phytron phyMOTIONT I1AM02.1, Translation Of The German Original Manual

Page 1: ...n 5 2019 Manual MA 1296 A010 EN phyMOTIONTM 1 Axis Stepper Motor Drive I1AM02 1 I1AM0b 1 Firmware Version V1 1 0 Loader V1 1 0 Loader V1 1 14 System V1 1 14 System TRANSLATION OF THE GERMAN ORIGINAL M...

Page 2: ...r Motors manual Every possible care has been taken to ensure the accuracy of this technical manual All information contained in this manual is correct to the best of our knowledge and belief but canno...

Page 3: ...Indicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock In...

Page 4: ...to be provided The trained personnel must know all valid standards regulations and rules for the prevention of accidents which are necessary for working with the product Safety Instructions Further M...

Page 5: ...c can be live Before starting wiring make sure that none of the power supplies are connected to the primary side of the mains supply Isolate the power supplies from the mains or remove the appropriate...

Page 6: ...3 Stepper Motor Connection 20 5 2 4 Limit Switch Connection 22 5 2 5 Option Encoder Connection 23 5 2 6 Option Resolver LVDT or RVDT Connection X1 27 5 2 7 Option Motor Temperature Sensor Connection...

Page 7: ...ectly next to a MCM main controller module The module includes a mid performance indexer and a slot for a high performance power stage Two limit switches and a third switch which can be wired as limit...

Page 8: ...A 1296 A010 EN 8 Ordering code of the 1 axis stepper motor drive module I1AM02 Ordering code example I1AM02 APS01 ECAS01 PTS01 1 axis stepper motor drive module APS power stage with integrated encoder...

Page 9: ...phytron 9 MA 1296 A010 EN 4 Technical Data 4 1 Declaration of Incorporation...

Page 10: ...Manual I1AM02 MA 1296 A010 EN 10...

Page 11: ...A010 EN 4 2 Mechanical Data Dimensions 100 x 100 mm without front panel Weight 91 g 113 g without with font panel Mounting Plug in module into the modular stepper motor controller phyMOTIONTM Mounting...

Page 12: ...ge Phase current APS 0 1 to 5 APEAK 0 3 5 Ar m s LPS 0 1 to 9 2 APEAK 0 6 5 Ar m s Current adjustment APS 10 mA steps LPS 20 mA steps Step resolutions APS full step half step 1 2 5 1 4 1 5 1 8 1 10 1...

Page 13: ...module Axis supply 24 70 V 1 A limit switch Mechanical output power APS up to 70 V 5 A LPS up to 70 V 9 A Nominal power of the motor voltage supply APS 100 W LPS 460 W Cable length motor Shielded max...

Page 14: ...n Encoder evaluation with ECAS01 sub module incremental or SSI with ECES01 sub module EnDat incremental or SSI with ECBS01 sub module incremental SSI or BiSS with ECMS01 sub module Resolver LVDT or RV...

Page 15: ...VDC stepper motor power stage Selectable step resolution up to 1 256 micro step Online power stage parameterisation and diagnostics 3 Limit reference switches Evaluation of up to three limit referenc...

Page 16: ...phyMOTIONTM consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages Always store and transport single modules in ESD protective packaging Always handle the...

Page 17: ...rges on cables connectors and boards Make sure not to leave free slots in between modules so the module addressing sequence can work correctly Identify the correct slot position for your I1AM02 referr...

Page 18: ...the module Phoenix Mating connector Phoenix Mating connector ID number Motor 1x4 IC 2 5 4 G 5 08 IC 2 5 4 ST 5 08 10005390 Limit switches 1x10 MCDN1 5 10 G1 3 5P26 FMC1 5 10 ST 3 5 10013217 Encoder 1...

Page 19: ...the pin assignment Fig 2 Pin assignment Use the specified mating connectors for wiring i CAUTION Possible damage Damage of the module by wrong connection Do not exchange the 10 pin connector for limi...

Page 20: ...chapter the connection of a 2 phase stepper motor with 4 6 or 8 lead wiring is described Stepper motors with 0 1 to 5 APEAK APS or 0 1 to 9 APEAK LPS can be controlled at maximum 70 VDC by the I1AM02...

Page 21: ...mage Destruction of the power stage by connecting a 5 phase stepper motor Do not connect any 5 phase stepper motors to avoid damage Motor time constant R L applies to the electrical motor time constan...

Page 22: ...he movement in the direction limit switch the second in the direction limit switch The third switch centre switch for example can be used as a reference switch The switch type PNP NCC has the advantag...

Page 23: ...g to the BiSS standard or differential incremental encoder with quadrature signals or absolute encoder according to the SSI standard with ECMS01 sub module Resolver LVDT or RVDT Abb 1 Pin assignment o...

Page 24: ...at the encoder is configured correctly in its programming The connection of an incremental encoder and parameterising for SSI can cause damage Encoder Technical Specification Encoder type Supply Resol...

Page 25: ...phytron 25 MA 1296 A010 EN Wiring of the encoder Abb 3 Wiring SSI Quadrature encoder Abb 4 Wiring EnDat BiSS encoder Abb 5 Wiring EnDat BiSS encoder Resolver wiring refer to chap 5 2 6...

Page 26: ...Manual I1AM02 MA 1296 A010 EN 26 Optional accessories adapter cable for EnDat encoder Fig 6 Adapter cable ID no 10014905...

Page 27: ...mary sinusoidal voltage from 5 to 10 Vr m s in 1 V steps Ratio from 1 8 ro 2 1 8 1 4 1 2 1 and 2 only in the resolver or 5 6 wire LVDT mode Operating modes Resolver 4 wire LVDT and 5 6 wire LVDT The s...

Page 28: ...Manual I1AM02 MA 1296 A010 EN 28 Operating modes of the encoders Resolver Fig 2 Resolver wiring 4 wire LVDT Fig 3 4 wire LVDT RVDT wiring full bridge...

Page 29: ...phytron 29 MA 1296 A010 EN Fig 4 4 wire LVDT RVDT wiring half bridge 5 6 wire LVDT Fig 5 5 wire LVDT RVDT wiring...

Page 30: ...Manual I1AM02 MA 1296 A010 EN 30 Fig 6 6 wire LVDT RVDT wiring...

Page 31: ...phytron 31 MA 1296 A010 EN Synchronisation Fig 7 Synchronisation wiring...

Page 32: ...outside the motor housing The temperature is measured all the time even if only one motor phase is powered at any one time Thermal element type K With the Type K NiCr Ni in vacuum and cryo stepper mot...

Page 33: ...on and thus a damage of the motor or other system components by overheating Pt100 Resistor Sensor Pt100 resistor sensors are used with in vacuum and cryo stepper motors in the temperature range 200 to...

Page 34: ...Controller For programming the sequential program please read Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Controller...

Page 35: ...nking LED Status of the I1AM left right ready and power stage is activated green green ready and power stage is NOT activated green off motor is running orange green module is not addressed green blin...

Page 36: ...use the parameters P43 to P45 For a general overview of the parameters Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Co...

Page 37: ...ions during the motor running in the I1AM02 is not possible Please change the frequency or target positions only when the motor stands still You ll find information about positioning in Further manual...

Page 38: ...eration Module vertical arranged 60 VDC supply voltage Motortype ZSH 87 200 6 5 Temperatures are normalised i e relatively to the ambient temperature The power stage temperature measured on the board...

Page 39: ...phytron 39 MA 1296 A010 EN 8 2 with LPS Power Stage Normalised power stage temperature max current 6 3 Ar m s 100 duty cycle Fig 12 Heating curve of the LPS power stage and output power...

Page 40: ...left and right edge of the module front panel which you want to remove Don t slide the blade between the front panels by no means When backfitting by our service the red seal tape is renewed Loosen th...

Page 41: ...production process This warranty does not include damage caused by the customer for example not intended use unauthorized modifications incorrect handling or wiring 10 3 Registered Trademarks In this...

Page 42: ...ation 24 Error detection 13 H Heating 38 I Inductance 21 Inputs 14 Installation 16 18 Interface 14 L LED 35 LPS Endstufe 7 12 LVDT 28 M Mating connector 18 Motor connection 20 Motor time constant 21 N...