PERMASTEEL Grill Zone PG-4020200LA, User Manual

Page 1: ...3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance FOR OUTDOOR USE ONLY ...

Page 2: ...ompany any service request Component Warranty Period Burners 1 Year Flame Tamer 1 Year Cooking Grids 1 Year Valves 1 Year Frame Housing Cart Control Panel Igniter and Related Parts 1 Year All Stainless Steel Parts 1 Year LIMITATION OF REMEDIES AND LIABILITY We shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its Product Except to the ...

Page 3: ...NG PAGE 2 ASSEMBLY PARTS LIST PAGE 3 PARTS DIAGRAM PAGE 4 BEFORE ASSEMBLE PAGE 5 STEPS PAGE 8 POST ASSEMBLY GAS CONNECTION PAGE 20 LEAK TESTING PAGE 24 FINAL INSTALLATION CHECK LIST PAGE 25 GRILL LIGHTING INSTRUCTION PAGE 26 OPERATING INSTRUCTION PAGE 28 CARE MAINTENANCE PAGE 30 TROUBLE SHOOTING PAGE 32 FOOD SAFETY PAGE 33 GRILL STORAGE PAGE 34 ...

Page 4: ...ve this User s Manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference The symbols listed here are being used through out this User s Manual Please pay special attention to them The meaning of each of the symbols is listed here DANGER this symbol indicates an imminently hazardous situation which will result in...

Page 5: ...ngerous Goods This product contains chemicals known to the States of California to cause cancer and birth defects or other reproductive harm This grill is safety certified for use in the United States and Canada only Never modify to use in other places Modification may cause serious bodily injury or property damage PermaSteel is not responsible for any modifications and all warranties will be void...

Page 6: ...lder 38 2 Left Back Right Front Support Bracket for Side Shelf 15 1 Match Holder Bracket 37 2 Back Silicone Rubber Bumper 14 1 Bottom Shelf 36 1 Firebox 13 2 Foot 35 1 Warming Rack 12 2 Castor 34 1 Rear Panel Firebox 11 1 Tank Holder 33 1 Push Bar 10 1 Grease Cup 32 2 Front Silicone Rubber Bumper 9 1 Grease Cup Clip 31 1 Lid Handle 8 1 Regulator 30 2 Heat Shield Lid Handle 7 2 Knob 29 1 Name Plate...

Page 7: ...4 GRILL PARTS DIAGRAM Notice This part list is for your reference only some parts will be different please subject to the actual appliance in carton ...

Page 8: ...HIPPING BOX Step 1 Once you open the top of the shipping box slice down its four edges with a box cutter Take out the Hardware Pack manual and bottom shelf from top Next remove the push bar front panel and warming rack from front Remove all parts from plastic bags BEFORE ASSEMBLY ...

Page 9: ...6 Step 2 With the aid of an assistant turn grill head over on its side as shown in the first figure below and remove the top styrofoam piece Next take out the side panels BEFORE ASSEMBLY ...

Page 10: ... lift the grill head out of the bottom styrofoam piece Place it upright on a flat surface Open grill lid and take out the small boxes packed within the grill head Remove all packing materials and remove all parts from boxes BEFORE ASSEMBLY ...

Page 11: ...djustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided The following hardware is provided in a blister pack for convenient use ASSEMBLY INSTRUCTIONS M4X10 Screws 22 pcs M6X13 Screws 24 pcs Battery AAA 1 pc M6 x12 Shoulder Bolt 8 pcs M6 Red Fibre Washer 4 pcs ...

Page 12: ...f the bottom shelf insert axle rod through the cutouts and casters and attach with nut on end of rod Tighten securely Screw one foot into the bottom shelf clockwise by hand using the included positioning gauge as shown or a ruler to set the foot height to 1 5 8 as shown in the figure below Repeat for other foot 1 5 8 ...

Page 13: ...les with holes on left side panel Attach them with 2 M4x10 screws Attach front panel to left side panel with 4 M4x10 screws Align cart support angle bar holes with holes on right side panel Attach them with 2 M4x10 screws Attach front panel to right side panel with 4 M4x10 screws ...

Page 14: ... wall to bottom shelf with 8 M6x13 screws Make sure to lift the tank holder bar out of the way Align cart support angle bar holes with holes on bottom shelf Attach them with 4 M4x10 screws Attach back rail to side panels with 4 M4x10 screws from the back and 2 M4x10 screws from the sides ...

Page 15: ...rill Head to Cart Remove any wire ties holding the regulator and gas hose under the firebox making sure the hose hangs freely Carefully lower the grill head onto the cart Attach head to cart with 4 M6x13 screws underneath the grill head ...

Page 16: ...EMBLY INSTRUCTIONS STEP IV Push Bar Insert 4 M4x13 screws through the mounting holes of the push bar place 4 M6 fiber washers onto the screws and attach the push bar to the rear panel with the screws as shown ...

Page 17: ...14 ASSEMBLY INSTRUCTIONS STEP IV Side Shelf Support Bracket Attach the 4 side shelf support brackets to firebox with 8 M6x13 screws as shown There is a location label on each bracket ...

Page 18: ...e lower holes of two left side shelf support brackets Hang shelf onto brackets on left side of firebox Hold the shelf in position while performing the next step Screw 2 M6x12 shoulder screws into the upper holes of two left side shelf support brackets through slot holes underneath shelf ...

Page 19: ...he lower holes of two left side shelf support brackets Hang shelf onto brackets on left side of firebox Hold the shelf in position while performing the next step Screw 2 M6x12 shoulder screws into the upper holes of two left side shelf support brackets through slot holes underneath shelf ...

Page 20: ...fusers over burners Diffusers will fit in firebox in either direction Fit tabs in firebox front through slots in diffuser tips Fit diffuser tips inside tabs in firebox rear Place cooking grates onto grate rests Insert the tabs at the back of the warming rack into the holes in the rear panel ...

Page 21: ...evice equipped LP tank Fill and leak check before attaching to grill and regulator Place LP tank into hole in bottom shelf with tank collar opening facing to back as shown Raise the tank holder to hold LP tank securely in place Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Unscrew igniter cap from control panel Insert one AAA battery provided into battery sl...

Page 22: ...ada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Is arranged for vapor withdrawal 5 Includes a collar to protect the tank valve 6 Has no dents or rust A dented or rusty L P tank may be hazardous and should be checked by your supplier 7 Provides a shut ff valve terminating in an LP gas tank valve outlet specified as applicable f...

Page 23: ...P tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or plugged equipment Contact your local LP gas dealer for repair 6 When connecting regulator assembly to the valve hand tighten nut clockwise to a positive stop Do not use a wrench to ti...

Page 24: ...ada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Is arranged for vapor withdrawal 5 Includes a collar to protect the tank valve 6 Has no dents or rust A dented or rusty L P tank may be hazardous and should be checked by your supplier 7 Provides a shut ff valve terminating in an LP gas tank valve outlet specified as applicable f...

Page 25: ...losed area NEVER fill the tank beyond 80 full An overfilled spare LP tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on a LP tank could activate to release gas and cause a fire The spare LP tank must have safety caps installed on the LP tank outlet If any gas leaks are found on the spare LP tank immediately step away from the grill and call the fire ...

Page 26: ...mable materials 6 Keep grill away from open flames and or sparks while testing TO TEST 1 Make sure all control knobs are in the OFF position 2 Make sure the regulator is connected to the LP tank tightly 3 Completely open LP tank valve by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY as it indicates a heavy leak at the connection Call your gas dealer or fire department ...

Page 27: ...L 8 LP TANKS MUST BE STORED OUTDOORS IN A WELL VENTILATED AREA DISCONNECTED LP TANKS IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY CAP 9 NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME OVERHEATED BY THE SUN 10 DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY 11 FOR ANY OTHER PROBLEMS SEE TROUBLESHOOTING OR CONTACT OUR SERVICE CENTER AT 888 287 0735 At least...

Page 28: ... 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 6 To ignite any other Main Burner turn knob to HI TO LIGHT THE MAIN BURNERS BY MATCH If the burner will not light after several attempts then the burner can be match lit Tools Lighting rod hanging at right pedestal wall GRILL LIGHTING INSTRUCTION Usage 1 Read instructions before lighting 2 Open the lid during ...

Page 29: ... carport porch covered patio garage or under a surface that can catch fire Do not block the ventilation holes in the four sides of the grill cart it may affect the combustion performance of the burner due to insufficient air Use the grill at least 36 away from any wall or surface 120 away from objects that may spark and ignite gas i e live electrical appliances pilot lights of water heaters Do not...

Page 30: ...cooks the food through without burning the outside Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the end of the cooking time 1 Make sure the grill has been leak tested and is properly located 2 Remove any packing material 3 Light the grill burners using the instructions in this manual 4 Turn the control knob to HI and preheat the grill for 15 minu...

Page 31: ...ng procedure first scrubbing in the direction of the grain To touch up noticeable scratches sand very lightly with dry 100 grit emery papers in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake onto the surface and give the appearance of rust Use an abrasive pad in conjunction with a stainless steel cleaner to remove VERY IMPORTANT DO NOT USE AC...

Page 32: ...e it may cause serious bodily injury and property damage Swing the burner slightly after replacing to check whether it has been installed properly 4 GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand may be placed in bottom of the grease tray to absorb the grease SPIDER AND INSECT WARNING ...

Page 33: ...29 TROUBLE SHOOTING BEFORE CALLING FOR SERVICE Please check the following problems solutions before contact our service center ...

Page 34: ...spect the inner temp of the meat if necessary 6 Place the cooked foods and leftovers promptly into the refrigerator when done eating VERY IMPORTANT DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING GRILL STORAGE GRILL STORAGE 1 Clean the grill 2 Store the grill in a well ventilated dry outdoor area Keep out of the reach of children when LP tank is connected to the grill 3 Store the grill in dry indo...

Page 35: ...____ Date of Purchase ____ ____ ____ Retail Store Location of Purchase ________________________________ Please rate the importance of each feature 1 least important 10 most important Quality____ Price____ Size Capacity____ Cooking Area____ Appearance____ Other____ What other brands did you seriously consider before making this purchase DCS_ CharBroil_ Brinkman_ Members Mark_ Lynx_ Other_ Did not c...

Page 36: ...PERMASTEEL INC 14231 Fern Ave Building 10 CHINO CA 91710 TEL 888 287 0735 FAX 909 287 0733 EMAIL SERVICE PERMASTEEL NET ...