Pilz PSSu E F PS, Operating Manual

Page 1: ...PSSu E F PS T Operating Manual 21292 EN 06 Decentralised system PSSuniversal I O ...

Page 2: ...cumentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD mea...

Page 3: ... Integrated protection mechanisms 15 4 3 Configuration 15 4 3 1 Application as a general supply module 15 4 3 1 1 Addresses in the process image 16 4 3 1 2 FS error behaviour 16 Section 5 Installation 17 5 1 General installation guidelines 17 5 1 1 Dimensions 17 5 2 Installing the base module 18 5 3 Inserting and removing an electronic module 19 5 3 1 Inserting an electronic module 20 5 3 2 Removi...

Page 4: ...l PSSu E F PS T 21292 EN 06 4 7 2 2 Display elements for the status of the module supply and periphery supply 30 7 3 Status byte 31 Section 8 Technical details 32 Section 9 Order reference 35 9 1 Product 35 9 2 Accessories 35 ...

Page 5: ...ntified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard tha...

Page 6: ...Introduction Operating Manual PSSu E F PS T 21292 EN 06 6 INFORMATION This gives advice on applications and provides information on special fea tures ...

Page 7: ...termine the module s function Details of the base modules that can be used are available in the chapter entitled Intended Use 2 2 Module features The product has the following features Current load capacity of module supply max 1 5 A The module supply is not buffered if the supply voltage is interrupted Separate infeed for periphery supply Separate infeed for module supply Infeed for C rail supply...

Page 8: ...00 001 1 3 8 7 4 5 6 10 2 11 9 A B Key A Electronic module B Base module 1 LED for module diagnostics 2 Labelling strip with Name of electronic module Order number Serial number Hardware version number 2D code 3 Labelling strip for the terminal configuration on the base module 4 Name of electronic module 5 Connection level 1 6 Connection level 2 7 Connection level 3 8 Connection level 4 ...

Page 9: ...tighten the screw terminal on base modules with screw termin als With mechanism to operate the cage clamp on base modules with cage clamp ter minals 10 Round connection holes connection levels 1 2 3 and 4 for connecting the signal lines 11 Mounting slot for colour marker to label the connection level connection levels 1 2 3 and 4 ...

Page 10: ...on Manual The module is designed for use in an industrial environment It is not suitable for use in a domestic environment as this can lead to interference The following is deemed improper use in particular Any component technical or electrical modification to the module Use of the module outside the areas described in this manual Any use of the module that is not in accordance with the technical ...

Page 11: ... regulations concerning health and safety accident preven tion Have read and understood the information provided in this description under Safety Have a good knowledge of the generic and specialist standards applicable to the spe cific application 3 2 2 Warranty and liability All claims to warranty and liability will be rendered invalid if The product was used contrary to the purpose for which it ...

Page 12: ...detailed description of how to use the C rail can be found in the system description When the supply voltage is fed in separately the module supply and periphery supply are galvanicaly isolated If galvanic isolation is not required a common power supply may be used for the periphery supply and module supply The module enables The module supply and periphery supply to be refreshed The relevant base...

Page 13: ... V LED will light and a message will be entered in the error stack or diagnostic log Periphery supply The current load is the total current consumption of the sensors actuators and test pulses supplied via the input output modules The periphery supply does not automatically switch off if values exceed or drop below their limits However the 24 V LED will light and a message will be entered in the e...

Page 14: ...for periphery supply Permitted ambient tem perature T dependent on load current I 20 40 60 80 100 0 10 I A 7 9 2 1 3 4 5 6 8 T C PSSu E F PS T Derating diagram for infeed for module supply Permitted ambient temper ature T dependent on load current I 20 40 60 80 100 0 1 2 T C I A 1 4 1 2 1 6 1 8 0 4 0 2 0 6 0 8 ...

Page 15: ...rror Bus termination error Temperature error too warm Overvoltage error Undervoltage error Error in the overvoltage protection diodes 4 3 Configuration 4 3 1 Application as a general supply module The module can provide a standard bus system with various status information To do this the general supply voltage module the first module after the head module must be con figured for read access The co...

Page 16: ... ST PIO None Read ST R 8 Bit INFORMATION Further information on the structure and contents of the status byte can be found under Operation 4 3 1 2 FS error behaviour In the case of a safety related error on an FS output all FS outputs in the affected I O Group SafetyBUS p are shut down In the case of a safety related error on an FS input the process image of all FS inputs in the affected I O Group...

Page 17: ...tic discharge Electrostatic discharge can damage components Ensure against discharge before touching the product e g by touching an earthed conductive sur face or by wearing an earthed armband 5 1 1 Dimensions Base modules with four connection levels 12 6 mm 76 mm 52 1 mm 8 1 mm 67 7 mm 12 6 mm 56 1 mm 71 8 mm 0 8 mm 128 9 mm 72 6 mm 2 051 0 319 0 496 2 858 0 496 2 99 2 209 2 827 0 031 5 075 2 665...

Page 18: ...ase modules with cage clamp terminals All contacts should be protected from contamination The mechanics of the base modules are designed for 50 plug in out cycles Procedure We recommend that you wire up the base modules before inserting the electronic mod ules Slot the groove on the base module on to the mounting rail from below 1 Push the base module back 2 until you hear it lock into position On...

Page 19: ...ay only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load When an electronic module is plugged into a base module for the first time one part of the coding element remains on the electronic module while its counterpart is fixed on to the base module This is how the base module is coded The mechanics o...

Page 20: ...Manual PSSu E F PS T 21292 EN 06 20 5 3 1 Inserting an electronic module Procedure The electronic module must audibly lock into position 1 Mark the electronic module using the labelling strips 2 Schematic representation 2 1 1 ...

Page 21: ...g operation The configuration data is re tained when a module is changed Effects System environment A In the event of a potential FS communication error the FS section of the PSSu sys tem and all relevant I O Groups SafetyBUS p switch to a STOP condition System environment B All FS hardware outputs on the PSSu system switch to a safe condition The substitute values are used for the modules FS outp...

Page 22: ... the periphery supply or monitor each supply group for earth faults The connection of the 0 V supply to the central earth bar or earth fault monitor must be in accordance with relevant national regulations e g EN 60204 1 NFPA 79 17 7 NEC Article 250 Details of the minimum range for conductor cross sections on connection terminals can be found in the section entitled Technical Details Use copper wi...

Page 23: ...eated 21 11 1 3 2 4 5 6 Please note The minimum cable cross section for field connection terminals on the base modules is 0 14 mm2 AWG26 The maximum cable cross section for field connection terminals is Digital inputs 1 5 mm2 AWG16 Digital outputs 2 0 mm2 AWG14 Inputs outputs on the counter modules 1 5 mm2 AWG16 Analogue inputs outputs 1 5 mm2 AWG16 Communication cables 1 5 mm2 AWG16 Test pulse ou...

Page 24: ...imum torque setting 0 8 Nm Use copper wiring 6 2 Terminal configuration For use as a general supply module supplying a head module and subsequent mod ules Base module Terminal configuration Screw terminals PSSu BS 1 8 S PSSu BS 1 8 S T Cage clamp terminals PSSu BS 1 8 C PSSu BS 1 8 C T 11 24 V infeed for module supply 21 0 V infeed for module supply 12 22 0 V periphery supply interrupted to the le...

Page 25: ... F PS T I O Module 5 V DC 24 V DC For use as a supply module to refresh the module supply and periphery supply For use as a supply module to form supply groups To interrupt the incoming periphery supply and C rail To provide subsequent modules with the module supply periphery supply and C rail supply With these base modules the supply module cannot be used as the first module after the head module...

Page 26: ...BS R 1 8 C T 11 24 V infeed for module supply interrupted to the left 21 0 V infeed for module supply 12 22 0 V periphery supply interrupted to the left 12 22 linked within the base module 13 23 24 V periphery sup ply interrupted to the left 13 23 linked within the base module 14 24 C rail supply interrupted to the left 14 24 linked within the base module 21 11 22 12 23 13 24 14 ...

Page 27: ...C I O Module Head Module Module bus I O Module 5 V DC 24 V DC 0 V 5 V DC 0 V 24 V DC 6 3 Connecting the module Separate power supplies for module supply and periphery supply 21 11 22 12 23 13 24 14 24 V DC 0 V DC Module Supply Periphery Supply 0 V DC 24 V DC Connect to the C rail Supply N L1 N L1 Connect to the 0 V supply and earth at a single point PSSu E F PS PSSu E F PS T with PSSu BS 1 8S T PS...

Page 28: ... supply and periphery supply 21 11 22 12 23 13 24 14 24 V DC 0 V DC Module Supply Periphery Supply Connect to the C rail Supply N L1 Connect to the 0 V supply and earth at a single point PSSu E F PS PSSu E F PS T mit PSSu BS 1 8S T PSSu BS 1 8C T oder PSSu BS R 1 8S T PSSu BS R 1 8C T ...

Page 29: ...emperature too high Entry in the error stack or dia gnostic log Ensure there is sufficient ventila tion in the control cabinet or pre vent overload Overvoltage error A system voltage or infeed is too high Stabilise the supply or change the faulty supply voltage module Undervoltage error A system voltage or infeed is too low Stabilise the supply or change the faulty supply voltage module Error in t...

Page 30: ... and periphery supply 5 V and 24 V LEDs Err 11 21 5V 24V 0V 24V 5V 24V LED Meaning Designation Colour Status 5 V No supply voltage or er ror in the sup ply voltage for module supply green Error free sup ply voltage for module supply 24 V Error in the supply voltage for periphery supply red No supply voltage for periphery sup ply green Supply voltage for periphery supply is er ror free ...

Page 31: ...configured for the FS inputs section A or B is in a STOP condition 1 The PSSu section configured for the FS inputs section A or B is in a RUN con dition 2 0 The PSSu section configured for the FS outputs section A is in a STOP condi tion 1 The PSSu section configured for the FS outputs section A is in a RUN condi tion 3 0 No general error in the PSSu FS section 1 General error in the PSSu FS secti...

Page 32: ...re version PSSu WR S IDN 6 6 Application in system environment B From FS firmware version head modules 1 0 0 1 0 0 From ST firmware version head modules 1 0 0 1 0 0 Electrical data 312190 314190 Supply voltage for Module supply Module supply Voltage 24 V 24 V Kind DC DC Voltage tolerance 30 25 30 25 Current load capacity at UB 0 6 A 0 6 A Inrush current that the external power supply must provide ...

Page 33: ...68 2 14 EN 60068 2 2 EN 60068 2 30 EN 60068 2 78 Ambient temperature Temperature range 0 60 C 40 70 C Max temperature in accordance with UL 0 60 C Storage temperature Temperature range 25 70 C 40 70 C Climatic suitability In accordance with the standard EN 60068 2 30 EN 60068 2 78 EN 60068 2 30 EN 60068 2 78 Humidity 93 r h at 40 C 93 r h at 40 C Condensation during operation Not permitted Short t...

Page 34: ...eepage In accordance with the standard EN 60664 1 EN 60664 1 Overvoltage category II II Pollution degree 2 2 Protection type In accordance with the standard EN 60529 EN 60529 Housing IP20 IP20 Terminals IP20 IP20 Mounting area e g control cab inet IP54 IP54 Mechanical data 312190 314190 Material Bottom PC PC Front PC PC Coding PA PA Mounting type plug in plug in Dimensions Height 76 mm 76 mm Width...

Page 35: ...8 C Base module with cage clamp terminals for use only as the first module after the head module 312 651 PSSu BS 1 8 C T Base module with cage clamp terminals for use only as the first module after the head module T type 314 651 PSSu BS R 1 8 S Base module with screw terminals for use only to refresh the voltage and form supply groups 312 652 PSSu BS R 1 8 S T Base module with screw terminals for ...

Page 36: ...afetyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this informat...