Pioneer G-5, Product Update Manual

Page 1: ...Product Update Guide 5th Generation Plasma Models G 5 Technical Training Department 1925 E Dominguez Street Long Beach CA 90810 ...

Page 2: ......

Page 3: ...witch 27 Digital Tuner Board Block 28 Power Supply 29 30 AV Block 31 Main Board Block 32 33 Disassembly 34 35 Plasma Panel Section 37 50 Overall Block 38 39 Panel IF Block 40 41 Digital Video Block 42 43 X Drive Block 44 Y Drive Block 45 Power On Sequence 46 Disassembly 47 50 LED Trouble Shooting 51 59 Factory Service Modes 60 87 ...

Page 4: ...ed as a servicing aid and is not intended to replace the service manual The student should have the appropriate service manual on hand when when using this guide Data in the service manual for this unit contains specific information on safety parts and adjustments Safety information Important safety data for this Pioneer model is contained in the service manual Before returning the unit to the cus...

Page 5: ... Systems MR PRO R05U ELITE PRO 1410HD Made by NPD PRO 1010HD base model PDP 504CMX Monitors PDP 5045HD PRO 810HD base model PDP 434CMX Systems Panel PDP 434P PDP 504P PDP 4345HD MR PDP R05U PDP 5004 5014 Regular Line PDP 4304 4314 PDP 5004 5014 base model PDP 504CMX Monitors PDP 4304 4314 base model PDP 434CMX 5 ...

Page 6: ...Pioneer Plasma All the great technologies of the previous models Pure Drive ACE II 3 3 Pull Down Deep Encased Cell Structure Pure Color Filter Now including Digital Cable Tuner PDP 5045HD PDP 4345HD 6 ...

Page 7: ...able Tuner Digital Cable Tuner Passport EPG banner only Regular line POD slot Point Of Deployment Host Interface Card Seamless operation between digital and analog tuners DTV closed captioning Simple Banner Extended Banner 7 ...

Page 8: ...CR with Cable CARD Specifications 16 x 9 Wide screen Aspect Ratio WXGA 1280 x 768p Resolution 1 000 cd m2 Brightness Integrated ATSC Tuner Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Advanced Pure Cinema with 3 3 Pull down Vertical or Horizontal Mount Media Receiver Advanced PIP Capability Dual HDMI Inputs Energy Star Certified 2 Way Speakers with Frame...

Page 9: ...DCR with Cable CARD Specifications 16 x 9 Wide screen Aspect Ratio XGA 1024 x 768p Resolution 1 100 cd m2 Brightness Integrated ATSC Tuner Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Advanced Pure Cinema with 3 3 Pull down Vertical or Horizontal Mount Media Receiver Advanced PIP Capability Dual HDMI Inputs Energy Star Certified 2 Way Speakers with Frame...

Page 10: ...50 43 E ELIT LITE E Monitors Pure Drive ACE II 3 3 Pull Down Pure Color Filter II Dual HDMI inputs 2nd Generation ISF New Cosmetics PRO 1010HD PRO 810 HD 10 ...

Page 11: ... 2k SW hides in the back side 2 2k SW hides in the back side S Audio Audio G B R HD VD Analog RGB or Component BNC Composite In Out BNC S Audio Audio HDMI HDMI D sub Switch Input 4 Input 3 Input 2 Input 1 BNC Terminal BNC Terminal Switchable HDMI HDMI D sub 15 RGB HV Component Composite S Terminal 11 ...

Page 12: ...s Pioneer Exclusive Chipset Specifications 16 x 9 Wide screen Aspect Ratio WXGA 1280 x 768p Resolution 1 000 cd m2 Brightness Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Elite Color Management ISF C3 Certified Black Stripe Coating Advanced Pure Cinema with 3 3 Pull down Advanced PIP Capability Pure Color Filter II Dual HDMI Inputs Energy Star Certified ...

Page 13: ...s Pioneer Exclusive Chipset Specifications 16 x 9 Wide screen Aspect Ratio XGA 1024 x 768p Resolution 1 100 cd m2 Brightness Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Elite Color Management ISF C3 Certified Black Stripe Coating Advanced Pure Cinema with 3 3 Pull down Advanced PIP Capability Pure Color Filter II Dual HDMI Inputs Energy Star Certified N...

Page 14: ...asma TV Everything that is in the current model PLUS Digital Cable Tuner w expanded Passport EPG 2nd Generation ISF Mode New 1st Surface Pure Color Filter Improved Pure Drive New Speaker System PRO 1120HD PRO 920HD 14 ...

Page 15: ...in Cable Tuner Unidirectional Digital Cable Tuner Passport EPG grid banner POD slot Host Interface Seamless operation between digital and analog tuners DTV closed captioning Extended Banner Simple Banner EPG Grid ELITE only 15 ...

Page 16: ... construction Reduces ambient light reflection Video image does not reflect back into the panel from the filter 20 improvement in contrast ratio in bright environments Conventional Panel Structure Single Layer Panel Glass Video Image video image Light reflection Light Reflection Glass Glass 16 ...

Page 17: ...n with the driving driving circuitry circuitry Most Broadcast Video Most Broadcast Video Signals are at this level Signals are at this level Color Color Expansion Expansion Conventional Conventional Driving Driving Emission Strength Emission Strength Average Luminance Level of Video Signal Average Luminance Level of Video Signal 17 ...

Page 18: ...New Speaker Design 18 ...

Page 19: ...ructure Black Stripe Coating Energy Star Certified Specifications 16 x 9 Wide screen Aspect Ratio WXGA 1280 x 768p Resolution 1 100 cd m2 Brightness Integrated ATSC Tuner Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Elite Color Management ISF C3 Certified Passport EPG Advanced Pure Cinema with 3 3 Pull down Vertical or Horizontal Mount Media Receiver Adv...

Page 20: ...ructure Black Stripe Coating Energy Star Certified Specifications 16 x 9 Wide screen Aspect Ratio XGA 1024 x 768p Resolution 1 100 cd m2 Brightness Integrated ATSC Tuner Pure Drive Image Processing Deep Encased Cell Structure ACE II for over 1 billion colors Elite Color Management ISF C3 Certified Passport EPG Advanced Pure Cinema with 3 3 Pull down Vertical or Horizontal Mount Media Receiver Adva...

Page 21: ... information can now be input and shown on screen Built for bragging rights and to show who or what store did the calibration This information must be added in order to finalize an ISF calibration Added adjustments in ISF calibration list 21 ...

Page 22: ...22 ...

Page 23: ...Media Receiver Section Main PCB Power Supply AV Board Digital Tuner Module PDP R05U or PRO R05U 23 ...

Page 24: ...ion PLL full synchronous detection PLL digital synthesizer system VHF UHF VHF 2 13ch UHF 14 69ch CATV ANTENNA CABLE A IN 1 135ch Cable 1 125ch BTSC system ANTENNA CABLE A IN 75Ω UNBAL F Type for DTV VHF UHF CATV in ANTENNA B 75Ω UNBAL F Type for VHF UHF CATV in Loop out i LINK TS S400 2 INPUT 1 COMPONENT VIDEO in S VIDEO in VIDEO in AUDIO in HDMI in INPUT 2 S VIDEO in VIDEO in AUDIO in INPUT 3 COM...

Page 25: ... PB CR PR 1 2 3 4 5 Pull this section to open the door 1 POWER button 2 POWER ON indicator 3 STANDBY indicator 4 REC TIMER indicator 5 DATA ACQUISITION indicator 6 INPUT 4 terminals COMPONENT VIDEO Y CB PB CR PR 7 INPUT 4 terminal S VIDEO 8 INPUT 4 terminal VIDEO 9 INPUT 4 terminals A UDIO 10 PC INPUT terminal A UDIO 11 PC INPUT terminal ANAL OG RGB 6 7 8 9 10 11 25 ...

Page 26: ...O 19 MONITOR OUT terminals AUDIO 20 INPUT 1 terminal VIDEO 21 INPUT 1 terminal S VIDEO 22 INPUT 3 terminals A UDIO 23 INPUT 3 terminals COMPONENT VIDEO Y CB PB CR PR 24 HDMI terminals INPUT1 INPUT3 25 SYSTEM CABLE terminal WHITE 26 SYSTEM CABLE terminal BLACK MONITOR OUT INPUT 1 INPUT 2 VCR CONTROL INPUT 3 ANTENNA B CONTROL I N OUT S VIDEO S VIDEO VIDEO VIDEO R AUDIO L R AUDIO L COMPONENT VIDEO Y ...

Page 27: ...rotection system for copyright protection This unit is also provided with a detection switch TRAP switch that will prohibit the unit from being turned on again The TRAP switch is disabled while the unit is turned off When performing internal diagnosis fix the switch to the OFF position using adhesive tape before turning on the unit After servicing be sure to remove the adhesive tape TRAP switch 27...

Page 28: ...sor Transport LOGIC CIRCUIT CIMAX PODVCC VPP POD VCC CIRCUIT PC CARD SOCKET Cable CARD IF 24 576MHz TSB43CA42GGW Mercury IEEE1394 TS INPUT TS OUTPUT TS OUTPUT Video SDRAM 8M 16 x4 64MB 64bit bus Flash ROM 8M 16 16MB Bus Bridge Gate Array PCIBus CS0 EBI Bus 25 175 MHz BCM7021 Processor Transport Decoder Audio MPEG Dolby Decoder HD SD MPEG Scaler Graphics DAC Audio Encoder Video LOUT ROUT CVBS LUMA ...

Page 29: ...d IC1 LPF and around LPF SINC separation and around it MIX SW and around MIX SW Video Filter for IC1 discrete DDC Buffer discrete LED and around LED 232C Driver and around it SR Interface discrete AV_BOARD R8508 MAIN_BOARD PS_MOD DT_MOD LED_ASSY SR_ASSY FAN_MOD MDR_ASSY Communication BUFF between PANEL PANEL side LED and around it REM KEY and around it Always current carrying part Current carrying...

Page 30: ...0 Analog Video Out REG 9V REG 9V REG 9V REG 5V QPSK TUNER SPDIF 1394 REG 1 5V REG 2 5V POD_Vpp DD 3 3V REG 5 3 3 BCM7021 SDRAM Digital Video POD_Vcc BCM7115 EEP 6 5VD 5VD 1 8VD Bus Bridge FLASH DDR 3 3V2 Analog Audio Out CIMAX LOGIC 3 3VD 2 5VD DD 1 2V 3DY C VDEC AUDIO CLK AUDIO A D ...

Page 31: ...D_TXT_MAIN MAINC_PR AUDIO_L DSUB_DET SUBC_Y 33 34 35 27 25 28 30 33 38 48 50 VOUT COUT YOUT R_DA_MAIN G_DA_MAIN B_DA_MAIN MAINC_Y MAINC_PB SUBC_PB B_TXT_MAIN V2_Y C V V3_Y C V 19 SUB_C PN2 MAIN_Y MAIN_C 29 AIR_V 31 32 30 AUDIO_R AIR_V2 10 AIR_R L 47 44 41 7 PC_V V2_R L 42 40 38 35 33 32 9 11 SUBC_PR 30 21 G_TXT_MAIN SUB_Y WE_TXT 49 47 39 37 31 30 23 PCA_H PCA_V 29 41 43 45 46 44 13 16 18 SUBC_Y PB...

Page 32: ..._1 0 3 HDMI_L RCH AUDIO_L R HD VD_MAIN HD VD_SUB SDA SCL_HDMI TXT Y C SEP CHROMA DEC MAIN IC6107 PD0278A SEL IC6951 PD6435A HDMI2 Rx IC6881 SII9993CTG100 LPF MAIN IC6401 SM5301BS LPF SUB IC6601 SM5301BS 16M SDRAM IC6106 HV57161610DTC 8 HDMI1 Rx IC6801 SII9993CTG100 MIX SW MAIN IC6406 M1389XFBE AD MAIN IC6402 AD80058 K SY NC SEP MAIN IC6404 BA707BAF 5 3 3V CONV IC6405 TC74VHC126FT SYNC SEP SUB IC66...

Page 33: ...002 HY57V64322OCT 7 LOGIC IC7403 TC74VHC574FT LOGIC IC7404 TC74VCX08FT BUFFER IC7003 TC74LCX125FT X7001 ASS1174 85MHz RST_HDCP RESETX2 RESETX2 SDA SCL_HDCP EEPRST SCL SDA_MA SCL SDA_HDCP SCL SDA_AV SCL SDA_EP2 SCL SDA_HDMI TXT SCL SDA_EP MRXD MTXD UART_RXD TXD RXD TXD_DT RXD TXD CLK_WR RST_ASIC MAIN UCOM IC7207 MB91F355APMTGE1 LOGIC IC7451 TC74VHC08FT RESET IC IC7206 PST3628UR RESET IC IC7210 PST3...

Page 34: ...oving the five screws Caution Please remove it by pulling it in a rear direction as bonnet top and metal bonnet bottom are tightly fitted Bonnet top and metal bonnet bottom 1 Bonnet top Metal bonnet bottom Bonnet top Metal bonnet bottom 2 1 1 1 1 2 2 1 1 2 1 1 1 2 2 1 1 Rear view Bottom view 2 Disconnect the one connector 1 Remove two screws 3 Unhook six hooks 4 Remove front panel section Front pa...

Page 35: ...s 3 2 Remove two screws 3 Disconnect one plug cord 4 Disconnect flexible cables and two connectors 5 Remove TUNER BOARD Assy U TUNER BOARD Assy U 6 Disconnect one connector TUNER BOARD Assy U 3 1 1 Rear view 2 2 3 4 5 6 7 8 8 8 2 7 4 4 4 PCB board TUNER I Case top Case bottom 35 ...

Page 36: ...New G 5 Panel Section G 4 Panel PDP 5045HD PDP 4345HD Although similar in PCB layout design boards are not interchangeable G 5 Panel PRO 1120HD PRO920HD 36 ...

Page 37: ...wer Supply Panel IF X Drive Y Drive Audio Amp Digital Video Address Assy Address Assy Address Assy Address Assy Address Assy Address Assy Address Assy Address Assy Scan A Scan B Circuit Board Locations 37 ...

Page 38: ...ive Signal 16 5V 16 5V 16 5V 6 5V 16 5V VSUS V_IC5V VCC_VH V_OFS VC_VF VC_VF 5V VSUS ADD SEL_PULSE IC3202 VCC _VH IC5V ADD SEL_PULSE IC3203 MASK MOD IC2307 5V 16 5V VSUS VC_VF VC_VF V_OFS V_IC5V MASK MOD IC2303 SOFT D BLOCK REGULATOR DC_DC CONV BLOCK LOGIC BLOCK SUB FILD CONV XY DRV SEQUENCE PATTERN GEN IC5401 PEG054A RESONANCE BLOCK FLASH MEMORY IC5305 MODULE UCOM IC5201 OR OR OR MASK OR SCAN YSU...

Page 39: ...ECTOR B ASSY HD SP TERMINAL ASSY HD AUDIO AMP ASSY 43 X DRIVE ASSY 5V 5V 5V Drive Signal Drive Signal 16 5V 16 5V 16 5V VSUS V_RN 5V 6 5V V_RN MASK MOD IC1203 5V 9V 16 5V VSUS MASK MOD IC2303 REGULATOR DC_DC CONV BLOCK LOGIC BLOCK RESONANCE BLOCK RESET PULSE BLOCK PSUS PSUS VSUS SUS OUT SUS OUT TMDS RECEIVER IC4202 EEPROM for Backup EEPROM for EDID Bus Buffer Bus Buffer WOW IC IC3501 FET SW A_SCL ...

Page 40: ...UDIO_R 20 AUDIO_L REM KEY LED R LED G OP DET 6 DDC_SCL 7 DDC_SDA 14 DDC_ 5V CN4003 CN4002 CN4004 CN4009 R3 R2 R4 R7 R5 R6 R8 DVI CONNECTOR MDR CONNECTOR IC4006 BUF IC4006 BUF IC4006 BUF IC4006 BUF Q4004 INV Q4006 INV Q4009 INV Q4006 INV Q4007 Q4011 NOR IC4006 BUF Q4006 INV Q4011 INV L_IN R_IN LED_G_B LED_R_B REM_B KEY_B MR_AC_OFF REQ_MD MR_ST_B B_SCL B_SDA TXD0 RXD0 OP_DET DVI_OFF DDC_WP DVI_MUTE ...

Page 41: ... 119 5 y 160 5mm ｘ 119 5 y 143 5mm DVI MDR connector spec 435P 505P diffrences None same board Compatibility with G4 and G5 None 114pin ＦＰＣ FCC pin line No chnge No change Connecton between HD IF Assy and Digital Video Assy No Screw If you install a screw noise will occur on audio output Screw in this hole only Deleted connector due to deleted trap SW Deleted EPROM for EDID EEPROM for Backup 41 ...

Page 42: ...ata 8bit DAC IC5 OR IC4_RST 3 STATE RST MODE MODEL THEATER OP_DET EEPRST TCK TMS TRST TDI DVI_DET RSTBTMDS L_SYNC DDC_WP STB_SW AC_DET PD PD PD PD PD PD PD MUTE PD_MUTE SRS FOCUS TRUBASS LED_G ADR_PD SCAN_PD YDRV_PD YRES_PD YDC_PD IC5V_PD XSUS_PD XDC_PD XDRV_PD PS_PD DCC_PD DVI_MUTE Xtal Xtal AND BUSY RXD1 CLK1 CNVSS TXD1 PANEL SIZE PSIZE Scan XSUSA XSUSB SCAN Connector disconnect detection Vofs Y...

Page 43: ...D lines Added check points No checking points IC4_Power Down None Added Red 13 times PD Differences between 435P and 505P None Same board Compatibility with G4 and G5 None Address PD line s check points High Active Same Now possible to judge which Address Assy is defective when ADR_PD occurs When sequence is stopped Red 7 times or 11 times PD occurs STOP_B line watched by module ucom STOP_B DC DC ...

Page 44: ... XSUS D1 XSUS MSK XCP MSK XNR D XSUS_PD XDD_PD XDRV_PD CN1001 X1 Mask Module STK795 510 IC1203 Photo coupler IC1202 VCP XNR D VRN UVP P D VRN OVP P D VSUS 215V Mask Module STK795 510 IC1207 SUSGND SUSGND IC1204 HB driver HB driver IC1101 IC1102 XSUS P D circui t 5V 16 5V 5V 16 5V 5V From P S ASS Y X2 5V 5V regulato r P D DET IC1205 VSUS VSUS 1 2 3 4 5 6 7 8 9 10 11 L1102 L1103 L1104 L1105 CN1201 D...

Page 45: ...2202 IC2201 YSUS P D circui t 5V 16 5V 5V 16 5V 5V 5V VSUS VSUS Mask Module STK795 511 IC2307 Mask Module STK795 511 IC2303 Photo coupler SUSGND IC2302 IC5V VF D D CONV T2402 HB driver regulato r 1 2 3 4 5 6 7 8 9 10 5V IC2305 VH D D CONV T2401 P D DET IC5V UVP YPR U YSUS U2 YSUS D2 YSUS U1 YSUS D1 YSUS G YSUS B CN2001 Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Coupler Photo Cou...

Page 46: ... power supply board on panel 6 Main Ucom turns on power lines in MR by controlling relay on power supply board on MR REM Sensor IF Ucom IC8702 Main Ucom IC7207 PM SW IC8507 MOD Ucom SR Circuit Q9451 Q9452 Q9455 Q9455 REM B BUFF IC9301 BUFF SR IN Side Key BUFF BUFF IC9301 KEY B ACTIVE REM B V 3COM TXD IF RXD IF CE IF REQ IF BUSY IF BUFF IC9302 BUFF MTXD MRXD RE Q Power Supply STB control 反転 Q8702 S...

Page 47: ...embling first secure the screws for these holes to position the Rear Case correctly 1 1 1 2 1 2 2 2 2 2 1 2 4 1 2 2 2 1 1 2 1 1 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 5 6 2 2 1 Note If you wish to remove only the Front Case Assy you can remove it in the order of 1 4 5 and 6 1 6 2 Secure the screws in the order of and Ÿ Then secure the screws on the upper side the sides then the lower side Secure this screw...

Page 48: ... 4 Remove Switch Holder 5 Remove three screws to remove the Front Chassis VR 6 Remove the seven screws 7 Remove the X CONNECTOR A and B Assy s X CONNECTOR A and B Assy s 43 X DRIVE Assy X CONNECTOR A Assy X CONNECTOR B Assy 5 5 5 1 2 2 3 4 7 7 6 4 6 3 PANEL LED Assy Flat Clamp Switch Holder Front Chassis VR 48 ...

Page 49: ...ove the Front Chassis VL 5 Remove four screws 6 Disconnect two pin connectors 7 Remove two PCB spacers 8 Remove four edge card spacers 9 Remove SCAN A and B Assy s SCAN A and B Assy s 43 Y DRIVE Assy 43 SCAN A Assy 43 SCAN B Assy 4 4 4 1 1 2 3 9 9 8 8 8 5 7 6 6 2 2 5 Flat Clamp IR Holder Front Chassi VL 7 49 ...

Page 50: ...the Under Cover Assy 6 Remove the Multi Base Section MULTI BASE SECTION 1 1 2 3 2 1 1 2 2 2 Multi Base Section Under Cover Assy HD SP TERMINAL Assy HD AUDIO AMP Assy Note To access the Multi Base Section only the Rear Case must be removed No other parts need to be removed 3 2 3 4 6 5 PANEL IF Assy 50 ...

Page 51: ...5s 3 0s 1 0s 1 0s 0 5s 3 0s 1 0s 1 0s Only panel Power management 1 0s 1 0s 1 0s MR trap SW open Panel power down Panel shut down Panel Trap SW open Disconnection of the system cable MDR 3 0s 0 5s 0 5s 3 0s 0 5s 0 5s MR power down MR shut down Standby Power on MR AC power off Panel AC power off 1 0s 1 0s MR LED PANEL LED Normal Abnormality in MR Abnormality in PANEL Disconnection of system cables ...

Page 52: ...LUME IC IC3504 Audio AMP IC1072 TEMP sensor IC5301 3 3V RST IC5303 1 5V RST IC5302 OR IC5201 Module Ucom D4 D15 1 2 2 3 4 A_NG R4 R7 TE1 TEMP1 A1 A_SCL A_SDA E_SCL E_SDA RST2 TXD_IC4 RXD_IC4 CLK_IC4 IC4_CE IC4_BUSY Note The figures 1 5 indicate the number of times the green LED flashes when shutdown occurs in the corresponding route 5 IC4002 EEPROM 2 B_SCL B_SDA 52 ...

Page 53: ...6881 HDMI 1 Rx IC6881 8 8 7 7 6 M4 MD1 8 SD6 TXD_MD RXD_MD RQE_MD SD7 IC7004 IC7207 TXD_IC XD_IC2 CLK_IC2 IC2_CE IC2_EMG IC7104 IC7207 TXD_IC3 RXD_IC3 CLK_IC3 IC3_CE IC3_RQE IC3_BUSY SD8 SCL_AV SDR_AV SCL_MAIN SDA_MAIN SCL_HDMI SCL_EP SDA_EP SD9 IC7202 IC8702 TXD_IF RXD_IF CLK_IF IF_CE BUSY SD10 FAN_NG SD11 TEMP2 SD13 U8502 DD_CON SD14 IC8705 EEPROM EP_2 8 DCDC converter U8502 8503 8504 13 AV Assy...

Page 54: ...or around this IC IC6801 HDMI_1 or around this IC IC6881 HDMI_2 or around this IC IC6951 BUS_SW or around this IC IC7401 TX or around this IC U7501 TU or around this IC IC8002 AV_SW or around this IC IC8005 RGB_SW or around this IC IC7205 E2P or around this IC Communication line error between the above ICs and IC7202 Main Ucom SCL_AV SDA_AV SCL_MAIN SDA_MAIN SCL_HDMI SDA_HDMI SCL_EP SDA_EP RED GRN...

Page 55: ...ing for finish of rewriting by the microcomputer Shutdown circuit protection Flashing in green n times initially at 0 5 sec intervals then 2 5 sec intervals Power down circuit protection Flashing in red for n times initially at 0 5 sec intervals then 2 5 sec intervals TRAP switch operation In this case the red and green areas on the screen of the panel flash alternately G R G R G R G R G R G R G R...

Page 56: ...ctive U7501 TU or its peripheral circuits Defective U7502 TU or its peripheral circuits Defective IC8002 AV_SW or its peripheral circuits Defective IC8005 RGB_SW or its peripheral circuits Defective IC7205 E2P or its peripheral circuits Failure in communication SCL_AV SDA_AV SCL_MAIN SDA_MAIN SCL_HDMI SDA_HDMI SCL_EP SDA_EP between one of the above devices and IC7207 main microcomputer None Red Gr...

Page 57: ...nnection of the system cable Power management when the Media Receiver is not connected with the PDP RED MR LED PANEL LED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN Normal Abnormality in MR Abnormality in the panel Disconnection of cable 0 5s 1 0s 3 0s 3 0s 0 5s 0 5s 0 5s 3 0s 0 5s 0 5s 0 5s 3 0s 0 5s 0 5s 0 5s 0 2s 1 0s 1 0s ...

Page 58: ...ternal temperature is too high Check temperature around media receiver SD11 Lit 5 times Audio failure Shutdown 3 seconds after warning Powering off Internal protection circuits turns power off Is the speaker cable short circuited SD05 6 times Lit Communication failure of the module microcomputer Immediate shutdown 7 times Lit Main 3 wire serial communication in failure Immediate shutdown 8 times L...

Page 59: ... ASSY ADDRESS ASSY lower X DRIVE ASSY Y DRIVE ASSY POWER SUPPLY UNIT IC5208 PD MUTE circuit Block diagram of the power down signal system Note The figures 1 indicate the number of times the LED flashes on the panel when power down occurs in the corresponding route Relay control Protection circuit IC5201 module microcomputer Flashes in a case of power down other than power supply related power down...

Page 60: ...r Turning a preset channel backward effective when Function is set to TV Numeric keys Function TV Function TV previously selected channel number is selected POWER Power OFF Turning the power off FACTORY Factory OFF Turning Service Factory mode off MENU Menu ON Turning Service Factory mode off and Menu mode on Operation in Service Factory mode How to enter Service Factory Mode Functions whose setti...

Page 61: ... AFT LOCK 7 Up Down 3 INDIVIDUAL mode 1 CVY GAIN 2 RY GAIN 3 GY GAIN 4 BY GAIN 5 OPTION mode 1 MASK 2 3 PEAK LIMITER 4 DYNAMIC RANGE 5 EDIT WRITE MODE 6 7 8 9 10 11 12 13 CH PRESET 14 ANTENNA MODE 6 INITIALIZE mode 1 SYNC DET 2 DRIVE MODE 3 SIDE MASK LEVEL 4 PANEL REVICE 5 FINAL SETUP 6 C TEMP LOW 7 C TEMP MID LOW 8 C TEMP MID 9 C TEMP MID HIGH 10 C TEMP HIGH 11 12 UART SELECT 13 CVT AUTO 14 HDMI ...

Page 62: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 I N F ORMA T I ON V D 1 0 1 7 N T V S T 1 1 2 3 4 Four parameters are displayed Note See SIG Mode Tables See next page 1 Input function 2 SIG mode and screen size 3 Color system and signal type Input Functions On Screen Display VIDEO1 VD1 Terrestrial wave A ARA Terrestrial wave B ARB CABLE A CBA CABLE B CBB 4 Option Des...

Page 63: ...0 000 15 625 33 SDTV 525p 60 000 31 500 41 HDTV 1125i 50 000 28 125 43 60 000 33 750 51 SDTV 625p 50 000 31 250 61 HDTV 750p 50 000 37 500 63 60 000 45 000 SIG Mode Signal Type Vertical Frequency fv Hz Horizontal Frequency fh kHz A2 720 400 56 000 24 825 A5 70 087 31 469 A8 85 050 37 861 B3 640 480 59 940 31 469 B4 66 666 35 000 B6 72 809 37 861 B7 75 000 37 500 B8 85 000 43 300 C3 852 480 60 000 ...

Page 64: ...g between 70 Hz or 75 Hz area 7 75 8 85 9 spare Out of range Third character Selection of the screen size by the user is displayed available not available 3rd Character Description on GUI VIDEO PC Remarks 0 DOT BY DOT 1 4 3 2 FULL FULL1 3 ZOOM 4 CINEMA 5 WIDE 6 FULL 14 9 7 CINEMA 14 9 8 FULL2 HDTV1035i Indude WIDE HD 9 OVERSCAN 64 ...

Page 65: ...ATUS Information of DTV Tuning Status are displayed 2 VERSION 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I V C C D MS K A 0 0 1 K D 2 T V 0 1 D T V 0 0 3 1 8 D T V S R V E L R 1 2 3 4 D P A S SWO R E R S I ON N F ORMA T I ON V D 1 1 3 1 N T V J H S Flash memory of Device On Screen Display U...

Page 66: ...e is displayed Panel power down information No Type of Power down On Screen Display No Type of Power down On Screen Display 1 No corresponding item 7 Power down of the Y SUS system Y SUS 2 Power down of the main power supply system POWER 8 Power down of the address system ADRS 3 Power down of the scanning system SCAN 9 Power down of the X DRIVE circuitry X DRV 4 Power down in the path between the ...

Page 67: ...C2 IC7004 IC3 IC7101 MA IIC MA EEP IC7205 IC1 M IC6107 IC1 S IC6255 HDMI1 IC6801 HDMI2 IC6881 2 AD M IC6402 AD S IC6602 IC6 IC6951 CCD IC8903 2 FE1 U7501 FE2 U7502 2 AV SW1 IC8002 AV SW2 IC8005 TX COM IC8904 3 MPX IC7502 3 TX BSY IC8904 3 Interval UART Communication PS RST No power or reset status continued Receive System Query Request Command PC Card Reset NG 2 U S model only 3 Europe model and G...

Page 68: ...4 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I S L 0 0 0 0 0 0 0 0 0 0 B 1 0 0 0 0 0 0 0 0 0 0 B 2 0 0 0 0 0 0 0 0 0 0 B 3 0 0 0 0 0 0 0 0 0 0 B 4 0 0 0 0 0 0 0 0 0 0 B 5 E E T P E R M U N F ORMA T I ON V D 1 0 1 3 N T V S T 1 The cumulative number of pulses of the panel is displayed Note Dividing screen into sixteen times sixteen and counting five differe...

Page 69: ...rvice part and whether the data on any adjustment values are retained in the backup ROM or not are displayed Downloading the data from the backup ROM This must be performed after the DIGITAL Assy is replaced To download the data from the backup ROM press the ENTER key while the above screen is displayed The display changes as shown below Move the cursor to YES then press the ENTER key The data in ...

Page 70: ...A WILL BE ERASED FROM DIGITAL VIDEO ASSY Display of Screen after the above set ADJUSTMENT NG OK OK NG NG OK NG BACKUP OK OK OK OK OK OK OK Attention points You should power off by main power SW or unplug power cord otherwise original backup data is gone You can power off the unit with standby mode Either one is OK but need to follow the attention points NOTE IF DOWNLOAD DATA IS NO AND DIGITAL VIDE...

Page 71: ...lay Reading status registers in HDMI receiver and displaying them by HEX value 14 DTV TUNING STATUS For technical discussion 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I D T V U T N G T S A T U S 1 B A N D N I F R E QU E N C Y D U L A O M C G A T I ON R R E O C COR N U ME R I T ROR E R RO R 6...

Page 72: ...t memory in this menu 2 1 FAN Controls FAN speed by force MIN STOP CNT Follows movement specifications MAX High Temp sensor is working only displaying data value in service factory mode After getting off service factory mode this function is set to normal automatically 2 2 AFT LOCK For production line use only Stop AFT tuner received function and receive a center frequency After turning off a unit...

Page 73: ...MIC RANGE ON OFF 4 EDID WRITE MODE DISABLE ENABLE 5 CH PRESET FACTORY USER The mask frequency can be cyclically changed see the table below by pressing the left or right cursor key The mask pattern can be cyclically changed by pressing the up or down cursor key Approximately 2 seconds after either the up or down cursor key is pressed the mask screen will appear No Function Display Content Correspo...

Page 74: ... Factory use HDMI INTR POSITION 14 SUS FREQ MODE 000 007 When there is a modification log if the Display key is held pressed for at least 3 seconds while the above display is displayed the modification log will be cleared UART SELCT Option No Function Display Operation Control Remarks 1 initial setting 9600 SR To set to SR 9600 BPS For switching external communication between RS 232C and SR 2 1200...

Page 75: ...actory menu DIGITAL VIDEO Communication failure of the EEPROM 4K MODULE UCOM BLOCK IC5206 PANEL IF Communication failure of the EEPROM 2K PANEL IF BLOCK IC4002 Disconnection of cable CN4009 CN3501 Check if the cable is disconnected or not securely connected HD AUDIO Defective volume IC HD AUDIO AMP Assy IC3502 Defective 114 pin FPC CN4004 CN5001 ADY1081 Check if the 114 pin FPC is broken or not se...

Page 76: ...le IC1204 IC1206 R1230 IC1205 VRN OCP X SUS BLOCK Q1205 R1226 R1251 10 X DCDC 43 X DRIVE Assy VRN OVP VRN DC DC IC1403 IC1404 VRN UVP VRN DC DC IC1402 IC1403 IC1404 X SUS BLOCK Q1205 R1226 R1251 11 X SUS 43 X DRIVE Assy X RESONANCE BLOCK Q1102 Q1103 Q1114 Q1105 Q1108 Q1109 Q1111 Q1112 IC1101 IC1102 D1103 D1113 D1118 D1125 D1129 D1130 Control signal series resistors 12 DIG DCDC DIGITAL VIDEO Assy D...

Page 77: ...to enter Factory mode using the remote control unit Power down log INFORMATION PANEL PD With the remote controler from Standby Press Display Left Up Left Right Power Same as G 4 Models The last 8 power down records are held with the latest power down displayed at the top In the FIRST column the location where the PD circuit was activated first location indicated by flashing of the LED during power...

Page 78: ...PE TEMP 1 value 195 74 C PRO 435PU TEMP 1 value 195 74 C N N I F O M R I N 1 0 1 3 N T V S T 1 A T I O 1 1 5 10 15 16 5 10 15 20 25 30 35 40 T E M P E R A T U R E T E M P 1 1 2 8 T E M P 2 1 4 9 1 F A N 2 5 Note To update the data on temperature use the Left and Right keys on the remote control unit Reference Serial number information INFORMATION SERIAL You can check the serial number of the produ...

Page 79: ... lights Although the PC signal data are displayed for the PDP 434P series panels for the PDP 435P series panels this is not possible because the EDID ROM has not been provided As the connection conditions of the system cables MDR cable DVI cable are usually detected if no connection such as cable disconnection is detected a warning indication alternate flashing of the red and green areas is displa...

Page 80: ...tem off 3 Send the DRN RS232C command to turn the large signal system on Notes As the unit enters Power Down and Muting On mode when Methods 1 and 2 are performed and power downs other than those caused by the power PS_PD and DC DC converter DIGITAL_DC DC circuits are not activated If the slide switch is set from OFF to ON while the power is on a power down will occur Be sure to turn the power off...

Page 81: ... of the repaired DIGITAL VIDEO Assy The keyword of the DIGITAL VIDEO Assy to be reused must be changed to not adjusted using the UAJ RS232C command Note 1 If a repaired DIGITAL VIDEO Assy is mounted in another unit Unit 2 without this change of keyword and the power to the unit 2 is turned off the data in force before the repair of the DIGITAL VIDEO Assy will be copied to Area B of the PANEL IF As...

Page 82: ...1 3 N T V S T 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 I D A D A A S F T T R R Y E S NO N E I G A L T E E P ROM I N F ORMA T I ON V D 1 0 1 3 N T V S T 1 Status confirmation Display the screen page shown below to check if the DIGITAL VIDEO Assy has been adjusted or a new service part migh...

Page 83: ...adjustment data have been changed 7 Change the keyword for the DIGITAL VIDEO Assy to adjusted by sending the FAJ RS232C command Note Use a Minolta CA 100 color difference meter or the equivalent for measurement Otherwise the specifications of the product cannot be assured Note To cancel adjusted data and return to the values before adjustment send the BCP RS232C command Turn the AC power off then ...

Page 84: ...ital Assy was replaced See 7 1 7 Backup when the main unit is adjusted Cable disconnection CN4852 CN4010 Check if the cables are disconnected or not securely connected Check if a pulse is output when the key corresponding to Pin 8 of the CN4010 is pressed KEY CONTROL Defective KEY SCAN IC KEY CONTROL Assy IC4851 Check if a pulse is output when the key corresponding to Pin 2 of the CN4852 is presse...

Page 85: ...Using the MUTE key select the main item INFORMATION Select the subitem HOUR METER using the 5 or key and SET key Clear the hour meter data In the same way select the subitem PULSE METER PANEL SD or PANEL PD under the main item INFORMATION then clear the data Clearing various logs for the panel such as that for the hour meter It is necessary to clear various logs such as that for the hour meter to ...

Page 86: ...splay The MDR connector of the Media Receiver must not be used even though it has the same shape and number of pins because signals assigned to the connectors differ Using the MDR connector may damage the unit RS 232C control using a PC In this case the setting is RS 232C 38400bps and the setting of 6 3 USING RS 232C COMMANDS is not related Please set baud rate of PC in 38400bps For connection wit...

Page 87: ...02 IF Microcomputer SR Interface SR Assy AV BOARD Assy Remote control unit START INFORMATION VERSION INITIALIZE SYNC DET MUTE Up Down Select INITIALIZE mode INITIALIZE UART SELCT Select UART Enter the Service Factory mode SR 232C 232C SR Left Right INITIALIZE UART Select SR 232C SR 232C Tips How to change the SR RS 232C setting without entering Service Factory mode Hold the VOLUME or key on the re...

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