PICOTE BATTERY MINI 8, Operation & Safety Manual

Page 1: ...re for your personal safety Always ensure that you have read and understood these instructions before using the machinery SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE OPERATION SAFETY MANUAL BATTERY MINI CLEANER 8 16 BATTERY MINI CLEANER C 8 16 BATTERY MINI CLEANER 8 16 ...

Page 2: ...ty Features 9 Noise Levels Vibrations Emissions 10 CE Declaration of Conformity 11 Operating Instructions 12 Starting Using the Machine 12 Attaching Tools 13 Rotation Speed Dial 14 Navigating DN32 DN50 1 2 Knuckle Bends 15 Navigating Through DN50 2 P Traps 16 Maintenance Programme Warranty Periods 17 Maintenance 18 Replacing Flexible Shaft 18 Servicing Flexible Shaft 20 Shaft Extensions 20 Accesso...

Page 3: ...ct with sewage chemicals or dust Suitable respirator to prevent any dust or fumes being inhaled or consumed which could cause occupational asthma or dermatitis SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAFETY INFORMATION This section contains important safety information Failure to comply could result in serious injury Safety Symbols Safety symbols are used throughout this manual to ...

Page 4: ...s immediately after use they may be hot and could burn your skin 8 Make sure that the job location is well ventilated before grinding or drilling Always use a vacuum extraction system in the pipe to remove dust The operator must wear a dust mask when using dry grinding to clean pipes 9 Ensure that the ventilation openings are kept clear when working in dusty conditions If it should become neces sa...

Page 5: ... before storing for long periods NEVER leave the battery unit un attended while it is charging Charge the DVR battery fully before storing for long periods NEVER leave the DVR unit unattended while it is charging DISPOSAL Battery Mini Cleaner motor control box battery charger electric wires axle package including slip ring camera monitoring box power supply and camera head can be disposed of in Eu...

Page 6: ...e com SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE GENERAL INFORMATION When in use always lay the machine down horizontally on the ground When not in use some non hazardous Picote Flexible Shaft Lubricant might leak from the hand guard ...

Page 7: ... intended for the following uses 1 Cleaning and unblocking pipes drains and sewers by grinding 2 Descaling pipes 3 Opening lateral connections 4 Internal pipe coating using the Picote Brush Coating System and the Mini Coating Pump Always follow the Picote Solutions instructions when installing and using the machine with accessories Please check Picote Solutions Quick Cleaning Guides and Tool Manua...

Page 8: ...i Cleaner Cutting Package NA 1360080051 Smart Sweeper Head DN40 DN50 1 2 1000818025 Smart Cleaner Hub 8 5x18x25 DN32 DN40 1 1 1202030050 Side Grinding Panel 30x50 DN40 1 Package 1230000054 Twister Mini Flexi DN50 2 INCLUDED TOOLS IN MINI CLEANER CUTTING PACKAGE NA 3540000818CL Mini Cleaner Cleaning Package NA 1360080051 Smart Sweeper Head DN40 DN50 1 2 1000818025 Smart Cleaner Hub 8 5x18x25 DN32 D...

Page 9: ...s operated by foot pedal Operator Presence Control or OPC When the control is not held down the machine stops Never place any kind of object on the pedal in place of a foot such as a brick CHARGER POWER PLUGS EU Schuko 230V 16A UK Plug 230V 13A Australia CEE 16A 230V NEMA 5 15 plug The Machine is supplied with a universal charger with a voltage range of 110V AC 240V AC The charger has a voltage sw...

Page 10: ...e distance from the tool head to the user and working conditions The vibration levels detailed below have been measured at the Picote training facilities in Finland Vibration has been determined according to ISO 5349 and EU directive 2002 44 EG Safe daily exposure time for user Exposure Action Value EAV 2 5 m s2 Exposure Limit Value ELV 5 0 m s2 VIBRATION Tooling Working Distance m ft EAV ELV Orig...

Page 11: ...ollowing EU Directive 2006 42 EY And is manufactured in accordance with the following standards or standardised documents EN62841 1 EN62841 13 ISO 5349 1 2001 The technical documentation is kept by our authorised representative in Europe who is Picote Solutions Oy Ltd Pienteollisuustie 24 06450 Porvoo Finland 30th March 2021 8 Katja Lindy Wilkinson C E O Picote Solutions Oy Ltd Pienteollisuustie 2...

Page 12: ... presence control or OPC When the control is not held down the machine stops The machine can also be stopped by pushing the Emergency Stop Button down rotating the power gear to O or by removing the battery 2 Check the rotational speed of the shaft before powering up The rotational speed control is located on the control box The rotational speed can be set at speed levels from 1 to 10 3 Place the ...

Page 13: ...VE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE OPERATING INSTRUCTIONS 13 TIGHTENING THE SET SCREWS When you add a tool always tighten the screws starting from the screw furthest away from the end of the flexible shaft where applicable ATTACHING TOOLS ...

Page 14: ...d tight bends When beginning to work adjust the speed up to the level which seems to work the best The speed dial can be found on the control box see below image Set the speed by rotating the knob Check the corresponding rotation speed from table below This section contains important safety information Failure to comply could result in serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE R...

Page 15: ...same time at a low speed The shaft is flexible enough to navigate through several 90o bends Move the tool constantly back and forth in the pipe The special spring outer casing in the Battery Mini Cleaner and Battery Mini Cleaner C can melt because of the friction heat created if the tooling is kept in the same place for long periods of time Step 1 Always keep the Battery Mini Cleaner and Battery M...

Page 16: ...l completely inside the pipe before powering up Rotating the tool slowly makes it easier to navigate through tight bends Step 2 Move tool constantly back and forth in the pipe The special spring outer casing in the Battery Mini Cleaner Battery Mini Cleaner C can melt because of friction heat created by tooling being kept in the same place over long periods of time ...

Page 17: ... Picote Warranty Policy and Procedure Months Maintenance task 3 6 12 24 Tightness of motor fixing I I Condition of frame I I Condition of wheels rubber bushes I I Condition of control box I I Vacuum the dust filter on the control box P P P P Condition of electric cables I I I I Condition of electrical connections I I I I Lubricate Shaft P P P P Operation of E Stop I I I I I Inspect fix or replace ...

Page 18: ...and its motor drive unit ventilation and cooling slots clean 4 Remove handguard and check that the screws for the shaft socket are securely tightened weekly check 5 Check that all the bolts and screws on the machine are securely tightened REPLACING THE FLEXIBLE SHAFT Do not pour or spray water on the machine Use a damp cloth with mild soap solution to clean the surfaces SAVE ALL WARNINGS AND INSTR...

Page 19: ...SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE MAINTENANCE Next loosen the set screws on the shaft socket Pull out the shaft from the socket Unscrew the strain relief from the outer casing Remove the shaft completely Reassemble in reverse order ...

Page 20: ...l 40g 1 4oz will be required for the entire shaft Too much lubricant can cause a strain on the shaft After the lubricant has been poured the free shaft end should be pushed through the outer casing The shaft will push the lubricant evenly inside the outer casing Connect the shaft to the machine and ro tate on a low rotation speed so that the shaft will push excess lubricant to the outside Use a ma...

Page 21: ...Cleaner 9540004020 Hand Guard for Battery Mini Miller Cleaner 9540003015 Battery Cleaner Control Box 9540001049 Electric Motor for Battery Mini Miller Cleaner 9540004005 Lower Axle Package for Battery Mini Miller Cleaner Inc Slip Ring 9590001108 Foot Pedal with Quick Coupling 9540004012 Battery Dock for Battery Mini Miller Cleaner 9990600024PIC Hand Guard Special Screws 9540003012 Controller Mini ...

Page 22: ...00008 Hex Key 4mm 1350000009 Hex Key 3mm 1350000010 Hex Key 2 5mm SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE ACCESSORIES SPARE PARTS Only use Picote Solutions accessories and attachments with the machine described in this operations manual The use of other accessories or attachments could present a risk of injury or death The accessories or attachments should only be used in the prope...

Page 23: ...T ROUNDER The Shaft Rounder smoothes the end of the flexible shaft preventing the user from being cut by the otherwise sharp metal edge Always inspect the flexible shaft before each use Run the machine briefly in a clockwise direction to allow the shaft to return to its resting position If there are potential weak points or the shaft is damaged cut off the damaged length using a band saw For most ...

Page 24: ...R FOR SAFETY If not using a leader attach a visual marker tape on the outer casing of the flexible shaft Place it around 500mm 20 from the end of the shaft The marker will indicate the tool location and help prevent possible injury from the rotating parts by alerting you when the tool is about to exit the pipe Here are some useful tips on how to get the most out of your Picote system Always use th...

Page 25: ... before during and after work Navigates through DN50 2 bends and P traps 2 Working inside pipes the CCTV is fitted with an integrated Sonde 512hz Always follow Picote Solutions instructions when installing and using the machine with accessories SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE BATTERY MINI CLEANER C 8 16 ...

Page 26: ...cluded cable DVR Icons 1 SD Card 2 Battery level 3 Image Reverse 4 Image Reverse Mirror 5 Image Mirror 6 Timestamp 7 LED Brightness 8 Record 9 Meter Counter This section contains operating instructions only for Battery Mini Cleaner C camera kit SD Card STARTING USING THE MACHINE SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE BATTERY MINI CLEANER C 8 16 CAMERA KIT ...

Page 27: ... to exit the settings menu 3 Playback menu Press to enter playback mode Use and to browse through the files Press to confirm the selection and preview media files Use and to preview previous next file Press to playback video Press to enter the play settings 4 Playing video Press to play pause the video Press to stop playing the video Press to rewind Press to forward Press to change rewind forward ...

Page 28: ...rial 304 Stainless Steel Lighting Built in 4xLED White Water Proof 20 m or 65 ft Water Power Consumption 40 mA LED OFF 60 mA LED ON Screen 7 inch 16 9 color LCD screen Screen Resolution 800x480 RGB Features Sonde image mirror image flip External Memory SD Memory Card up to 32GB DVR Cable Length 30 m or 100 ft Meter Counter Yes Single Charge Work Time 6 Hours Charging time 8 Hours Language English ...

Page 29: ... FOR FUTURE REFERENCE BMC C CAMERA KIT ACCESSORIES SPARE PARTS 900001760 Battery Mini Cleaner C Camera Head 900001688 C Charger EU 900001691 C Charger US 900001689 C Charger UK 900001805 Battery Mini Cleaner C Camera Rod 900001758 Electric cable C 900001755 Monitoring Box C SPARE PARTS ...

Page 30: ...pedal keep pressed during test Check operation of motor Rotates Normally Rotates but not normally No rotation clicking sound No rotation no sound Enough torque to rotate tools No Yes Battery Mini Cleaner is OK No Yes Contact your reseller or nearest Picote Service Centre Check shaft condition and connection Change shaft if necessary Did it help SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFEREN...

Page 31: ...suitable or unauthorized spare parts accessories or third party products when using the Products or 6 the use of the Products not in compliance with their respective Documentation user manuals safety and maintenance instructions and any usage restrictions contained therein or 7 accident fire power failure power surge or other hazard Otherwise the Products are sold AS IS End User is responsible for...

Page 32: ...r Salesperson or Picote www picotesolutions com Finland United Kingdom USA Authorised Resellers www picotesolutions com resellers support picotesolutions com Pienteollisuustie 24 06450 Porvoo Finland support picotesolutions com Production R D International Offices Technical Support Claims claims picotesolutions com ...