Pioneer CDJ-800MK2 Service Manual Download

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

CDJ-800MK2

RRV3364

COMPACT DISC PLAYER

CDJ-800MK2

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

CDJ-800MK2

KUCXJ

AC 120 V

CDJ-800MK2

WYXJ5

AC 220 – 240 V

CDJ-800MK2

RLFXJ

AC 110-120 V / 220-240 V

For details, refer to "Important symbols for good services" .

T-ZZR JUNE 2006 printed in Japan

Summary of Contents for CDJ-800MK2

Page 1: ...CTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2006 CDJ 800MK2 RRV3364 COMPACT DISC PLAYER CDJ 800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 800MK2 KUCXJ AC 120 V CDJ 800MK2 WYXJ5 AC 220 240 V CDJ 800MK2 RLFXJ AC 110 120 V 220 240 V For details refer to Important symbols for good services T Z...

Page 2: ... are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified by marking with a on the schematics and on the parts list in this ...

Page 3: ...the switch S1901 for detecting loading completion is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is not clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test mode the inte...

Page 4: ... the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on...

Page 5: ...30 3 8 AC IN TRNS SECB and REGB ASSYS 32 3 9 DFLB JACK and KSWB ASSYS 34 3 10 JFLB SLDB SLMB and JOGB ASSYS 36 3 11 WAVEFORMS 38 3 12 VOLTAGES 45 4 PCB CONNECTION DIAGRAM 49 4 1 MAIN ASSY 50 4 2 RLYB ASSY 54 4 3 SECB ASSY 56 4 4 TRNS ASSY 60 4 5 AC IN ASSYS 62 4 6 DFLB ASSY 64 4 7 REGB and JACK ASSYS 68 4 8 KSWB ASSY 70 4 9 JFLB ASSY 72 4 10 SLDB ASSY 76 4 11 SLMB and JOGB ASSYS 78 5 PCB PARTS LIS...

Page 6: ...ccessories Operating instructions 1 Power cord 1 Audio cable 1 Control cable 1 Forced eject pin housed in a groove in the bottom panel 1 Limited warranty 1 NOTE Specifications and design are subject to possible modification with out notice RLFXJ type 1 General System Compact disc digital audio system Power requirements AC 110 120 V 220 240 V 50 60 Hz Power consumption 22 W For Taiwan 21 W Operatin...

Page 7: ...5 6 7 8 5 6 7 8 C D F A B E Audio Cable VDE1064 L 1 5m Forced Fject Pin housed in a groove in the bottom panel DEX1008 Power Cord ADG7021 KUCXJ ADG7097 RLFXJ ADG1154 WYXJ RLFXJ Control Cord XDE3063 L 1 m Accessories ...

Page 8: ...e importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 5 8 7 6 9 11 12 KUCXJ type only WYXJ RLFXJ type only KUCXJ R...

Page 9: ... Case See Contrast table 2 NSP 13 Warranty Card See Contrast table 2 NSP 14 Label See Contrast table 2 Mark No Description Part No Mark No Symbol and Description CDJ 800MK2 KUCXJ CDJ 800MK2 WYXJ5 CDJ 800MK2 RLFXJ 1 AC Power Cord ADG7021 ADG1154 ADG1154 1 AC Power Cord Not used Not used ADG7097 4 Operating Instructions English KUCXJ DRB1401 Not used Not used 4 Operating Instructions WYXJ5 English N...

Page 10: ...ACT SIDE Refer to 2 3 CONTROL PANEL SECTION Refer to 2 4 SLOT IN MECHANISM SECTION 42 43 43 17 41 3 4 14 19 13 33 31 31 31x4 34 31 33 32 44 38 35 6 18 37 33 15 44 44 44 44 44 44 1 44 44 12 11 8 39 46 44 16 25 30 29 44 23 40 26 27 44 44 44 22 46x4 36 7 9 b 44 44 24 28 44 41 41 45 2 10 21 5 E F D 44 44 C 33x4 M B A 12 11 I 30 ...

Page 11: ...st table 2 27 Bottom Earth Plate DNH2694 28 Trans Plate DNH2733 NSP 29 Chassis See Contrast table 2 30 Insulator Assembly DXA2069 31 Damper CNV6011 32 Earth Spring DBH1398 33 Float Spring G5 DBH1494 34 Front Sheet DED1132 35 Mecha Plate DNH2642 36 PCB Holder DNK4524 37 Float Base 04 Assy DXB1838 38 Laser Caution See Contrast table 2 NSP 39 Serial Label UPC See Contrast table 2 40 Screw BBT30P060FC...

Page 12: ...27 29 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 20 15 16 3 25 30x8 10x3 13x12 28x9 56 56x3 17 17 17x3 8 10 13 13 13 13 10 24 11 19 55 58 58 7 6 22 14 23 12 4 2 50 37 38 c 38 b 45 35 40 41 46 51 47 52 31 53 43 39 36 32 48 2 33 38 a 44 39 42 34 48 1 49 1 56 54x2 5 57 61 K L G J H 6 58 58 60 60 1 1 Grease GYA1001 ZLB PN397B 1 59 ...

Page 13: ...86 27 Sheet SW DSX1065 28 Roller A Assy DXB1825 29 Jog Stay Assy DXB1876 30 Roller B Assy DXB1877 31 Rotary Knob C DAA1194 32 TEMPO Knob DAC2061 33 VINYL Knob DAC2063 34 LOOP Knob DAC2066 35 Auto Beat Loop Knob DAC2069 36 Quick Return Knob DAC2070 37 PLAY Knob DAC2286 38 Set Knob Eject DAC2287 39 CALL Knob DAC2289 40 RELOOP Knob DAC2291 41 Slide Knob DAC2292 42 TEXT A CUE Knob DAC2294 43 Folder Se...

Page 14: ...Loading Motor Grease GYA1001 ZLB PN397B Grease GYA1001 ZLB PN397B Dyefree GEM1036 ZLX ME413A Dyefree GEM1036 ZLX ME413A Dyefree GEM1036 ZLX ME413A Grease GYA1001 ZLB PN397B 4 2 5 3 6 1 11 10 20 21 18 19 25 25 25 27 25 Note The TM Assy 03 S is supplied only in assembly form not as a single part 15 16 12 8 9 23 13 7 17 22 24 14 26 28 30 30 29 31 Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 15: ... DEC2831 10 Loading Lever DNK3406 11 Main Cam DNK3407 12 Disc Guide DNK3478 13 Clamp Arm DNK3576 14 Eject Lever DNK3684 15 Lever AP DNK3835 16 Lever BP DNK3836 17 Loading Gear DNK3911 18 Drive Gear DNK3912 19 Loading Base SV DNK4369 20 SW Lever SV1 DNK4370 21 SW Lever SV2 DNK4371 22 Gear Holder SV DNK4372 23 Clamper 04 Assy DXB1859 24 Screw BPZ20P060FTC 25 Floating Rubber SI VEB1351 26 Float Base ...

Page 16: ...MOTOR 04 SPINDLE MOTOR 04 Loading MOTOR ASSY S B REGB ASSY F C ACIN ASSY For KUCXJ WYXJ5 For RLFXJ E ACIN ASSY E MAIN ASSY A SLMB ASSY M COMPARATOR S2 S1 J3 J2 BROWN VIOLET BLUE M63018FP NJM2885DL1 BA008C0WCP BA008C0WCP V 10B V 7A V 6B V 3D 11 9 SECB ASSY TRNS ASSY D SLOT IN MECHANISM SV ASSY J91 CN52 CN53 CN53 CN56 CN50 CN301 CN301 CN51 CN22 DXX2510 ...

Page 17: ...BU4230G 8 Mbit 64 Mbit K U 1 9 6 1 4 9 When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation The power supply is shown with the marked box SCF5249VM140 K IC301 CN501 CN1502 CN502 CN503 CN500...

Page 18: ...is 8MB sized FLASH MEMOR About POWER BLOCK Please refer to POWER DELIVERY MAP DATA Cntrol Transformer V 10 UnReg FLAC_J V 6 UnReg Vload 32V FLAC_D 3 3V 7V ACIN ASSY POWER BLOCK TRNS ASSY REGB ASSY SLMB ASSY RLYB ASSY MAIN ASSY CD DRIVE BLOCK DRIVE ASSY SEC AUDIO BLOCK Loading KP 2PIN IC102 DRIVER POWER SUPPLY IC101 SERVO DSP IC302 FPGA 50000GATE SDRAM 64 Mbit IC301 MPU 140MHz FLASH 8 Mbit FFC 25PI...

Page 19: ...OCK KSWB ASSY PANEl BLOCK DFLB ASSY DWS1387 A J SLDB ASSY DWS1387 SLDB ASSY JOGB ASSY JFLB ASSY IC301 MPU 140MHz IC701 AUDIO DSP FFC 9PIN IC702 IC801 OPAMP AUDIO OUT L R Digital OUT MUTE MUTE ZERO DETECT RESET IC RESET IC IC501 DISPLAY MPU MASK V501 DATA FL 16 934MHz B to B 8PIN R to R 13PIN B to B 11PIN FFC 17PIN KP 4PIN 16 00MHz LED SW SW LED AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTR...

Page 20: ...57 1 0A ICP 200mA IC60 IC23 24 IC23 24 1A IC50 3 5A 3 5A 800mA IC53 IC21 22 IC21 22 0 8A IC61 C 5 0A 5 0A 1 5A IC54 IC25 IC25 630mA 630mA 200mA Q53 200mA IC58 IC59 Regurator supporting Current Shutdown DATA Cntrol 15W POINT Before REG IC GND IC Protect Pori SW FUSE MAX SPEC Screw Chasis GND A Transformer V 10 UnReg 7A 3 3D Loading FLAC_J Spindle TRAVERS MECHA SLED V 6 UnReg 3 3S 1 2D 1 25D 1 8D 2 ...

Page 21: ...G1623 1 0A IC51 VYNIL C506 C506 SLIDER V 5P DWG1625 n DATA Cntrol 15W POINT Before REG IC GND 200mA IC603 Screw Chasis GND Q604 DWG1624 Rotation Detect DATA FL GNDS GNDS GNDA GNDA LED LED SW SW GNDD GNDD GNDAD GNDAD GNDD GNDD GNDF GNDF EarthPlate ChasisGND L R D GNDD GNDD GNDD GNDD GNDD GNDD GNDAD GNDAD DAC GNDS GNDS GNDD GNDD JOG FL 7 GNDD GNDD GNDD GNDF GNDF Vol SW LED DISPLAY MPU OP AMP SECB AS...

Page 22: ... A B E 3 4 OVERALL WIRING DIAGRAM SLOT IN CD PLAYER UNIT Loading Motor Assy S DXX2510 DWR1432 RLFXJ DWR1429 WYXJ5 DWR1430 KUCXJ RLFXJ KUCXJ WYXJ5 SLMB ASSY M ACIN ASSY E TRNS ASSY D RLYB ASSY B SECB ASSY C ACIN ASSY E REGB ASSY F VXX3125 ...

Page 23: ...CDJ 800MK2 23 5 6 7 8 5 6 7 8 C D F A B E KSWB ASSY H DFLB ASSY G SLDB ASSY J JOGB ASSY L JFLB ASSY K JACK ASSY I MAIN ASSY A A A 1 3 3 3 ...

Page 24: ...4 C D F A B E 3 5 MAIN 1 3 and RLYB ASSYS RF RF RF RF RF RF RF RF RF RF F F F F TD TD TS TS TS F F TS S S S S S S S S TS F TS TS TS F F F to SPINDLE MOTOR A 1 3 A 1 3 MAIN ASSY DWG1622 20 17 28 12 14 9 11 8 2 1 13 15 16 5 10 37 38 ...

Page 25: ...ed box RF RF DATA SIGNAL ROUTE TD TRACKING DATA SIGNAL ROUTE F FOCUS SERVO LOOP LINE TS TRACKING SERVO LOOP LINE S STEPPING SERVO LOOP LINE RF F F F F RF RF RF TD TD TS TS F F S S S S B RLYB ASSY DWX2602 B to PICK UP ASSY CN1 CN1901 M to LOADING MOTOR to STEPPER MOTOR A 1 3 4 3 6 7 ...

Page 26: ...DJ 800MK2 26 1 2 3 4 1 2 3 4 C D F A B E 3 6 MAIN ASSY 2 3 1 2 2 2 1 2 Large size SCH diagram Data Data Data Data Data Data Data Data PANEL DATA Digital A 2 3 MAIN ASSY DWG1622 1 2 CN53 C 2 3 A 22 71 18 ...

Page 27: ...CDJ 800MK2 27 5 6 7 8 5 6 7 8 C D F A B E MODE MODE 3 3 A 27 24 26 19 36 ...

Page 28: ...CDJ 800MK2 28 1 2 3 4 1 2 3 4 C D F A B E 1 2 2 2 2 2 Large size SCH diagram The Power supply is shown with the marked box Data Data Data Data A 2 3 A 2 3 MAIN ASSY DWG1622 2 2 to ICE BOARD 25 30 ...

Page 29: ...CDJ 800MK2 29 5 6 7 8 5 6 7 8 C D F A B E Data PANEL DATA Digital A 2 3 3 3 A 3 3 A 23 ...

Page 30: ...CDJ 800MK2 30 1 2 3 4 1 2 3 4 C D F A B E 3 7 MAIN ASSY 3 3 A 3 3 A 3 3 MAIN ASSY DWG1622 32 31 21 29 34 2 3 A 2 3 A 2 3 A Data ...

Page 31: ...0MK2 31 5 6 7 8 5 6 7 8 C D F A B E The Power supply is shown with the marked box A 3 3 44 39 33 45 70 46 41 42 43 35 AUDIO Lch OUT Analog 2 3 A Ana Data AUDIO DATA Digital DATA AUDIO OUT Digital Data Ana Ana ...

Page 32: ...2 1 2 3 4 1 2 3 4 C D F A B E 3 8 AC IN TRNS SECB and REGB ASSYS KUCXJ RLFXJ WYXJ5 DWR1371 DWR1371 TRNS ASSY DWR1371 KUCXJ WYXJ5 DWR1428 RLFXJ D ACIN ASSY E DWR1439 KUCXJ DWR1429 WYXJ5 ACIN ASSY E DWR1432 RLFXJ D E ...

Page 33: ...DJ 800MK2 33 5 6 7 8 5 6 7 8 C D F A B E The Power supply is shown with the marked box t CN501 G SECB ASSY DWR1309 C 2 3 CN301 A CN802 I REGB ASSY F C F 59 58 AUDIO DATA Digital Data Data Data Data Data ...

Page 34: ...CDJ 800MK2 34 1 2 3 4 1 2 3 4 C D F A B E 3 9 DFLB JACK and KSWB ASSYS DFLB ASSY DWG1623 G G CN56 C 50 13 53 51 52 48 74 49 72 57 56 54 55 Data Data Data ...

Page 35: ... 8 C D F A B E The Power supply is shown with the marked box CN600 K KSWB ASSY DWS1386 H H JACK ASSY DWG1626 I I CN1503 J CN50 C 3 3 CN701 A 47 40 PANEL DATA Digital AUDIO Lch OUT Analog DIGITAL AUDIO OUT Digital Data Ana Ana Ana ...

Page 36: ...CDJ 800MK2 36 1 2 3 4 1 2 3 4 C D F A B E 3 10 JFLB SLDB SLMB and JOGB ASSYS JFLB ASSY DWG1624 K K CN500 G to Sheet SW DSX1065 CN1601 L 60 61 62 63 64 65 66 ...

Page 37: ...n with the marked box JOGB ASSY DWG1625 L SLDB ASSY DWS1387 J SLMB ASSY DWS1388 M L J M CN503 G CN601 K CN1105 B 68 67 69 The Power supply is shown with the marked box JOGB ASSY DWG1625 L SLDB ASSY DWS1387 J SLMB ASSY DWS1388 M L J M CN503 G CN601 K CN1105 B 68 67 69 ...

Page 38: ... 2 0 V div H 500 msec div 5 CH3 PWMLO V 2 0 V div H 500 msec div Load out 1 2 8 CH1 FE V 0 5 V div H 100 msec div 9 CH2 FOO V 0 5 V div H 100 msec div Focus in 2 2 3 CH1 LPS1 V 2 0 V div H 100 msec div 4 CH2 LPS2 V 2 0 V div H 100 msec div 5 CH3 PWMLO V 2 0 V div H 100 msec div Load in 1 2 3 CH1 LPS1 V 5 0 V div H 500 msec div 4 CH2 LPS2 V 5 0 V div H 500 msec div 6 CH3 LO V 5 0 V div H 500 msec d...

Page 39: ...div H 200 msec div 12 CH3 DMO V 2 0 V div H 200 msec div 13 CH4 LDO V 2 0 V div H 200 msec div Stop 8 CH1 FE V 1 0 V div H 500 msec div 9 CH2 FOO V 1 0 V div H 500 msec div 11 CH3 TE V 1 0 V div H 500 msec div 14 CH4 TRO V 2 0 V div H 500 msec div Auto adjust 8 CH1 FE V 1 0 V div H 500 msec div 11 CH2 TE V 1 0 V div H 500 msec div 15 CH3 SL1IN V 1 0 V div H 500 msec div 16 CH4 SL2IN V 1 0 V div H ...

Page 40: ...V 5 0 V div H 100 msec div 29 CH7 DSP16M to IC701 V 5 0 V div H 100 msec div 30 CH8 XFRST from CPU V 5 0 V div H 100 msec div Configuration 3 3 FPGA Audio DSP MAIN ASSY A Conditions At the time of power on without a disc loaded Remark Set value for reset delay time 70 msec Conditions At the time of power on without a disc loaded Conditions At the time of power on without a disc loaded Conditions A...

Page 41: ...dio mute 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div 42 CH2 DACDATA from DAC V 5 0 V div H 1 sec div 43 CH3 DACBCK from DAC V 5 0 V div H 1 sec div 44 CH4 ZERO to CPU V 5 0 V div H 1 sec div Conditions During playback Conditions in which muting for zero data detection is activated Jog Touch track search Audio mute 41 CH1 DACLRCK from DAC V 5 0 V div H 1 sec div 42 CH2 DACDATA from DAC V 5 0 V ...

Page 42: ...ne V 2 0 V div H 1 sec div 59 CH2 JDATA Data Line V 2 0 V div H 1 sec div Data copy Data copy DATA IN OUT terminal Conditions 10 POINTS 1 disc 58 CH1 RMIN Detect Line V 2 0 V div H 100 µsec div 59 CH2 JDATA Data Line V 2 0 V div H 100 µsec div Data copy Expansion Data copy DATA IN OUT terminal Conditions 10 POINTS 1 disc 58 CH1 RMIN Detect Line V 1 0 V div H 1 msec div 59 CH2 JDATA Data Line V 1 0...

Page 43: ...nditions At the time of power on without a disc loaded Remark According to the FL specifications the Vload power must be stably supplied before the built in driver starts 50 CH1 TSCLK V 5 0 V div H 200 msec div 51 CH2 TSCS V 5 0 V div H 200 msec div 52 CH3 TSDI V 5 0 V div H 200 msec div 53 CH4 TSDO V 5 0 V div H 200 msec div Communication between the FPGA and DISPLAY_MPU 3 wire serial Conditions ...

Page 44: ...t a disc loaded Three wire serial lines during indication on the FL display no disc JOG FL 60 CH1 JBK V 5 0 V div H 2 msec div 61 CH2 JXSTB V 5 0 V div H 2 msec div 62 CH3 JSDO V 5 0 V div H 2 msec div 63 CH4 JSCLK V 5 0 V div H 2 msec div Conditions No disc Three wire serial lines during indication on the FL display during playback JOG FL 60 CH1 JBK V 5 0 V div H 2 msec div 61 CH2 JXSTB V 5 0 V d...

Page 45: ... 1 2 4 0 9 1 2 1 7 2 0 1 7 1 9 1 9 2 2 2 0 2 2 2 1 2 4 0 0 0 0 2 5 2 8 3 3 0 0 0 0 3 3 0 5 1 2 1 5 2 1 2 4 2 1 2 4 1 8 2 2 1 9 2 2 1 9 2 2 0 9 1 1 2 1 2 4 1 9 3 3 0 0 3 3 0 0 3 3 0 5 0 8 0 5 0 9 0 5 0 8 0 5 0 8 0 5 0 8 0 4 0 7 3 3 0 7 0 8 0 6 0 8 0 6 0 8 0 8 1 0 0 5 0 7 0 4 0 6 0 6 0 7 0 5 0 7 0 0 3 3 1 3 1 5 Pin No Voltage V 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 ...

Page 46: ... 0 6 0 8 0 0 0 5 0 8 0 5 0 8 Pin No Voltage V 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 2 5 0 0 2 0 1 9 2 2 0 0 0 0 3 3 2 5 0 9 2 4 2 8 0 0 3 3 3 3 0 0 0 0 1 6 1 7 1 2 3 3 1 6 3 3 0 0 3 2 0 2 2 5 2 5 2 5 0 0 2 7 0 0 0 0 3 3 2 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 2 3 3 0 0 0 0 0 0 0 0 2 5 2 5...

Page 47: ...1 7 1 8 1 2 3 3 0 6 3 3 0 6 3 3 1 3 0 0 0 0 0 0 0 0 0 0 0 0 1 0 3 2 1 6 0 0 1 7 3 3 0 0 0 0 0 0 0 0 1 6 1 6 1 3 0 0 1 6 0 0 3 3 1 7 1 6 1 6 1 6 0 0 IC701 DSPC56371AF180 Pin No Voltage V 1 2 3 4 5 3 3 3 3 0 0 0 0 1 7 IC304 BU4230G Pin No Voltage V 1 2 3 4 5 6 7 1 8 0 0 0 0 0 5 3 3 0 0 3 3 IC305 MM1561JF Pin No Voltage V 1 2 3 4 5 6 7 2 5 0 0 0 0 1 2 3 3 0 0 3 3 IC306 MM1562FF Pin No Voltage V 1 2 3...

Page 48: ... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 9 4 9 4 9 4 9 4 9 4 9 4 9 4 9 4 9 4 9 2 5 2 5 4 9 4 9 4 9 4 9 4 9 0 0 0 0 4 9 4 9 4 9 IC501 PEG237B Pin No Voltage V 1 2 3 4 5 4 5 4 9 0 0 0 0 2 6 IC502 BU4242G Pin No Voltage V 1 2 3 4 5 4 9 0 0 0 0 0 1 4 9 IC503 TC7SET08FUS1 DFLB ASSY Pin No Voltage V 1 2 3 4 5 6 7 8 0 0 0 0 0 0 6 0 0 0 0 0 0 0 8 0 IC801 NJM4558DX JACK ASSY Pin No Volt...

Page 49: ...ted on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regu...

Page 50: ...8 R385 R386 R387 R388 R327 R345 C300 R321 C307 IC307 R322 R301 Q305 Q304 C301 IC304 C303 IC302 R302 R319 R375 CN301 IC309 C309 KN301 R741 R738 R740 Q705 Q706 R739 C748 C747 C746 R747 R752 R753 C718 754 C308 R780 C310 C337 C311 C313 C317 R394 C321 C336 R353 R731 R732 DNP2131 C DSPSIN Production code CONTACT SIDE UP CONTACT SIDE UP IO1A LPS2 LPS1 LD3S LDCHECK V 8A INSIDE TSCLK TSDO TSCS TSDI CPU16M ...

Page 51: ...50 R749 R751 R748 R747 R752 R753 C718 R754 R757 R700 R775 C N 7 0 1 IC703 C725 C730 C728 IC704 C729 C702 R701 KN701 C161 R780 C168 C700 IC106 R100 SECOND SRV16M DWM2232 SIDE_A DSPSIN CONTACT SIDE CONTACT SIDE UP 11M IO1A IO3B IO2B PDO RW RFI ADC MONIT IO3A IO2A TD TR FD FR LO LO ST2 ST2 ST1 ST1 L R V 8A MUTE V 7A 1 2 TEZI RFDC RFZI VCAD SL2IN SL1IN PWMLO DRVMUTE1 DRVMUTE2 REFLOW DSP16M DOUT Rch Lc...

Page 52: ...01 C140 IC103 C136 C114 C135 C134 C112 R123 R121 R124 R125 R126 R122 C111 C115 C120 R158 R157 C105 R142 C100 C373 C372 C368 C370 R341 R344 R346 R138 C712 C133 Q707 R736 C743 C703 R734 C704 R733 C706 R735 C705 D705 R776 C701 D707 R139 R165 C165 C166 C167 R168 R169 R170 R171 R161 R162 R163 R389 Q707 Q707 IC101 IC103 IC103 IC101 CN101 CN701 SIDE B A MAIN ASSY A ...

Page 53: ...0 C332 C322 D301 C315 R313 IC310 R315 R316 R311 C316 X301 C314 C331 IC311 IC312 R330 R331 C306 R312 R314 C324 C325 R332 R333 D302 D304 R352 R360 R363 R364 R366 R367 R371 R372 R326 R324 R320 R334 R325 R344 R346 R348 R349 C304 C305 R337 R166 C166 D101 D102 D103 D104 R393 R391 R392 R362 R389 D305 D306 D307 SIDE_B_ FIRST 16M X TAL TP30 TP12 TP11 TP19 IC303 IC310 IC311 IC312 IC312 IC311 IC310 IC303 CN3...

Page 54: ...1106 CN1101 CN1102 S1101 CN1105 C1106 CN1104 C1104 C1108 C1109 SHORT CONTACT SIDE CONTACT SIDE DOWN CONTACT SIDE 1 2 HEAT PROOF PRE FLUX OPEN LD RLYB DWX2602 RLYB ASSY B DNP2131 C CN101 A CN1101 PICKUP ASSY CN1 CN1102 LOADING MOTOR CN1106 STEPPER MOTOR CN1104 CN1901 M CN1105 SIDE A SIDE A B B ...

Page 55: ...CDJ 800MK2 55 5 6 7 8 5 6 7 8 C D F A B E L F C1107 C1105 DNP2131 C CN1101 CN1102 CN1106 CN1105 CN1104 SIDE B SIDE B B B RLYB ASSY B ...

Page 56: ...10B GND VLD GND V 10B V 10B VLD V 7M GNDD V 5P GND V 5P V 7M V 5P GND MFD BY LITTE CAUTION REPLACE IC VLOD B C D 6800 16 3300 25 3300 25 CONTACT SIDE 1 FLAC1 C H A R A C T E R S I D E 1 V 10B 4 V 6B 3 V 7A 6 V 3D 5 GND 3 GND 4 GND 5 GND 6 FLAC3 7 GND 8 FLAC4 9 XRST 10 V 5 11 TSDI 12 V7AL 13 TSCS 14 GND 15 TSDO 16 VLDD 17 TSCLK 2 FLAC1 1 FLAC2 491 800 2 GND 4 9 1 0 1 5 491 200 491 200 2 V 8 1 V 8 3...

Page 57: ...CHEZ LITTELFUSE INC CONTACT SIDE SECB 18 JSDATA 17 V 5P 16 GNDS 15 V 6B 14 GNDD 13 GNDD 12 GNDD 11 GNDD 10 GNDD 9 V 3D 25 TSCLK 24 CONT2 23 TSDO 22 CONT1 21 TSCS 20 RMIN 19 TSDI 7 V 8A 8 V 3D 6 GNDM REMPLACER LE IC LINK 491 200 1 V 7M 2 V 7M 3 V 7M 4 GNDM 5 GNDM COMME INDIQUE ATTENTION DWR1309 DNP2132 C C Q51 Q52 Q53 Q54 IC61 IC53 IC54 IC58 IC59 IC60 IC50 SIDE A CN301 A CN53 ...

Page 58: ...P SECB DWR1309 18 JSDATA 17 V 5P 16 GNDS 15 V 6B 14 GNDD 13 GNDD 12 GNDD 11 GNDD 10 GNDD 9 V 3D 8 V 3D 7 V 8A 6 GNDM 5 GNDM 4 GNDM 3 V 7M 2 V 7M 1 V 7M 21 TSCS 20 RMIN 19 TSDI 25 TSCLK 24 CONT2 23 TSDO 22 CONT1 2 F 4 GND 3 GN 5 GND 6 FLAC3 7 GND 8 FLAC4 9 XRST 10 V 5 11 TSDI 12 V7AL 13 TSCS 14 GND 15 TSDO 16 VLDD 17 TSCLK 1 2 5 4 SIDE B DNP2132 C CN53 SECB ASSY C C ...

Page 59: ...ADD SOLDER CN56 CN52 ADD 2 FLAC1 1 FLAC2 4 GND 3 GND 5 GND 6 FLAC3 7 GND 8 FLAC4 9 XRST 10 V 5 6 V 3D 5 GND 4 V 6B 3 V 7A 2 GND 1 V 10B SOLDER 11 TSDI 12 V7AL 13 TSCS 14 GND 15 TSDO 16 VLDD 17 TSCLK 1 V 8 2 V 8 3 V 7 11 V 6B 4 FLAC4 6 GND 5 VLOD 2 FLAC2 8 GND 7 GND 9 V 10B 1 FLAC1 3 FLAC3 10 GND CN51 CN50 1 11 IC54 IC50 Q51 Q53 Q54 Q52 JA51 JA52 IC51 IC52 IC57 SIDE B CN52 CN51 CN56 CN50 C NOTE The...

Page 60: ... IC24 IC25 491 630 11 V 6B CAUTION J3 VLT AS MARKED 8 GND 7 GND 9 V 10B 1 FLAC1 SECONDARY 4 FLAC4 5 VLD 6 GND 3 FLAC3 2 FLAC2 REPLACE IC RLF 10 GND LINKS WY WA KUC JJ BRN BLU J11 TRNS PRIMARY DWR1428 DWR1371 MFD BY LITTELFUSE INC J2 49103 5 49103 5 491005 491005 SIDE A TRNS ASSY D DNP2132 C CN51 C CN22 CN 1 E J 2 SIDE A D D ...

Page 61: ...8 3 FLAC3 REMPLACER LE IC LINK CN22 SECONDARY IC23 IC25 IC24 ATTENTION DE CHEZ LITTELFUSE INC COMME INDIQUE TRNS ADD SOLDER IC22 IC21 8 9 10 11 13 14 12 15 16 17 18 19 5 4 3 8 GND 1 FLAC1 7 GND 2 FLAC2 PRIMARY 4 FLAC4 6 GND 5 VLD 10 GND 11 V 6B 9 V 10B SIDE B SIDE B D D IC21 IC22 IC23 IC24 IC25 TRNS ASSY D DNP2132 C CN22 J 2 ...

Page 62: ...85 W487 W497 W486 W500 W501 W8001 ACIN OFF 3 1 VOLTAGE SELECTOR AS NEUTRAL PRIMARY 2 220 240V 110 120V RISK OF FIRE REPLACE T mAL V DWR1429 DWR1430 DWR1431 FU8001 DWR1432 1 RLF T AL V FUSE MARKED POWER SW ON LIVE KUC JJ WY WA LITTELFUSE INC 21801 6 FU8001 SIDE A ACIN ASSY E DNP2132 C E J2 D CN1 AC IN AN1 SIDE A E ...

Page 63: ...8 C D F A B E 1 3 LF OFF S12 S1 CN1 100 110V POWER SW ON 220 240V 2 NEUTRAL 1 LIVE ADD SOLDER 2 220 240V 1 110 120V 3 NEUTRAL ADD SOLDER LIVE NEUTRAL ACIN VOLTAGE SELECTOR PRIMARY A N 1 SIDE B E E SIDE B ACIN ASSY E DNP2132 C CN1 ...

Page 64: ...4 W519 W508 W511 W531 W586 W556 W590 W552 W525 W567 W538 W537 W564 W560 W554 W524 W559 W510 W566 W558 W596 W563 W569 W535 W594 W595 W592 W591 W521 W562 W561 W527 W526 W523 W568 W539 W551 W587 W555 W588 W570 W557 W571 W593 W553 W702 W703 TEXT 7 PLED 6 V7AL 5 GND 1 KEY0 2 PLAY 3 CUE 4 GNDAD RELOOP TIME LOOP OUT LOOP IN REV B8 B4 B2 B1 DFLB DWG1646 FL HOLDER 8 CLED DWG1623 1 8 53 49 42 13 1 1 17 SIDE...

Page 65: ...44 W581 W543 W576 W541 W540 W575 W574 W606 W607 W579 W549 W615 W546 W612 W542 W596 W584 W573 W569 W550 W530 W616 W614 W528 W580 W547 W594 W595 W610 W611 W568 W539 W602 W598 W599 W570 W571 W572 W617 W545 W515 CALL DELL F F 11 1 MEMORY CALL QUICK RETURN Production Code 2 V5AD 3 ADIN 4 ADCT 5 GNDAD 6 JVOL 7 KEY1SL 8 VINL 9 MTL 10 TEMPOL 11 GND 1 GNDF 1 FC ICT SIDE A DNP2132 C G CN1503 J CN503 ...

Page 66: ...C507 R560 R559 R558 R563 IC502 Q510 R552 R554 R570 R571 R572 R573 R574 R575 R576 C532 C533 C536 R500 R569 R568 C537 C538 R581 R582 R583 R584 R567 GNDF V5AD C GND GND FLAC2 MEMORY F QUICK RETURN RELOO EXIT F 1 11 GND 10 TEMPOL 9 MTL 8 VINL 7 KEY1SL 6 JVOL 5 GNDAD 4 ADCT 3 ADIN 2 V5AD 1 GNDF 8 0 DELL CALL CALL CN503 DFLB BUSY RXD CNVSS S507 V7AL X501 CNVSS XRST GND BUSY VCC SCLK RXD TXD XRST XRST A ...

Page 67: ...V B8 B4 B2 B1 CONTACT CONTACT SIDE TEXT SIDE 17 FLAC2 V7AL V7AL V7AL V7AL V7AL V 5 8 CLED 7 PLED 6 V7AL 5 GND 4 GNDAD 3 CUE 2 PLAY 1 KEY0 1 V 5 2 GND 3 JOG2 4 GND 5 JOG1 9 JSDO 8 JSCLK 7 TCH 6 VLDD 10 JXSTB 11 JBK 12 FLAC3 13 FLAC4 1 TSCLK 2 VLDD 3 TSDO 4 GND 5 TSCS 6 V7AL 7 TSDI 8 V 5 9 XRST 10 FLAC4 11 GND 12 FLAC3 13 GND 14 GND 15 GND 16 FLAC1 RXD TXD XRST CN501 CN500 CN500 CN501 CN502 CN502 Q5...

Page 68: ...8 CN801 IC801 JA801 JA802 W467 W477 W464 W454 W462 W476 W453 W460 W475 W503 W504 REGB DWR1310 JACK DWG1626 L1 L2 L3 L4 R4 R3 R2 R1 CONTACT SIDE 2 G N D 3 V 7 A 6 R C H 5 V 8 A 4 M U T E 9 L C H 8 G N D 7 G N D 6 V 3D 5 GND 4 V 6B 3 V 7A 2 GND 1 V 10B 1 D O U T 1 V 8 2 V 8 3 V 7 SIDE A JACK ASSY I REGB ASSY F DNP2132 C F I CN52 C J91 CN701 A CN801 CN50 C CN802 SIDE A F I IC91 IC92 IC801 DNP2132 C ...

Page 69: ...811 R821 R831 R832 R833 R834 R835 R836 R837 R838 R839 R840 R841 R814 R93 R94 R95 D91 D92 1 DOUT 2 GND 3 V 7A 4 MUTE 5 V 8A 6 RCH 7 GND 8 GND 9 LCH IC92 IC91 IC801 J91 1 V 10B 2 GND 3 V 7A 4 V 6B 5 GND 6 V 3D REGB DWR1310 3 V 7 2 V 8 1 V 8 CN802 CN801 L R DOUT JA801 JA802 F I F I SIDE B SIDE B Q801 Q802 Q831 Q832 JACK ASSY I REGB ASSY F DNP2132 C J91 CN801 CN802 DNP2132 C NOTE The encircled numbers...

Page 70: ...503 S1504 S1505 S1506 D1501 D1503 D1502 D1504 CN1502 W505 W478 W489 W502 W516 W499 W506 W517 133mm 8 CLED 7 PLED 6 V7AL 5 GND 4 GNDAD 3 CUE 2 PLAY 1 KEY0 PLAY CUE DWS1386 KSWB 113mm T SEARCH R T SEARCH F SEARCH F SEARCH R SIDE A KSWB ASSY H DNP2132 C H SIDE A H CN502 G CN1502 ...

Page 71: ... R1503 R1502 R1504 Q1501 Q1502 B DWS1386 C A 1 KEY0 2 PLAY 3 CUE 4 GNDAD 5 GND 8 CLED 7 PLED 6 V7AL PLAY CUE KSWB T SEARCH R T SEARCH F SEARCH R SEARCH F CN1502 S1501 S1502 S1506 S1505 S1504 S1503 D1503 D1504 D1502 D1501 H H SIDE B SIDE B Q1501 Q1502 KSWB ASSY H DNP2132 C CN1502 ...

Page 72: ...7 Q604 Production code 1 JOG1 4 GNDD 3 V 5V 2 JOG2 VLDJ E VLDJ VLDJ FLAC3 JOG2 JOG1 GNDD GNDD V 5V E E GNDD GNDD 1 13 GNDD VLDD FLAC3 CONTACT SIDE UP V 5V VLDJ E CN600 13 V 5V 12 GNDD 11 JOG2 10 GNDD 8 VLDD 9 JOG1 7 TCH 6 JSCLK 5 JSDO 3 JBK 4 JXSTB 2 FLAC3 1 FLAC4 491 200 ATTENT COMME INDIQUE REMPLACER LE I DE CHEZ LITTELF L REPLACE IC CAUTION MFD BY LITTELFU 23 13 9 6 5 1 1 4 JFLB ASSY K CN1601 L...

Page 73: ...W119 CN602 C606 code JSDO E GNDD GNDD 3 GNDD 2 NC 1 TCH ATTENTION MME INDIQUE MPLACER LE IC LINK CHEZ LITTELFUSE INC LINKS PLACE IC AUTION AS MARKED D BY LITTELFUSE INC 2 2 DWG1624 JFLB 38 30 23 1 3 FC R SHEET SW Q602 Q601 Q603 Q604 IC601 IC603 SIDE A K DNP2133 D ...

Page 74: ...2 3 4 C D F A B E 1 0 1 2 3 0 0 1 LF C613 C612 C611 R610 C603 C614 R619 R618 R617 R616 R611 C605 C604 GNDD GNDD JSDO LG PG VH CLK LAT BK SI 5V Q603 3 F2 CN602 1 1 TCH 2 NC 3 GNDD 2 2 J DWG1624 SIDE B K JFLB ASSY K DNP2133 D 66 ...

Page 75: ...D604 D603 R624 1 JOG1 2 JOG2 3 V 5V 4 GNDD 4 1 CN601 FLAC3 V 5V GNDD VLDJ Q2 NC NC F1 VLDJ Q601 E GNDD D GNDD JSDO K LAT BK SI 5V 2G 1G Q2 Q1 Q603 Q602 E E JOG1 FLAC3 TCH CN600 VLDJ V 5V GNDD JOG2 GNDD VLDD 9 JOG1 8 VLDD 10 GNDD 7 TCH 6 JSCLK 5 JSDO 4 JXSTB 3 JBK 2 FLAC3 13 V 5V 12 GNDD 11 JOG2 1 FLAC4 VLDJ FLAC4 IC601 E Q604 IC603 JFLB 4 IC602 K NP2133 D SIDE B CN601 CN600 NOTE The encircled numb...

Page 76: ... R1559 R1558 C1559 R1556 C1562 C1558 R1557 R1552 R1553 R1563 C1554 R1561 S1552 S1551 D1551 C VINYL SPEED ADJUST GNDAD ADD SOLDER EJECT D1552 D1553 TEMPO MASTER S1553 TEMPO VINYL GNDD2 ADCT ADIN V5AD CN1503 D1559 V5AD 11 VR1552 GNDF GNDF GNDAD GNDF GNDAD GNDAD V5AD GNDD2 MTL VINL GNDF KEY1SL JVOL GNDAD ADCT ADIN V5AD 1 A TEMPOL S1554 SLDB ASSY J SIDE A J SIDE B J SLDB ASSY J CN1503 69 68 67 ...

Page 77: ...NDD2 GNDAD GNDF GNDF GNDF ADCT ADIN V5AD GNDAD GNDAD GNDD2 TEMPOL MTL VINL KEY1SL JVOL GNDAD ADCT ADIN V5AD GNDF LF C1552 D1555 D1561 R1560 D1556 C1553 D1557 C1557 D1554 D1560 R1562 C1555 C1558 R1557 R1552 R1553 GNDAD GNDF Bend Bend S1551 ADIN ADCT GNDAD 2 2 DWS1387 ADD SOLDER VR1551 SLDB D1552 D1553 TEMPO MASTER V5AD ADCT V5AD B DNP2133 D CN503 G CN1503 SIDE A J SIDE B J DNP2133 D NOTE The encirc...

Page 78: ...nd JOGB ASSYS R R S1902 CN1901 S 1 9 0 1 CN1601 D1601 2 2 3 LPS2 1 LPS1 2 GND 3 SLMB DWS1388 1 SLOTSW SLOTSW 1 DWG1625 2 2 JOGB 4 GNDD 3 V 5V 2 JOG2 1 JOG1 4 SLMB ASSY M JOGB ASSY L DNP2133 D DNP2133 D CN601 K CN1601 CN1105 B CN1901 SIDE A SIDE A M L M L ...

Page 79: ...F LF R1602 R1601 C1602 R1603 C1601 2 2 1 LPS1 2 GND 3 LPS2 SLMB DWS1388 CN1901 S1902 SLOTSW SLOTSW S1901 1 4 JOGB D1601 CN1601 2 2 DWG1625 3 V 5V 4 GNDD 2 JOG2 1 JOG1 SIDE B SIDE B M L M L SLMB ASSY M JOGB ASSY L DNP2133 D DNP2133 D CN1601 CN1901 ...

Page 80: ...U J RD1 4PU J RN2H K RS1P K 56 x 10 1 47 x 103 R50 1R0 561 473 5 62k Ω RN1 4PC F 562 x 10 1 5621 Mark Symbol and Description CDJ 800MK2 KUCXJ CDJ 200MK2 WYXJ5 CDJ 800MK2 RLFXJ NSP 1 MOTHER ASSY DWM2232 DWM2232 DWM2232 2 MAIN ASSY DWG1622 DWG1622 DWG1622 2 RLYB ASSY DWX2602 DWX2602 DWX2602 NSP 1 DISP ASSY DWM2234 DWM2233 DWM2236 2 DFLB ASSY DWG1623 DWG1623 DWG1623 2 JACK ASSY DWG1626 DWG1626 DWG162...

Page 81: ...C731 C734 C743 CKSRYB103K50 C107 C110 C112 C117 C119 CKSRYB104K16 C121 C124 C134 C137 C140 CKSRYB104K16 C144 C149 C151 C159 CKSRYB104K16 C161 C164 C307 C309 C312 CKSRYB104K16 C314 C318 C319 C322 C335 CKSRYB104K16 C339 C348 C350 C355 CKSRYB104K16 C358 C359 C361 C363 C366 CKSRYB104K16 C368 C370 C372 C373 C725 CKSRYB104K16 C728 C730 C746 C758 CKSRYB104K16 C145 C147 C148 CKSRYB105K10 C320 C356 C360 CK...

Page 82: ... VEF1040 CN53 25P FFC CONNECTOR VKN1256 KN51 WRAPPING TERMINAL VNF1084 HEAT SINK VNH1074 DTRNS ASSY DWR1371 SEMICONDUCTORS IC25 630 mA AEK7006 IC23 IC24 3 5 A AEK7017 IC21 IC22 5 0 A AEK7019 D25 D28 1SR154 400 D21 D24 RB060L 40 Mark No Description Part No CAPACITORS C21 C31 CKSRYB473K50 OTHERS J2 DKP3621 CN22 11P CONNECTOR S11B XH A 1 PCB BINDER VEF1040 DTRNS ASSY DWR1428 SEMICONDUCTORS IC25 AEK70...

Page 83: ...Description Part No C534 CCSRCH121J50 C535 C537 CCSRCH330J50 C531 CEHAR100M16 C506 CEHAR101M10 C502 CEHAR220M35 C505 CEHAR330M10 C511 C520 C523 C525 CKSRYB102K50 C501 C507 C526 C529 CKSRYB103K50 C504 C508 CKSRYB104K16 C521 C522 CKSRYB105K6R3 C503 CKSRYF104Z50 RESISTORS Other Resistors RS1 16S J OTHERS CN500 FFC BOTTOM CONNECTOR 13P52492 1320 CN501 FFC BOTTOM VONNEVTOR 17P52492 1720 V501 VFD DEL105...

Page 84: ...EK7057 Q601 2SB1237X Q602 Q603 2SC1815 Q604 2SD1858X D603 1SS355 D604 UDZS13 B D605 UDZS15 B D601 UDZS8R2 B CAPACITORS C611 C614 CCSRCH221J50 C601 CEHAR100M16 C600 C602 CEHAR101M10 C606 CEHAR220M35 C608 CEHAR330M10 C607 CKSRYB102K50 C603 C605 C609 CKSRYB103K50 C604 CKSRYF104Z50 RESISTORS R600 RD1 2VM680J Other Resistors RS1 16S J Mark No Description Part No OTHERS CN602 CONNECTOR CKS1072 V601 FL I...

Page 85: ...ht all CUE point marks of JOG FL EJECT Light VINYL character and a frame blue of the JOG FL center JOG ADJUST VOLUME Goes out the ring A of JOG FL when the volume position is less than the center And light it when it is more than the center SLIDER VOLUME Goes out the ring B of JOG FL when the volume position is less than the center And light it when it is more than the center Mode for checking the...

Page 86: ...artially as follows the input of each button and volume is normal and a display is normal In addition a display is turned on only while pushing the button If a TOUCH RELEASE knob is made into states other than the maximum right hand side it will become the check mode of button and display function and if each button is pushed FL display and LED which correspond light up Moreover if a knob is made ...

Page 87: ...and arbitrary buttons are pushed once it will become JOG load check mode and top speed and time will displayed on a dot matrix part 0 0 0m Max speed Time msec It goes into this mode and a number will be displayed if JOG dial is turned with sufficient vigor the rotation direction right handed rotation and left handed rotation either is O K For example when displayed as 8 6 115 the following content...

Page 88: ...set up and play Moreover if it is in a play state whenever it will push a button a pause and a play are carried out by turns The address under present reproduction is displayed on FL In this mode even if it inserts a disk an automatic setup is not carried out Moreover a play is not carrying out audio reproduction but is tracing the signal side of a disk At a play a disk is traced by 4X rotation A ...

Page 89: ... is turned off if it pushes into tracking serbo ON Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm Slide REV If the SEARCH REV button is pushed into tracking serbo ON tracking serbo will be ...

Page 90: ...atically ejected If you do the unit may not operate properly afterward Eject a disc automatically even if updating fails d o w n l o a d CDJ 800Mk2 Automatically ejected Note Automatically ejected Note FL Display d o w n l o a d Failure FL Display E RR OR Repeat from the beginning FL Display COMP L E T E 2 The software version of the audio DSP processor is displayed Ver 1 10 for the first edition ...

Page 91: ...tched on pushing the QUICK RETURN button and the BEAT 4 button together At this time a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together AUTO CUE LEVEL 60dB TIME MODE REMAIN E 8709 COMMUNICATION ERROR Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed 90 A disk loading mechanism s abnormalities ...

Page 92: ...2V DELAY TIME 70ms The RESET LINE name is same as NET NAME of schematic RESET I C BU4230G IC304 MPU SCF5249VM140 AMADEUS IC301 DSP DSPC56371AF180 IC701 FPGA XC3S50 4VQG100C SPARTAN3 IC302 ServoDSP TC94A15FG IC101 RESET I C BU4242G IC502 DISPLAY MPU M16C 30P Series PEG237B IC501 PowerSupply CIRCUIT VLD CDJ 800MK2 RESET ROOT MAP SECB ASSY MAIN ASSY DFLB ASSY A A B 1 1 5 2 2 3 3 4 6 6 B 5 G C A ...

Page 93: ...0P Series PEG237B IC501 DAC PE8001A IC702 11MHz 16MHz 16MHz 16 9344MHz 16 000MHz SDRAM K4S641632K UC75 HY57V641620ETP H 70MHz X TAL FUNDAMENTAL Tolerance 50ppm Temp Drift 50ppm X TAL FUNDAMENTAL Tolerance 20ppm Temp Drift 30ppm DATA FL DEL1059 x JOG FL DEL1058 x 1 6MHz 400kHz 1MHz CDJ 800MK2 CLOCk DELIVERY MAP Output current adjustment is possible instead of the buffer by way of the FPGA inside an...

Page 94: ...remely low in level loose connection of the output terminals or connectors on the line chip fracture poor power supply to IC308 or partial damage of IC308 may be the cause Replace IC308 and check the connections If 5 V power is not supplied to the DAC IC702 the 3 wire serial signal level between the DAC and the MPU is lowered because the DAC is not started which will lead to a failure in starting ...

Page 95: ...tion properly See Lighting ACIN Assy x Check the setting of the voltage selector switch on the rear panel for RLF model Set the switch to the position that corresponds to the commercial power source DFLB Assy SECB Assy TRNS Assy c Check the Vload voltage VLD VLDD If the voltage measured at the periphery of the power terminal of the DATA FL V501 is 29 3 V DC or more it is OK If the voltage is 0 V t...

Page 96: ...s of the communication between the DISPLAY MPU IC501 and the JOG FL V601 are normal A solder fracture of the JOG FL terminal or loose connection of the terminals on the communication line between the DISPLAY MPU and the JOG FL is suspected Soldering touchup is needed If the symptom is not ameliorated after soldering touchup replace the JOG FL No indication on either the DATA FL nor JOG FL displays...

Page 97: ...the clock input to the DAC IC702 is normal An unstable waveform or extremely low level suggests loose connection of the clock terminal on the AUDIO DSP MAIN Assy MAIN Assy to Check the points DACLRCK DACDATA DACBCK designated in the waveform photo to confirm if the procedures of the communication between the DAC IC702 and AUDIO DSP IC701 are normal An unstable waveform suggests loose connection ou...

Page 98: ...unstable waveform suggests loose connection of the output terminal or chip fracture Sites Waveforms Points to be checked Causes Measures to be taken Remarks No disc playback A disc is ejected immediately after it is loaded without an error code RLYB Assy z Visually check if the LD short circuit switch S1101 remains closed Set the LD short circuit switch to OPEN Player x Check if the slot in mechan...

Page 99: ...loose connection of the FFC cables MAIN Assy MAIN Assy c By observing the waveform at the PWMLO Test Land check that the duty at PWMLO changes as indicated in the waveform photo During stop Duty 50 During loading in Duty 0 During loading out Duty changes from 100 25 then to 75 MAIN Assy v Check the voltage at the MPU IC301 FPGA IC302 IC105 TC7W04 and the driver IC IC102 No ejection Abnormal noise ...

Page 100: ...ode of Service mode RLYB Assy z Visually check if the LD short circuit switch S1101 remains closed Set the LD short circuit switch to OPEN MAIN Assy x Check that Pins 41 and 42 on the Servo DSP IC101 are open or short circuited Player c Check if the FFC cable that connects the Pickup and the RLYB Assys is securely connected to the Pickup Assy if the conductor side is defective and if there is any ...

Page 101: ...nal is input to Pins 1 and 2 of IC102 Sites Waveforms Points to be checked Causes Measures to be taken Remarks After the power is turned off the user settings such as AUTO CUE and TIME MODE settings are cleared With this model the CUE point AUTO CUE and TIME MODE settings and error logs are stored in the flash memory on the MAIN Assy as user settings No error indication is displayed for this sympt...

Page 102: ...ed before the loaded disc is recognized as a CD the disc will be automatically ejected This symptom is associated with the reading accuracy of the servo motor of the CD player Player z Measure the error rate in Player Operation mode of Service mode For the error codes other than E830191 proceed to Step c MAIN Assy MAIN Assy x Check the waveform at the INSIDE Test Land near CN102 by changing the po...

Page 103: ...ng process precedes the process of writing in the buffer this error code is associated with the process that precedes the process with which E 8303 is associated This code may also be indicated when the quality of the RF signal is deteriorated Player Measure the error rate in Player Operation mode of Service mode To which the cause is attributed disc or player must be judged first For measuring pl...

Page 104: ...ond the specified value the pickup is in failure S curve level Usually use a pressed CD as the measurement result depends on the disc type Reference 1 5 Vp p 1 Enter Service mode 2 Load a pressed CD Standby 3 During Test Operation mode press the TIME A then CUE buttons to send a command The pickup or the MAIN Assy is in failure if the measurement result is more than double or less than 50 of the s...

Page 105: ... RF LOCK Focus balance adjusutment Focus gain adjusutment Tracking gain adjusutment TOC read RF gain adjusutment Search the first tune Play mute off The 1st time carries out TOC position memory by stepper accuracy after power on If it is a program area it jump backs to TOC area When TOC read is completion CD DRIVE CD DRIVE As CD DRIVE is same as CDJ 200 CDJ 800MK2 Function is as same it too IC502 ...

Page 106: ... Assy Slot in Mecha SV Assy A SLMB Assy M JACK Assy I Traverse Assy 03 S RLYB Assy B Bottom view Bottom view Rear view Bottom view PCB Location Note 1 Do NOT look directly into the pickup lens The laser beam may cause eye injury Note 2 Even if the unit shown in the photos and illustrations in this manual may differ from your product the procedures described here are common ...

Page 107: ... photo below to avoid imparting stress to the sheet SW of the JOG section 1 Remove the one screw 2 Remove the five screws 3 Remove the bottom plate 4 Remove the four screws 5 Stand the MAIN Assy Bottom plate Spacer Diagnosis of MAIN Assy Bottom view Bottom view Bottom view 1 2 2 2 4 4 4 4 2 2 3 5 MAIN Assy Spacer MAIN Assy Diagnosis ...

Page 108: ... Control Panel Section 1 1 Rear view Bottom view Bottom view 2 5 6 3 7 7 7 7 7 3 8 3 3 3 4 Remove the bottom plate Bottom plate MAIN Assy Spacer 4 Spacer LD SHORT Short circuit switch for the pickup Before disconnecting the flexible cable for the pickup change the position of the S1101 switch on the RLYB Assy to LD SHORT RLYB Assy S11 Note To work on the unit having it set upside down place spacer...

Page 109: ...four DM screws Eart lead unit Hook 3 Remove the four float springs G5 4 Remove the slot in mecha section Float spring G5 Float spring G5 Slot in Mecha Section 2 1 3 4 2 Damper To the front Projection large Float base 04 Assy Slot in mecha section 2 2 2 How to handle the float spring G5 When attaching the dampers place them so that their projections large face front Direction of the dampers when at...

Page 110: ... mecha SV Assy Slot in mecha SV Assy Slot in Mecha SV Assy 3 1 Short circuit two points C and D soldering 2 Unhook the four hooks 3 Disconnect cables as required 4 Remove the traverse Assy 03 S Traverse Assy 03 S 4 2 3 1 1 1 Mecha plate Traverse Assy 03 S 3 2 2 2 2 3 3 4 1 C D Note After replacement connect the flexible cable then remove the soldered joint open 1 Rear view Replace ...

Page 111: ...xible cables Pickup lens SLMB Assy RLYB Assy Flexible cable for spindle motor Flexible cable for pickup Hook Hook Hook Flexible cable for stepping motor Hook Cleaning the pickup lens Rear view Rear Bottom view Hook Before shipment be sure to clean the pickup lens using the following cleaning materials Cleaning liquid GEM1004 Cleaning paper GED 008 ...

Page 112: ...tion Be careful not to lost SW spring 25 1 Disconnect the flexible cable 2 Remove the six screws 3 Remove the JOG section 4 Unhook the three hooks 5 Remove the JOG A and JOG Bs JOG Section 5 JOG section Spacer Spacer 1 Bottom view CN600 CN1601 3 2 2 2 2 4 9 9 9 8 9 2 2 4 4 Note To work on the unit having it set upside down place spacers below it as shown in the photo below to avoid imparting stres...

Page 113: ...ed If some adhesive for the old sheet SW remains on the JOG holder completely remove it with a cloth moistened with alcohol 3 Do NOT place the sheet SW so that it is mounted on the rib of JOG holder 4 When adhering the sheet SW be careful not to trap air bubbles in it If air bubbles are formed remove the sheet SW and adhere a new sheet SW Do NOT reuse the removed sheet SW 5 When making a connectio...

Page 114: ...NSEL 38 RFO 37 RFDCI 36 AGCI 35 INVSEL 34 TESTR 33 VMDIR 32 VRO 31 RESIN 30 AVDD3 29 RFEQO 28 RFRPI 27 RFI 26 IPF 1 SBOK 2 CLCK 3 VDD3 4 VSS3 5 DATA 6 SFSY 7 SBSY 8 IO0A RW 9 IO1A 10 ARSEL 11 AWRC 12 PVDD3 13 PDO 14 TMAXS 15 TMAX 16 LPFN 17 LPFO 18 PVREF 19 VCOF 20 VCOREF 21 DTCN 22 DTCP 23 PVSS3 24 SLCO 25 XVDD3 75 XO 74 XI 73 XVSS3 72 TESIN 71 VDD3 70 VSS3 69 FGIN 68 MONIT 67 IO3A 66 IO2A 65 DMO...

Page 115: ...ce voltage dedicated to the PLL section 20 VCOF O VCO filter pin 21 VCOREF I Input for VCO center frequency reference level 22 DTCN O Analog slicer filter 23 DTCP O Analog slicer filter 24 PVSS3 Grounding dedicated to the PLL section 25 SLCO I EFM slice level output 26 RFI I RF signal input An input resistance can be selected using a command 27 RFRPI I RF ripple signal input 28 RFEQO O RF equalize...

Page 116: ... DVDD3 3 3V power supply for 1 bit DAC 79 DVR O Reference voltage for 1 bit DAC 80 LO O L channel data normal output for 1 bit DAC 81 DVSS3 Grounding for 1 bit DAC 82 ZDET O Zero detection flag output for 1 bit DAC 83 VSS5 Grounding for interface 84 BUS0 I O Data input output for the microcomputer interface 85 BUS1 I O Data input output for the microcomputer interface 86 BUS2 I O Data input output...

Page 117: ... 30 A5 20 DQ0 29 A4 21 OE 28 A3 22 VSS 27 A2 23 CE 26 A1 24 A0 25 DYW1753 MAIN ASSY IC300 Flash ROM Block Diagram Pin Arrangement Top view VCC Selector Switch RY BY Program Voltage Generator Timer Low Vcc Detector Chip Enable Output Enable Logic Erase Voltage Generator Input Output Buffers Data Latch Y Gating Cell Matrix State Control Command Register DQ15 to DQ0 A 1 37 37 VSS 27 VSS 46 WE 11 BYTE...

Page 118: ...ta input output 11 WE I Write enable 35 DQ3 I O Data input output 12 RESET I Hardware reset 36 DQ11 I O Data input output 13 N C No connection 37 VCC Power supply 14 N C No connection 38 DQ4 I O Data input output 15 RY BY O Ready Busy output 39 DQ12 I O Data input output 16 A18 I Address input 40 DQ5 I O Data input output 17 A17 I Address input 41 DQ13 I O Data input output 18 A7 I Address input 4...

Page 119: ...CDJ 800MK2 119 5 6 7 8 5 6 7 8 C D F A B E SCF5249LAG140 MAIN ASSY IC301 32 bit RISC MPU Block Diagram ...

Page 120: ... SD H1 DATA27 I O Data bus bit 27 H4 PAD GND PAD GND H4 PAD GND PAD GND H2 DATA28 I O Data bus bit 28 J1 DATA29 I O Data bus bit 29 J3 SDATA3 GPIO56 IO SD interface data line J2 DATA30 I O Data bus bit 30 J4 BUFENB1 GPIO57 IO External buffer 1 enable K1 DATA31 I O Data bus bit 31 K6 CORE VDD CORE VDD K6 CORE VDD CORE VDD K2 A13 O SDRAM address static adr K3 A25 GPO8 O SDRAM address static adr K5 C...

Page 121: ...CK2 GPIO44 IO Audio interfaces serial word clock 2 N12 OE O Output Enable M11 SDA2 GPIO55 I O IIC 2 data line P14 SDATAO2 GPO41 O Audio interfaces serial data 2 out N13 SCLK2 GPIO48 IO Audio interfaces serial clock 2 K10 PAD GND PAD GND K10 PAD GND PAD GND K11 BUFENB2 GPIO17 IO External buffer 2 enable M12 TEST3 I Structural test L12 SDATAO1 GPIO25 IO Audio interfaces serial data 1 out N14 LRCK1 I...

Page 122: ... IO ColdFire debug port A13 TOUT0 GPO33 O Timer output 0 B12 DDATA1 GPIO 1 IO ColdFire debug port A12 DDATA2 GPIO 2 IO ColdFire debug port B11 CTS2_B ADIN3 GP131 I Second UART clear to send AD input 3 A11 DDATA0 GPIO 0 IO ColdFire debug port B10 RXD2 GPI28 ADIN2 I Second UART receive data input AD input 2 D10 TDSO O Jtag A10 RTS2_B GPO31 O Second UART request to send B9 SDATAI3 GPI 41 I audio inte...

Page 123: ...AD GND PAD GND D5 PAD GND PAD GND A4 A4 O Static adr 4 A3 A6 O Static adr6 B4 A5 O Static adr 5 A2 A8 O Static adr 8 B3 A7 O Static adr7 C4 CORE VDD CORE VDD C4 CORE VDD CORE VDD B2 A12 O SDRAM address static adr C3 TEST1 I Structural test E5 PAD VDD PAD VDD E5 PAD VDD PAD VDD IC301 SCF5249VM140_No 4 4 ...

Page 124: ...witch control 2 Vcc Power supply 3 GND Ground 4 OUT O Output 5 C I Voltage comparison No Pin Name I O Pin Function 1 CS 2 ES 3 CT 4 GND I O I I I I Ground Collector Terminal Emitter Terminal Timing Conndenser Connection Reference Voltaage Current Detection Terminal Logic Control Terminal 5 IN 6 V Power supply 7 SI 8 CD No Pin Name I O Pin Function 1 NC Non connection 2 IN A I Input 3 GND Ground 4 ...

Page 125: ...p 8 Port P0 8 Port P1 Internal peripheral functions Timer 16 bit Output timer A 3 Input timer B 3 A D converter 10 bits x 18 channels System clock generation circuit XIN XOUT XCIN XCOUT Memory ROM Note 1 SB R0H R1H R0L R1L R2 R3 A0 A1 FB USP ISP INTB PC FLG RAM Note 2 Multiplier M16C 60 series16 bit CPU core UART or clock synchronous serial I O 3 channels CRC arithmetic circuit CCITT Polynomial X1...

Page 126: ...nterclockwise at falling edge 26 JOG1 I 27 TOUCH I JOG touch sensor 28 JSCLK O Serial clock signal for JOG FL 29 O Not used non connection 30 J_SDO O Communication Serial data signal for JOG FL 31 FLSDO O Communication Serial data signal for DATA FL 32 I Not used non connection For built in flash memory updating 33 FLSCLK O Communication Serial clock signal for DATA FL 34 I Not used non connection...

Page 127: ...t used ground 76 I Not used ground 77 I Not used ground 78 I Not used ground 79 SW10 I SW input direct port for RELOOP EXIT button 80 SW09 I SW input direct port for PLAY PAUSE button 81 SW08 I SW input direct port for CUE button 82 SW07 I SW input direct port for REALTIME CUE OUT button 83 SW06 I SW input direct port for REV button 84 SW05 I SW input direct port for REALTIME CUE IN button 85 SW04...

Page 128: ...egulator IC Built in thermal shutdown protection output variable type BA50BC0WFP SECB ASSY IC57 No Pin Name I O Pin Function 1 CTL I Output switch control 2 VCC Power supply 3 N C Non connection 4 OUT O Output 5 N C Non connection FIN GND Ground No Pin Name I O Pin Function 1 A OUTPUT O Output A 2 A INPUT I Input A 3 A INPUT I Input A 4 V Power supply 5 B INPUT I Input B 6 B INPUT I Input B 7 B OU...

Page 129: ...CDJ 800MK2 129 5 6 7 8 5 6 7 8 C D F A B E M63018FP MAIN ASSY IC102 Spindle Motor and 5ch Actuator Driver Pin Arrangement Top view Block Diagram ...

Page 130: ...CDJ 800MK2 130 1 2 3 4 1 2 3 4 C D F A B E Pin Function ...

Page 131: ...3 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 1 75 IO_L01N_2 VRP_2 2 74 IO_L01P_2 VRN_2 3 73 GND 4 72 IO_L21N_2 5 71 IO_L21P_2 VCCO_7 6 70 VCCO_2 VCCAUX 7 69 VCCINT 8 68 IO_L24N_2 9 67 IO_L24P_2 10 66 GND 11 65 IO_L40N_2 12 64 IO_L40P_2 VREF_2 13 63 IO_L40N_3 VREF_3 14 62 IO_L40P_3 IO_L24P_6 IO_L40P_7 IO_L23P_7 IO_L21P_7 IO_L21N_7 IO_L23N_7 IO_L40N_6 15 61 IO_L24N_3 16 60 IO_L24P_3 IO 17 59...

Page 132: ... VREF Pin I O Pin from Adjacent IOB I O Pin Program mable Output Driver DCI ESD Pull Up Pull Down ESD REV D CE CK Q SR REV OTCLK1 OTCLK2 D CE CK IFF1 Input Path I ICE IFF2 Q SR Fixed Delay LVCMOS LVTTL PCI Single ended Standards using VREF Differential Standards REV D CE CK Q SR REV ICLK1 ICLK2 SR REV Note All IOB signals communicating with the FPGA s internal logic have the option of inverting po...

Page 133: ...signal polarity as well as other options that enable lines for various functions are not shown 2 The index i can be 6 7 or 8 depending on the slice In this position the upper right hand slice has an F8MUX and the upper left hand slice has an F7MUX The lower right hand and left hand slices both have an F6MUX Block Diagram ...

Page 134: ...CDJ 800MK2 134 1 2 3 4 1 2 3 4 C D F A B E K4S641632K UC75 MAIN ASSY IC303 SDRAM 64Mbit Pin Arrangement Top view Block Diagram ...

Page 135: ...CDJ 800MK2 135 5 6 7 8 5 6 7 8 C D F A B E Pin Function ...

Page 136: ...CDJ 800MK2 136 1 2 3 4 1 2 3 4 C D F A B E BU4230G MAIN ASSY IC304 RESET IC Block Diagram Pin Function 1 2 3 4 5 VOUT VDD GND N C CT Pin Number Pin Name ...

Page 137: ...ND IO_VDD SDO3_SDI2_PC8 SDO2_SDI3_PC9 SDO1_PC10 SDO0_PC11 CORE_VDD PF8 PF6 PF7 CORE_GND PF2 PF3 PF4 PF5 IO_VDD PF1 PF0 GND PF9 SCAN PF10 IO_GND IO_VDD TI0_PB0 TI0_PB1 CORE_GND CORE_VDD TDO TDI TCK TMS MOSI_HA0 MISO_SDA SCK_SCL SS_HA2 HREQ PLLA_VDD PLLA_GND PLLP_VDD PLLP_GND PLLD_GND PLLD_VDD EXTAL PINIT_NMI RESET_B MODD_IRQD MODC_IRQC MODB_IRQB MODA_IRQA CORE_VDD CORE_GND SDO0_PE11 SDO1_PE10 SDO2_...

Page 138: ...CDJ 800MK2 138 1 2 3 4 1 2 3 4 C D F A B E PE8001A MAIN ASSY IC702 DAC IC Pin Arrangement Top view Block Diagram ...

Page 139: ...CDJ 800MK2 139 5 6 7 8 5 6 7 8 C D F A B E Pin Function ...

Page 140: ...nts and loop points recorded in internal memory 12 EJECT button When button is pressed disc rotation stops and disc is ejected fromport 13 QUICK RETURN button indicator If this switch is set to ON when the JOG MODE is set to VINYL pressing the surface of the Jog dial will cause play to return quickly to the cue point 14 VINYL SPEED ADJUST TOUCH RELEASE dial This dial control is used to adjust the ...

Page 141: ...tor to the corresponding CONTROL connector on a Pioneer DJ mixer the DJ mixer can be used to control the CD player for fader start play and back cue Also by connecting this connector to the CONTROL connector on another Pioneer DJ CD player automatic relay play can be performed 34 DATA IN OUT connector When a commercially available miniplug cord or the accessory con trol cord is used to connect thi...

Page 142: ...an 15 seconds remain the flashing becomes quicker 60 Memory point display If cue memory or loop memory has been recorded in the currently playing track its relative starting position is displayed here 61 Dot matrix display 7x5 dots by 9 segments The dot matrix is used to display TEXT guides and other information Text up to 48 characters can be displayed text longer than 8 charac ters is scrolled 6...

Page 143: ...CDJ 800MK2 143 5 6 7 8 5 6 7 8 C D F A B E ...

Page 144: ...efer to 2 4 SLOT IN MECHANISM SECTION 2 3 CONTROL PANEL SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 Refer to 2 4 SLOT IN MECHANISM SECTION 7 1 5 DISASSEMBLY SECTION Position to be cleaned Cl...

Page 145: ...exandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2006 RRV3475 T ZZS AUG 2006 Printed in Japan COMPACT DISC PLAYER CDJ 800MK2 Model No Order No Remarks CDJ 800MK2 KUCXJ RRV3364 This service manual should be used together with the following manual s THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 800MK2 WAXJ5 AC 220 to 240 V For SPECIFICA...

Page 146: ...t apart from 0 such as 560 ohm and 47k ohm tolerance is shown by J 5 and K 10 560 Ω 56 101 561 RD1 4PU 5 6 1 J 47k Ω 47 103 473 RD1 4PU 4 7 3 J 0 5 Ω R50 RN2H R 5 0 K 1 Ω 1R0 RS1P 1 R 0 K Ex 2 When there are 3 effective digits such as in high precision metal film resistors 5 62k Ω 562 101 5621 RN1 4PC 5 6 2 1 F CONTRAST TABLE Ref Part No No Mark Symbol and Description CDJ 800MK2 CDJ 800MK2 Remarks...

Page 147: ...elsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2002 CDJ 800 RRV2690 COMPACT DISC PLAYER CDJ 800 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 800 KUCXJ AC120V CDJ 800 WYXJ AC220 240V For details refer to Important symbols for good services T ZZR OCT 2002 2002 printed in Jap...

Page 148: ...re often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Se...

Page 149: ...is detected by the system microprocessor and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side when the mechanism is not clamped and LPS1 signal is high level Thus the interlock will no longer function if the switch is deliberately set to LPS1 terminal side if LPS1 signal is low level In the test mode the interlock mechanism will not function Laser diode osci...

Page 150: ... improper lubrication or applying glue may lead to failures or troubles in the product By following the instructions in this manual be sure to apply the prescribed grease or glue to proper portions by the appropriate amount For replacement parts or tools the prescribed ones should be used 4 Shipping mode and shipping screws To protect the product from damages or failures that may be caused during ...

Page 151: ...3 MAIN ASSY 1 2 20 3 4 MAIN ASSY 2 2 22 3 5 AC IN TRNS SECB and REGB ASSYS 24 3 6 MFLB SLMB and KSWB ASSYS 26 3 7 JFLB SLDB and JOGB ASSYS 28 4 PCB CONNECTION DIAGRAM 35 4 1 MAIN ASSY 36 4 2 AC IN and TRNS ASSYS 38 4 3 SECB REGB and SLMB ASSYS 40 4 4 MFLB and KSWB ASSYS 42 4 5 SLDB JOGB and JFLB ASSYS 46 5 PCB PARTS LIST 50 6 ADJUSTMENT 54 7 GENERAL INFORMATION 55 7 1 DIAGNOSIS 55 7 1 1 SERVICE MO...

Page 152: ...305 W x 344 1 D x 108 5 H mm 12 5 8 W x 13 17 32 D x 4 1 4 H in 2 Audio section Frequency response 4 Hz to 20 kHz Signal to noise ratio 115 dB or more JEITA Distortion 0 006 JEITA 3 Accessories Operating instructions 1 Power cord 1 Audio cable 1 Control cord 1 Forced eject pin housed in a groove in the bottom panel 1 Warranty KUCXJ 1 NOTE Specifications and design are subject to possible modificat...

Page 153: ...CDJ 800 7 5 6 7 8 5 6 7 8 C D F A B E ...

Page 154: ...ent parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES 5 8 7 6 9 11 12 KUCXJ type only 4 3 2 ...

Page 155: ...e 2 5 Polyethylene Bag Z21 038 6 Pad B DHA1556 7 Pad C DHA1557 8 Pad D DHA1558 9 Sheet RHX1006 10 Push Rod DEX1008 11 Pad A DHA1555 12 Packing Case See Contrast table 2 NSP 13 Warranty Card See Contrast table 2 NSP 14 Label VRW1629 Mark No Description Part No Mark No Symbol and Description Part No KUCXJ WYXJ 1 AC Power Cord ADG7021 ADG1154 4 Operating Instructions KUCXJ DRB1333 Not used 4 Operatin...

Page 156: ... I D C G E B A Refer to 2 3 CONTROL PANEL SECTION Refer to 2 4 SLOT IN MECHANISM SECTION 32 37 32 33 33 33 11 10 13 12 15 16 15 15 15 18 17 16 16 16 14 33 33 19 19 35 35 20 21 22 33 33 33 26 33 33 27 28 33 33 29 32 33 33 32 31 30 36 33 25 32 33 33 33 24 33 23 33 6 5 2 1 7 8 9 4 3 WYXJ type only ...

Page 157: ...6 18 Lead Card 16P DDD1221 19 Insulator Assy DXA1945 20 25P F F C 60V DDD1223 NSP 21 Silicon Rubber D5 L DEB1456 22 Bottom Cushion S4 DEC2506 23 Bottom Plate P DNH2531 24 Bottom Plate M DNH2546 25 Earth Plate DNH2532 NSP 26 Chassis See Contrast table 2 27 FU11 Fuse See Contrast table 2 28 Power Knob DAC2073 29 Heat Sink DNG1086 30 Trans Plate DNH2529 31 T21 Power Transformer See Contrast table 2 3...

Page 158: ... B F 1 H 2 J 4 K 5 I 3 45 46 46 46 46 46 46 46 46 40 49 41 42 48 43 39 44 47 46 46 46 46 46 49 49 31 30 29 28 27 26 49 46 36 34 32 35 35 35 37 38 46 31 23 46 25 46 1 1 1 1 1 1 1 1 1 Lubricaing oil ZLB PN397B 1 6 8 11 12 13 1 2 14 15 16 18 17 20 19 13 2 2 22 21 23 46 9 10 7 24 34 ...

Page 159: ...RELOOP Knob DAC2064 19 TEMPO Knob DAC2061 20 QUICK RETURN Knob DAC2070 21 CALL Knob DAC2062 22 VINYL Knob DAC2063 23 Earth Plate CU DBK1224 24 Slide Sheet 1C DAH1988 25 Vessel Sheet DEC2495 26 JOG B DNK4068 27 JOG Panel DAH2182 28 JOG Assy S DXX2521 29 JOG Plate DAH2052 30 JOG A DNK4067 31 Roller A Assy DXB1773 32 SW Ring DNK4070 33 34 SW Cushion HH48 DEC2523 35 SW Spring DBH1514 36 Sheet SW DSX10...

Page 160: ...7 15 16 27 3 26 30 26 30 29 12 9 22 13 33 21 To MAIN Assy Paint on side of axle Paint grease the inner surface of the wall Grease ZLB PN397B Grease ZLB PN397B Grease ZLB PN397B Grease ZLB PN397B Dyefree ZLX ME413A Dyefree ZLX ME413A Paint grease the inner surface of the wall Paint grease the inner surface of the wall 31 ...

Page 161: ...09 11 Yoke S4 DNH2528 12 Loading Lever DNK3406 13 Main Cam DNK3407 14 Disc Guide DNK3478 15 Clamp Arm DNK3576 16 Loading Base Assy S DEA1022 17 Eject Lever DNK3684 18 Lever AP DNK3835 19 Lever BP DNK3836 NSP 20 Worm Gear DNK3410 21 Loading Gear DNK3409 22 Drive Gear DNK3565 23 Clamper S4 DNK4072 NSP 24 DC Motor DXM1173 25 Vessel Cushion C DEC2457 26 Float Rubber S4 DEB1568 27 CD Mechanism DXA DA11...

Page 162: ...OO ADO TEI FEI A MAIN ASSY CD MECHANISM CN113 16P CN111 6P PICKUP ASSY SPINDLE MOTOR SLED MOTOR M LO LO V 7B LOADING MOTOR M M 4 7 9 14 1 4 11 14 3 CN122 25P CN56 19P CN53 25P CN51 11P CN22 11P CN11 T21 PT CN52 6P LOADING PHASE SW J91 6P CN54 2 1 24 1 1 2 1 2 3 1 3 25 6 4 2 1 11 9 11 9 7 2 8 V 11B 1 9 4 78 16MHz 28 61 5 IC113 BR24C64F EEPROM IC122 M51957BFP RESET IC G SLMB ASSY E REGB ASSY D SECB ...

Page 163: ...SSY H KSWB ASSY I JFLB ASSY K JOGB ASSY IC601 UPD16306B FL DRIVER V601 JOG FL SHEET SW CN501 19P CN110 ONLY DESIGNER USER CN502 6P CN1502 6P CN500 13P CN600 13P CN601 4P Slider VR CN1601 4P PANEL KEY PANEL KEY JOG ENCODER PANEL KEY CN503 11P CN602 3P CN1503 11P 16MHz 4MHz IC103 1 2 NJM4558MD 2 3 1 L DIGITAL OUT AUDIO OUT Serial data Serial data Latch clock ...

Page 164: ...DIAGRAM SLMB ASSY DWS1322 G TRNS ASSY DWR1364 C AC IN ASSY KUCXJ DWR1366 WYXJ DWR1363 B REGB ASSY DWR1362 CD MECHANISM DXA DA114 E MAIN ASSY DWG1563 A 1 2 A 2 2 A LOADING MOTOR ASSY S DXX2510 AKP7032 KUCXJ BKP1046 WYXJ AC POWER CORD KUCXJ ADG7021 WYXJ ADG1154 ...

Page 165: ...D F A B E SECB ASSY DWR1361 D KSWB ASSY DWS1321 H MFLB ASSY DWG1564 F SLDB ASSY DWS1323 J JOGB ASSY DWG1566 K JFLB ASSY DWG1565 I Note When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST ...

Page 166: ...CDJ 800 20 1 2 3 4 1 2 3 4 C D F A B E 3 3 MAIN ASSY 1 2 A 1 2 A 2 2 A 2 2 A 2 2 A 2 2 A 2 2 A 2 2 A 2 2 A 2 2 A 2 2 ONLY DESIGNER USER ONLY DESIGNER USER DSS1139 AD D AD AD AD AD AD D ...

Page 167: ...A 2 2 A 2 2 A 2 2 MAIN ASSY DWG1563 TO CD MECHANISM TO CD MECHANISM FOCUS SERVO SIGNAL ROUTE RF SIGNAL ROUTE F F T T T T F TRACKING SERVO SIGNAL ROUTE T F F T T T F F T T RF RF RF AD DIGITAL OUT SIGNAL ROUTE D AUDIO DATA SIGNAL ROUTE 6 8 2 7 4 5 1 3 AD ...

Page 168: ...CDJ 800 22 1 2 3 4 1 2 3 4 C D F A B E 3 4 MAIN ASSY 2 2 A 2 2 A 2 2 A 1 2 A 1 2 A 1 2 A 1 2 MAIN ASSY DWG1563 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND AD AD AD ...

Page 169: ... 5 6 7 8 5 6 7 8 C D F A B E A 2 2 CN53 A 1 2 A 1 2 A 1 2 A 1 2 A 1 2 A 1 2 A 1 2 D The power supply is shown with the marked box AD DIGITAL OUT SIGNAL ROUTE D AUDIO DATA SIGNAL ROUTE AUDIO SIGNAL ROUTE AD D D D ...

Page 170: ...C AC IN ASSY KUCXJ DWR1366 WYXJ DWR1363 B FU11 KUCXJ 1 6A 125V REK1077 WYXJ T800mA L250V REK1021 LIVE NEUTRAL AC POWER CORD KUCXJ ADG7021 WYXJ ADG1154 KUCXJ DTT1169 WYXJ DTT1168 NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATINGS ONLY CAUTION ...

Page 171: ...CDJ 800 25 5 6 7 8 5 6 7 8 C D F A B E D E CN122 CN501 A 2 2 SECB ASSY DWR1361 D REGB ASSY DWR1362 E F CN1901 G The power supply is shown with the marked box ...

Page 172: ...CDJ 800 26 1 2 3 4 1 2 3 4 C D F A B E 3 6 MFLB SLMB and KSWB ASSYS F MFLB ASSY DWG1564 F CN6001 I CN56 D MFLB ASSY Switches ...

Page 173: ... 7 8 5 6 7 8 C D F A B E F G H SLMB ASSY DWS1322 G KSWB ASSY DWS1321 H CN55 D CN1503 J The power supply is shown with the marked box KSWB ASSY Switches S1503 TRKB S1504 TRKF S1501 SCNB S1502 SCNF S1505 CUE S1506 PLAY ...

Page 174: ...CDJ 800 28 1 2 3 4 1 2 3 4 C D F A B E 3 7 JFLB SLDB and JOGB ASSYS I JFLB ASSY DWG1565 I CN500 F ...

Page 175: ...CDJ 800 29 5 6 7 8 5 6 7 8 C D F A B E I J K SLDB ASSY DWS1323 J JOGB ASSY DWG1566 K CN503 F The power supply is shown with the marked box SLDB ASSY Switches S1554 EJECT S1553 VINYL S1552 TEMPO S1551 MT ...

Page 176: ...SR Single jump reverse side only 4 5 4 5 6 IC118 14 pin TEO V 1V div H 0 5S div 6 IC110 12 pin SBOK V 5V div H 0 5S div IC113 1 pin T V 2V div H 0 5S div Mode Start up Mode 16MF 16 track Multi jump forward 4 5 4 5 7 8 IC118 14 pin TEO V 1V div H 0 2S div 7 IC119 33 pin SLV V 1V div H 0 2S div 8 IC114 1 pin HK V 1V div H 0 2S div IC113 1 pin T V 2V div H 0 2S div Mode FS F Track 1 to 16 search 1 2 ...

Page 177: ...5 0 66 2 6 67 2 6 68 5 69 0 5 70 0 71 0 5 72 0 5 73 5 74 5 75 5 76 5 77 0 78 0 79 0 80 0 5 81 0 5 82 0 5 83 0 5 84 0 5 85 0 5 86 0 5 87 0 5 88 0 5 89 0 5 90 0 5 91 0 3 3 92 0 5 93 0 94 0 5 95 0 5 96 0 5 97 0 5 98 0 5 99 0 5 100 0 5 IC117 XCA56367PV150 Pin No Voltage V 1 0 3 3 2 0 3 3 3 0 4 0 3 3 5 0 3 3 6 0 3 3 7 0 3 3 8 3 3 9 0 10 0 3 3 11 0 3 3 12 0 3 3 13 0 3 3 14 0 3 3 15 0 3 3 16 0 3 3 17 0 3...

Page 178: ...3 3 42 0 3 3 43 0 3 3 44 0 3 3 45 0 46 0 3 3 47 0 3 3 48 0 3 3 49 0 3 3 50 0 3 3 51 0 3 3 52 0 53 3 3 54 0 55 3 3 56 0 3 3 57 0 3 3 58 0 3 3 59 0 60 0 3 3 IC109 K4S281632C TC1H Pin No Voltage V 1 3 3 2 0 3 3 3 3 3 4 0 3 3 5 0 3 3 6 0 7 0 3 3 8 0 3 3 9 3 3 10 0 3 3 11 0 3 3 12 0 13 0 3 3 14 3 3 15 0 3 3 16 0 3 3 17 0 3 3 18 0 3 3 19 0 3 3 20 0 3 3 21 0 3 3 22 0 3 3 23 0 3 3 24 0 3 3 25 0 3 3 26 0 3...

Page 179: ... 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 5 37 0 5 38 0 5 39 0 40 31 41 5 42 5 43 0 5 44 0 45 0 5 46 0 47 0 48 0 49 0 50 31 51 0 31 52 0 31 53 0 31 54 0 31 55 0 31 56 0 31 57 0 31 58 0 31 59 0 31 60 0 31 Pin No Voltage V 61 0 31 62 0 31 63 0 31 64 0 31 65 0 31 66 0 31 67 0 31 68 0 31 69 0 31 70 0 31 71 0 31 72 0 31 73 0 31 74 0 75 0 76 0 77 0 78 0 79 31 80 0 81 0 82 0 31 83 0 31 84 0 31 85 0 31 86 0 3...

Page 180: ...CDJ 800 34 1 2 3 4 1 2 3 4 C D F A B E ...

Page 181: ...d on this PCB include all necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regula...

Page 182: ...24 C221 C231 IC119 R224 R220 R219 C218 C220 C229 C228 C226 R209 R206 R188 R174 C199 R166 C194 C193 C192 IC116 Q111 R152 C223 L109 CN113 C269 C268 C267 Q110 R250 R249 C259 C209 C208 C207 R185 R184 C201 C196 C188 C182 C183 R158 C177 C176 R153 R150 R149 R151 R148 R147 R146 IC107 L108 R145 C153 C150 C151 Q106 C260 R131 C230 R210 C258 C233 C240 R178 R176 C227 IC111 R187 IC115 R186 C205 C204 R173 C283 R...

Page 183: ...21 V 5D 20 V 3R3 19 JOG0 18 JOG1 17 TCH 16 CONT1 15 XDOSW 14 CONT2 13 RMIN 12 JSDO 11 XSRST 10 TSDO 9 SENBL 8 JSDI 7 GND 6 TSDI 5 S0CK 4 LPS1 3 LPS2 CN122 1 LO 2 LO 6 1 6 CDINSIDE 5 GNDD 4 SL 3 SL 2 SP 1 SP CN111 CN110 CN123 16 VC 15 CD 5 14 E 12 A 13 D 11 B 10 C 9 F 8 GND 7 LD 6 VR 5 PD 4 F 3 T 2 T 1 F CN113 DNP2035 A To Mechanism To Mechanism CN122 CN111 CN113 ...

Page 184: ...D LINKS PRIMARY BRN BLU 2 J11 TRNS 220 240V 100 110V RISK OF FIRE REPLACE _A_V PRIMARY For Power Transformer DWR1359 DWR1363 DWR1365 T mAL V A V FU101 KUC J WY NK 3 DWR1366 1 DWR1364 DWR1360 RL 1 FUSE MARKED MFD BY LITTELFUSE INC POWER SW ON LIVE LIVE J2 49103 5 49103 5 491005 491005 L11 H11 H12 T21 CN11 CN22 IC24 IC21 C13 IC25 AN11 C12 IC23 IC22 C11 S12 S11 W64 W30 W41 W63 W29 W44 W42 W19 W28 W31...

Page 185: ...TTELFUSE INC COMME INDIQUE 2 NEUTRAL 1 LIVE MANUAL SOLDER 2 220 240V 1 110 120V 3 NEUTRAL TRNS MANUAL SOLDER IC22 MANUAL SOLDER LIVE NEUTRAL ACIN IC21 VOLTAGE SELECTOR 8 GND 1 FLAC1 7 GNDF 2 FLAC2 PRIMARY PRIMARY 4 FLAC4 6 GND 5 VLOD 10 GND 11 V 7B 9 V 11B R74 D24 D23 D22 D21 C29 C27 C25 C23 C21 D27 D25 D28 D26 C31 C30 C24 C22 C28 C26 DNP2036 B DNP2036 B CN51 To GNDF AC IN D IC25 IC21 IC22 IC23 IC...

Page 186: ...3R3 491 500 491 200 REMPLACER LE IC LINKS 1 V 7 2 V 11B 3 GND 4 GND 5 V 5D V 7B FLAC4 COMME INDIQUE ATTENTION FLAC3 LINKS DWR1361 3 FLAC3 2 FLAC2 4 FLAC4 6 GND 5 VLOD 7 GNDF 8 GND 11 V 7B 10 GND 9 V 11B Q52 W56 Q54 R76 W65 W37 W72 52 Q53 IC59 CN54 CN56 W55 C61 C70 C69 C68 C67 IC56 W14 W13 CN51 C55 CN55 W53 W67 C59 C62 L53 S51 R66 JA51 C65 C64 CN53 C54 C52 C51 CN52 C53 IC57 KN51 W66 C57 W70 W32 L57...

Page 187: ...C4 12 FLAC2 1 FLAC4 2 FLAC3 V 7A 4 JOG1 GNDD MANUAL SOLDER 2 GND SOLDER 4 GND E 25 LO Q53 Q55 Q54 15 SENBL GND 3 LPS2 5 V 5D E E 16 TSDI GNDD 1 LO 11 V 7B 3 V 5D 4 V 11B 1 V 7B 2 GNDD 6 GNDD 1 5 V 7 4 FLAC4 6 GND 5 VLOD 2 FLAC2 8 GND 7 GNDF 9 V 11B 1 FLAC1 3 FLAC3 10 GND 1 6 1 DWS1322 SLMB 1 3 SLOTSW SLOTSW 1 3 LPS2 2 GNDD 1 LPS1 J91 CN1901 S1902 S1901 IC92 5 V 7 1 V 7B REGB DWR1362 4 V 11B 2 GND ...

Page 188: ...ND GND V 5 BLK0 LAT0 SCLK2 S504 S506 S505 S507 CN502 V501 D509 D507 D505 D508 D506 C502 CN500 W538 D510 D511 D512 D513 D514 S510 S511 S509 S508 S512 C503 C506 Q502 C510 Q501 CN501 W537 W552 W553 W502 W504 W513 W529 W554 W505 W508 W510 W523 W550 W525 W528 W530 W526 W5 IC510 W503 W524 W507 W527 W548 W540 W509 W506 W512 W539 W511 W514 W551 W549 6 1 53 49 46 13 1 19 1 1 6 DWS1321 KSWB S1501 S1502 S150...

Page 189: ...ED GNDA KD0 SENBL S1CK TSDI TSDO XSRST BLK0 LAT0 SCLK2 SOUT SDO2 X501 S503 S501 S502 C504 D515 CN503 C509 W520 W531 W536 W529 W528 W530 W526 W541 W546 W558 W556 W557 W543 W561 W515 W516 W533 W532 W535 W519 W555 W527 W540 W521 W534 W518 W542 W547 W560 W559 W514 W562 W544 W517 W563 W545 10 20 5 1 11 1 PLAY CUE S1505 S1506 D1501 D1503 D1502 D1504 W522 DNP2036 B DNP2036 B CN1503 G CN503 ...

Page 190: ...SS GND SCLK21 DWG156 MFLB 1 0 0 8 1 8 0 5 1 5 0 3 1 3 0 1 8 0 5 1 5 0 3 1 3 0 1 8 1 1 0 0 PLAY CUE D1504 D1503 D1501 D1502 S1505 S1506 I C 5 0 1 R541 R527 R526 R524 R525 C519 R504 C513 C514 C515 R548 R547 C520 C531 C542 R515 R520 R523 R522 R521 R501 C543 IC503 R540 R539 C516 C541 R531 C530 R538 R537 R536 R544 R545 R546 C521 C523 C522 C547 R551 C545 R550 C526 C525 I C 5 0 2 C524 R594 C544 R597 R502...

Page 191: ... GND GND V 5 BLK0 LAT0 SCLK2 SOUT SDO2 VLDM D509 D510 D514 D513 D512 D511 S508 S509 S511 S510 S512 S505 S506 S504 S507 D505 D506 D507 D508 Q501 C502 C503 C510 DWG1564 5 1 5 0 1 6 DWS1321 GNDA KD4 V 7B PLAYL GLED CUEL CN1502 KSWB S1502 S1501 S1504 S1503 R530 R529 R528 C532 C542 R509 R507 R505 R510 R508 R506 C543 R596 R512 R511 R517 R516 R513 R518 R514 R519 R534 R533 R532 R535 C534 D502 R556 R555 D5...

Page 192: ...CT SIDE TOP V 5 GND GND TCH1 E DWG1565 JFLB DC FC Production code FL V 5 C603 C604 CN602 CN601 VR1551 W624 C601 C602 C607 Q608 W604 W621 W625 W633 W628 W644 W635 W620 W626 W641 W629 W637 W638 W627 W646 W631 W608 W639 W630 W640 W636 W643 W645 W623 W622 W632 V601 W642 CN600 W619 W634 D1 S1551 D1553 4 2 1 75 34 46 37 77 44 4 6 13 1 DNP2037 B CN500 To Sheet SW F SLDB ASSY J CN602 CN601 CN600 ...

Page 193: ...LED ADIN ADCT GNDAD GNDF GNDF GNDF 4 DWG1566 11 1 JOGB 1 10 100 W604 CN1601 D1601 S1554 C1551 W607 W610 W609 W613 VR1552 D1559 CN1503 W617 W618 W615 W611 W614 W616 W612 W606 W605 S1553 D1551 S1552 D1552 S1551 D1553 4 2 1 6 3 1 2 1 3 11 1 DNP2037 B DNP2037 B CN503 F JOGB ASSY K CN1601 CN1503 ...

Page 194: ... VLDJ GND GND GND GND GND GND GND VLDJ VLDJ VLDJ GND VLDJ E C601 Q608 C604 C607 C602 CN601 JFLB DWG1565 VR1552 D1553 S1551 D1552 S1552 S1553 D1551 S1554 8 0 5 1 5 0 3 1 3 0 1 8 1 1 0 0 1 10 100 C613 C611 R601 R612 R611 R615 R613 R614 R616 R603 R604 R605 R606 R607 C609 I C 6 0 1 C612 D601 C615 IC602 C614 C610 R608 R617 R602 D602 R609 R610 R621 R620 R618 R619 Q607 Q606 Q605 Q604 Q603 Q602 Q601 C616 ...

Page 195: ...POSITION 65 DEFECTS OR OTHER REPRODUCTIVE HARM TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN WARNING DWS1323 SLDB VR1551 C1601 R1603 R1601 C1602 R1602 R1553 R1552 R1557 C1558 D1556 C1555 R1560 C1557 R1562 D1557 C1553 C1552 D1554 D1555 DNP2037 B DNP2037 B JOGB ASSY K CN1601 ...

Page 196: ...957BFP IC111 IC114 IC116 NJM2100M IC107 NJM2374AM IC123 NJM2870F05 IC124 NJM2870F18 IC115 NJM2903M IC103 NJM4558MD IC112 PD3442B8 IC102 PDC101A IC104 PE8001A IC118 TA2153FN IC120 TC74VHC257FT IC125 TC7S04FU IC108 TC7WU04FU IC110 TC9495F P IC117 XCA56367PV150 Q110 2SA1036K Q108 2SC2412K Q104 Q107 2SD2114K Q102 DTA124EUA Q111 DTC114TK Q103 DTC124EUA D1204 D1205 1SS355 D1206 EC10QS04 D1207 HZU2 0B CO...

Page 197: ...CW D512 D513 D514 SLI 343YCW D515 TLGE68TG D503 UDZS13B D504 UDZS18B D501 UDZS6 8B COILS AND FILTERS X501 CERAMIC RES 4MHz DSS1131 SWITCHES AND RELAYS Mark No Description Part No S501 S502 S503 S504 ASG7013 S505 S506 S507 S508 DSG1063 S509 S510 S511 S512 DSG1063 CAPACITORS C536 C537 CCSRCH102J50 C542 CCSRCH151J50 C531 C543 C544 C545 CCSRCH271J50 C506 C510 CEJQ100M50 C502 C504 CEJQ470M16 C503 CEJQ1...

Page 198: ...RESISTORS Other Resistors RS1 16S J OTHERS J2 CONNECTOR ASSY DKP3621 CN22 11P CONNECTOR S11B XH A 1 PCB BINDER VEF1040 B AC IN ASSY for KUCXJ type Mark No Description Part No COILS AND FILTERS L11 VTL 004 SWITCHES AND RELAYS S11 DSA1029 CAPACITORS C12 C13 Film capa ACE7027 C11 10000P AC250V ACG7033 OTHERS AN11 POWER SOCKET AKP7032 H11 H12 FUSE CLIP AKR1004 CN11 2P VH CONNECTOR B2P3 VH B AC IN ASSY...

Page 199: ...S D1601 GP1A038RBK CAPACITORS C1601 C1602 CKSRYB103K50 RESISTORS Other Resistors RS1 16S J OTHERS CN1601 KR CONNECTOR B4B PH K S J SLDB ASSY SEMICONDUCTORS DD1554 DD1555 D1556 D1557 1SS355 D1551 E1L4E 7B1A D1553 SLI 343URCW D1552 SLI 343YCW SWITCHES AND RELAYS S1551 S1552 S1553 S1554 ASG7013 CAPACITORS C1557 CCSRCH101J50 C1556 CCSRCH102J50 C1551 CEJQ100M50 C1552 C1553 CKSRYB102K50 C1558 C1559 C156...

Page 200: ...CDJ 800 54 1 2 3 4 1 2 3 4 C D F A B E 6 ADJUSTMENT There is no information to be shown in this chapter ...

Page 201: ...nd indication normally Further display lights while pressing the button Button Display LED QUICK RETURN Light LED of QUICK RETURN AUTO BEAT 1 2 4 8 Light LED of each beat REVERSE Light LED of REVERSE CUE Light LED of CUE PLAY PAUSE Light LED of PLAY PAUSE LOOP IN Light LED of LOOP IN LOOP OUT Light LED of LOOP OUT JOG MODE Light LED of VINYL TEMPO RANGE Light LED of TEMPO RANGE MASTER TEMPO Light ...

Page 202: ... TR No 2 6 TIME Pickup Up Down 7 TIME Specification method of addressing modes in the search There are three ways of search methods of time search track search and block search in this unit It is necessary to specify each mode when performs each search After specified the mode once mode is maintained till modifies it next Time search A Time mode set Set absolute time minute second in the address m...

Page 203: ...ic adjustment processing and tracking servo ON when pressing 2 and TIME buttons in order Also during tracking servo ON turn the tracking servo OFF when pressing 2 and TIME buttons in order Tracking OFF During tracking servo ON turn the tracking servo OFF when pressing 3 and TIME buttons in order Slide FWD During tracking servo ON turn the tracking servo OFF and move the slider in the FWD direction...

Page 204: ... version First edition is as 10 Symptom of the microcomputer software version of the player section In the normal use three figures of numbers are displayed at the tempo display section that continues pressing the RELOOP button for 10 seconds This shows a version First edition is as 1 00 5 Error display list When normal operation is not completed in normal use indicate the following error code in ...

Page 205: ...power on Stop Pause Play Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Invalidity Search Switch the Normal Test mode Invalidity Eject Audio playback REJECT PAUSE PLAY STILL STEP MULTI SPEED SCAN FUNC CLEAR AUDIO SPEED OPEN 7 8 9 4 5 6 VIDEO STOP M START 1 2 3 DISPLAY STILL C MODE 0 CR SEARCH FRAME TIME CHAPTER A B C ...

Page 206: ...ick Begin to waver among the tri value of 0 2 1 4 2V of IC110 pin 55 Base voltage of Q110 becomes 3 3V LD ON Focus sweep and focus on When a check fails three times go to the CD RW mode When a check fails three times display the error E 8301 Gain of RF amplifier ups and the focus sweeps it Focus OK check CLV servo ON Wait for 300msec Tracking balance adjustment T open Address lead permission Searc...

Page 207: ... flexible cable from the side of the pickup Assy Measure the resistance value between the feet T T of the posts It must be within the above mentioned value GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP R245 R243 R242 R207 R205 C224 R206 Q111 C223 L109 CN113 C269 C268 C267 Q110 R250 R249 C209 C208 R185 R184 C188 C182 C183 R158 L108 C260 R252 R247 51 80 16 15 2 1 15 CD 5 14 E not contact side 80 FLGA F...

Page 208: ... the Mechanism Assy short circuit a LD Short land 5 before disconnecting a flexible cable from the connector 6 Remove the CD Mechanism When installing the Mechanism Assy release the short circuit of LD Short land 5 after connecting the flexible cable to the connector For LD fracture prevention 3 Remove two screws 4 Disconnect two flexible cables and a connector 5 Remove the MAIN Assy MAIN Assy 1 C...

Page 209: ...n 3 1 Release a Cord Clamper 2 Disconnect a flexible cable 3 Remove six screws 4 Unhook three hooks 5 Remove the JOG B and JOG A 6 Remove three screws to remove the SW Ring Caution Be careful not to lose the SW spring JOG Section 4 JOG A Control Panel Section 1 1 1 3 3 3 4 4 4 5 3 6 6 6 3 3 1 1 Bottom View Bottom View Rear View JOG B SW Ring 2 3 CN56 4 CN500 2 1 ...

Page 210: ...es all the sides including the point of contact fully and put it No good air getting into it When the air got into it remove it and replace the new one Do not recycle it 5 Put the SW Cushion HH48 on direction arrow part 12 places of the Sheet SW 6 When inserting a cable in connector release a lock by all means and connector locks after inserting it SW Ring Roller A Assy Roller A Assy 9 Roller A As...

Page 211: ...IC The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams List of IC PD3442B8 PD101A NJM2374AM NJM2870F05 7 PD3442B8 MAIN ASSY IC112 SYSTEM CONTROL Microcomputer Pin Assignment Top view ...

Page 212: ...0 S O P S D o t l a n i m r e t t u p t u o l a i r e s e h T 3 1 O D 1 S O r e l l o r t n o c a s e d i s e b t u p t u o l a i r e s A 4 1 I D 0 S I P S D m o r f t u p n i l a i r e s e h T 5 1 1 D 1 S I r e l l o r t n o c a s e d i s e b t u p n i l a i r e s A 6 1 K C 0 S O P S D o t k c o l c l a i r e s e h T 7 1 K C 1 S O r e l l o r t n o c a s e d i s e b k c o l c l a i r e s A 8 1 L ...

Page 213: ...a n g i s e l b a n e p i h c F 5 9 4 9 C T 9 5 K C U B O l a n g i s k c o l c F I r e t u p m o c o r c i m F 5 9 4 9 C T 0 6 s s V D N G l a t i g i D 1 6 M 5 2 O P S D d n a A G P F o t z H M 5 2 t u p t u o k c o l C 2 6 Y B T S X I e d o m n o i t p m u s n o c r e w o p w o L 3 6 T S R X I t e s e r d r a H 4 6 I M N I n o i t p u r r e t n i e v i s l u p m o C 5 6 s s V D N G l a t i g i ...

Page 214: ... p a r g a r a p g n i d e c e r p P S D a l o r o t o M 0 9 K C Q D I e c a f r e t n I h p a r g a r a p g n i d e c e r p P S D a l o r o t o M 1 9 2 1 E T U M I l o r t n o c e t u m C I r e v i r D 2 9 s s V D N G 3 9 A 0 G O J I A 0 t u p n i e s l u p G O J 4 9 A 1 G O J I A 1 t u p n i e s l u p G O J 5 9 E T U M D X O E T U M t u p t u o T U O a t a D 6 9 N I D L O e u l a v a t a d r e d...

Page 215: ...r o f V 3 3 y l p p u s r e w o P 7 1 GND O I r o f D N G 8 1 T S E T _ T N U O C I n i p t s e t t n u o C 9 1 5 1 D H O I s u b a t a D P S D 0 2 4 1 D H O I s u b a t a D P S D 1 2 3 1 D H O I s u b a t a D P S D 2 2 N I 1 S I l a n i m r e t T S E T L L P 3 2 2 1 D H O I s u b a t a D P S D 4 2 e r o c D D V e r o c r o f V 3 3 y l p p u s r e w o P 5 2 GND e r o c r o f D N G 6 2 1 1 D H O I ...

Page 216: ...t s e t i r w P S D 9 5 GND E R O C r o f D N G 0 6 M 5 2 _ 0 O z H M 5 2 t u p t u o k c o l C 1 6 GND O I r o f D N G 2 6 GND I D D N G 3 6 P G D _ O O t u p t u o e t r e v n o c v 3 5 4 6 F P I S _ O O t u p t u o e t r e v n o c v 3 5 5 6 K C B S _ O O t u p t u o e t r e v n o c v 3 5 6 6 K C R L S _ O O t u p t u o e t r e v n o c v 3 5 7 6 A T A D S _ O O t u p t u o e t r e v n o c v 3 5 ...

Page 217: ... _ I I t u p n i g n i h c t i w S v 3 5 7 9 e r o c D D V E R O C r o f V 3 3 y l p p u s r e w o P 8 9 GND E R O C r o f D N G 9 9 I D I S _ O O I s u b a t a D M A R D S 0 0 1 0 Q D O I s u b a t a D M A R D S 1 0 1 1 Q D O I s u b a t a D M A R D S 2 0 1 2 Q D O I s u b a t a D M A R D S 3 0 1 3 Q D O I s u b a t a D M A R D S 4 0 1 C N C N 5 0 1 T S E T N A C S I l a n i m r e t t s e T 6 0 1...

Page 218: ...k c o l C M A R D S 1 3 1 1 1 A O s u b s s e r d d A e c a f r e t n i M A R D S 2 3 1 9 A O s u b s s e r d d A e c a f r e t n i M A R D S 3 3 1 8 A O s u b s s e r d d A e c a f r e t n i M A R D S 4 3 1 7 A O s u b s s e r d d A e c a f r e t n i M A R D S 5 3 1 GND O I r o f GND 6 3 1 6 A O s u b s s e r d d A e c a f r e t n i M A R D S 7 3 1 5 A O s u b s s e r d d A e c a f r e t n i M A ...

Page 219: ...CDJ 800 73 5 6 7 8 5 6 7 8 C D F A B E 1 Cs 2 Es 3 Cr 4 GND 5 IN 6 V 7 Sl 8 Cp 1 2 3 4 8 7 6 5 7 NJM2374AM MAIN ASSY IC107 DC DC CONVERTER Block Diagram Pin Arrangement ...

Page 220: ...CDJ 800 74 1 2 3 4 1 2 3 4 C D F A B E 1 2 3 6 5 PIN FUNCTION 1 CONTROL 2 GND 3 NOISE BYPASS 4 Vout 5 Vin 7 NJM2870F05 MAIN ASSY IC123 5V Regulator Block Diagram Pin Configuration ...

Page 221: ...CDJ 800 75 5 6 7 8 5 6 7 8 C D F A B E 7 2 2 DISPLAY DEL1048 MFLB ASSY V501 FL Indicator Tube Grid Assignment Pin Connection Anode Connection ...

Page 222: ...second or longer to toggle between AUTO CUE on and off AUTO CUE on off status is stored in memory and persists even when the power is turned off 2 DIGITAL OUT MODE switch DJ NORMAL This switch is located on the unit s rear panel When set to DJ the DIGITAL OUT connector outputs audi odata alone When set to NORMAL digital data including sub codes is output but the unit s DJ functions are not support...

Page 223: ... full stop when the JOG MODE is set to VINYL and the Jog dial surface is pressed and also the acceleration speed from full stop to play when the user s finger is removed from the surface of the Jog dial VINYL mode when the surface of the Jog dial is pressed during playback playback stops and if the dial is rotated music is output according to the speed the dial is turned The JOG MODE is stored in ...

Page 224: ...cale mode shows elapsed time by lit seg ments from the left The 1 track full scale mode shows remaining time by unlit segments from the left When the remaining time is 30 seconds or less the display flashes gently and the flashing becomes faster when there is 15 seconds or less left 61 BPM counter Indicates BPM for the current track The BPM counter may sometimes not be able to measure the BPM of a...

Page 225: ...3 Alexandra Road 04 01 Singapore 159936 PIONEER CORPORATION 2006 RRV3479 T ZZS AUG 2006 Printed in Japan COMPACT DISC PLAYER CDJ 800MK2 Model No Order No Remarks CDJ 800MK2 KUCXJ RRV3364 This service manual should be used together with the following manual s THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Remarks CDJ 800MK2 NKXJ AC 220 V For SPECIFICATION...

Page 226: ...ER 5 mW WAVELENGTH 780 785 nm WARNING The AEL accessible emission level of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1 A specially instructed person should servicing operation of the apparatus 1 Laser Interlock Mechanism The position of the switch S1901 for detecting loading completion is detected by the syste...

Page 227: ...re 3 effective digits such as in high precision metal film resistors 5 62k Ω 562 101 5621 RN1 4PC 5 6 2 1 F CONTRAST TABLE Ref Part No No Mark Symbol and Description CDJ 800MK2 CDJ 800MK2 Remarks KUCXJ NKXJ PCB ASSEMBLIES NSP Mother Assy DWM2232 DWM2276 P11 1 MAIN Assy DWG1622 DWG1645 NSP DISP Assy DWM2234 DWM2289 P11 2 AC IN Assy DWR1430 DWR1429 P13 1 DFLB Assy DWG1623 DWG1646 PACKING SECTION P9 ...

Page 228: ...are constructed the same except for the following AC IN ASSY F E DWR1429 and DWR1430 are constructed the same except for the following Mark Symbol and Description Part No Remarks DWR1430 DWR1429 AC Inlet 1P XKP3042 XKP3041 DFLB ASSY F G DWG1646 and DWG1623 are constructed the same except for the following Mark Symbol and Description Part No Remarks DWG1623 DWG1646 R573 R574 R575 RS1 16S561J RS1 16...

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