background image

ENGLISH (Translation of the original language)

ENGLISH (Translation of the original language)

ENGLISH (Translation of the original language)

ENGLISH (Translation of the original language)

ENGLISH (Translation of the original language)

ENGLISH (Translation of the original language)

1.  INDEX

1 INDEX
2 CONFORMITY
 

2.1 

CE DECLARATION OF CONFORMITY

 

2.2 

DECLARATION OF COMPATIBILITY

3 GENERAL 

PRECAUTIONS

4 SAFETY 

INSTRUCTIONS

 4.1 

SAFETY 

WARNINGS

 

4.2 

FIRST AID MEASURES

 

4.3 

GENERAL SAFETY NORMS

DISTRIBUTION SYSTEM PACKAGING

 5.1 

CONTENTS OF THE PACKAGING

 

5.2 

DELPHIN EVO COMPOSITION

MACHINE AND MANUFACTURER IDENTIFICATION

 6.1 

PLATES 

POSITIONS

7 TECHNICAL 

CHARACTERISTICS

8 INTENDED 

USE

CHARACTERISTICS OF THE PRODUCTS HANDLED

10 INSTALLATION
11 ASSEMBLING
12 

OPERATION AND USE

 12.1 

DISPLAY

 

12.2 

FLOW RATE ADJUSMENT LEVER

 

12.3 

PHASES OF DELIVERY

 

12.4 

END OF FILLING SENSORS

13 

LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME

14 

WASHING THE DISPENSING SYSTEM

15 MAINTENANCE
16 TROUBLESHOOTING
17 

SCRAPPING AND DISPOSAL

CONFORMITY

 2.1 

DECLARATIONOFCONFORMITY

The undersigned:

PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantova -  Italy

DECLARES 
on its own responsibility, that the machine described below:
Description: 

Dispenser AD-Blue® for cars.

Model:

 

Delphin PRO

Serial number: see the Lot Number on the EC plate stamped on the product.
Year of construction: see the production year on the EC plate stamped on the product.
is in compliance with the legislative regulations which transpose directives: 

- Machinery Directive 2006/42/EC 
- Low Voltage Directive 2014/35 EU 

 

- Electromagnetic Compatibility Directive 2014/30/EC

Documents are made available to the appropriate authority on request at Piusi S.p.A. Alternatively, 
it can be requested writing to: e-mail: doc_tec@piusi.com
The person in charge of writing both the technical file and the conformity statement is Otto Varini 
as the legal representative.

 

 

 

 

 

Suzzara 20/04/2016

 

   Otto 

Varini 

 

    The 

legal 

representative

 2.2 

DECLARATIONOFCOMPATIBILITY

The undersigned:

PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantua -  Italy

DECLARES 
THAT DELPHIN EVO COMPONENTS IN DIRECT CONTACT WITH THE LIQUIDS HAN-
DLED, HAVE BEEN TESTED IN CONFORMITY WITH THE FOLLOWING DIRECTIVES

ISO22241-1 : 2006 (quality standard) 
Diesel engines -- NOx reduction agent AUS 32 -- Part 1:  Quality requirements

and have been tested with the requirements of the following norm

ISO22241-2 : 2006 (quality standard)
Diesel engines -- NOx reduction agent AUS 32 -- Part 2: Test methods

The Adblue liquid , both before and after testing, resulted within the specified AUS32 (Ad-
Blue)  limit in conformance with ISO22241-2-2006 ( as per Norm DIN V 70070)

 

 

 

 

 

Suzzara 20/04/2016

 

   Otto 

Varini 

 

    The 

legal 

representative

3 GENERAL 

PRECAUTIONS

Important warn-
ings

In order to protect workers' safety, to avoid damaging the distribution 
system and before performing any operation, please read the whole 
instruction manual. 

Symbols used in 
the manual

In order to signal particularly important instructions or warnings, the 
following symbols are used:

This symbol indicates  accident prevention regulations addressed 
to operators and/or other people concerned.

This symbol indicates that there is a possibility of damaging the 
machineries and/or their components.

This symbol indicates useful information.

Manual storage

This manual must be intact and completely readable. The fi nal users, 
as well as the qualifi ed technicians authorised to installation and 
maintenance must be able to view it at any time.

Reproduction 
rights

All reproduction rights are reserved and belong to Piusi S.p.A
The text cannot be used in other printed documents unless 
expressly authorised in written form by Piusi S.p.A.
© Piusi S.p.A.
THIS MANUAL BELONGS TO PIUSI S.p.A.
WHOLE OR PARTIAL REPRODUCTION OF THIS MANUAL IS 
FORBIDDEN.
This manual belongs to Piusi S.p.A. The company is the exclusive 
owner of all rights envisaged by applicable laws, including the 
rules concerning copyrights. All the rights deriving from such 
norms belong to Piusi S.p.A It is strictly forbidden to: reproduce, 
whether completely or partially, this manual, as well as to publish 
it, modify it, transcribe it, disclose it to the public, distribute it, 
sell it, translate it and/or elaborate it, borrow it and any other 
activity reserved under the law to Piusi S.p.A. unless expressly 
authorised in written form by the company.

4 SAFETY 

INSTRUCTIONS

 4.1 

SAFETYWARNINGS

CAUTION

Mains - 
preliminary 
checks before 
installation

Before installation, make sure that the electric power supply 
network is fitted with a suitable earth-line and complies with the 
regulations in force.

CAUTION
You must avoid any contact between the electrical power supply 
and the fluid that needs to be pumped.

Control and 
maintenance 
operations

Before any checks or maintenance work are carried out, switch 
the system’s power off by disconnecting the plug from the 
socket.

Prohibitions

CAUTION
Lifting or transporting the system by way of the electric cables at-
tached to it is strictly forbidden.
It is strictly forbidden to support or transport the system using a 
suction or outlet pipe.

CAUTION

In the event of a suspected contamination of the liquid in the car 
tank, sanitize the tank. 
Do not use the Delphin PRO Dispenser before recovery

  

FIRSTAIDMEASURES

Contact with 
the product

For issues arising from the treated product with EYES, SKIN, 
INHALATION and INGESTION refer to the DEF SAFETY DATA 
SHEET.

Persons who 
have suff ered 
electric shock

Disconnect the power source, or use a dry insulator to protect 
yourself while you move the injured person away from any electrical 
conductor.  Avoid touching the injured person with your bare hands 
until he is far away from any conductor.  Immediately call for help 
from qualifi ed and trained personnel.  Do not operate switches with 
wet hands.

NOTE

Please refer to the safety data sheet for the product

  

GENERALSAFETYNORMS

Personal protection 
equipment features

Wear personal protection equipment that is:
•  suitable to the operations to be performed;
•  resistant to the various cleaning products used.

Personal protection 
equipment to be worn

During installation and handling procedures, wear the 
following personal protection equipment:

safety shoes;

close-fitting clothes;

protective gloves;

safety glasses;

Other equipment

instructional manual

Protective gloves

Prolonged contact with the product may cause skin irritation; 
during delivery phases, always wear protective gloves.

DANGER

Never touch the plug or the socket with wet hands

Do not switch the dispensing system on if the network 
connection cable or important parts of the apparatus are 
damaged, such as the inlet/outlet pipe, nozzle or safety 
devices.  Replace the damaged pipe immediately.
Before each use, check that the network connection 
cable and power plug are not damaged.  Have the network 
connection cable replaced immediately by a qualified 
electrician.

CAUTION

The electrical connection between the plug and  socket must 
be kept well away from water.
Unsuitable extension leads can be dangerous.  In accordance 
with current regulations, only extension cords that are 
labelled for outdoor use and have a sufficient conduction 
path should be used outdoors.
For safety reasons, we recommend that, in principle, the 
equipment be used only with a earth-leakage circuit breaker 
(max 30 mA).

DISTRIBUTION SYSTEM PACKAGING

The dispensing system comes packed in a cardboard box bearing the following markings:
- an arrow indicating the TOP side;
- a label containing all the information relating to the equipment (model, weight, etc..).

  

CONTENTSOFTHEPACKAGING

Foreword

In order to open the cardboard box, use scissors or a cu er, 
paying a ention not to damage the distribution system or its 
components.  Open the packaging and make sure it contains the 
following components provided:

NOTE

In case one or more herewith described components should 
not be in the box, contact Manufacturer's technical assistance 
service.

CAUTION

Make sure the plate data correspond to the desired ones. In 
case of anomalies, promptly contact the supplier, signalling the 
nature of the problems and, in case you should doubt the device 
safety, do not use it.

  

DELPHINPROCOMPOSITION

4

5

1

2

3

1

DRUM TROLLEY

4

HANDLE

2

TROLLEY WHEELS

5

DRUM (SUPPLIED SEPARATELY) 

3

WHEELS KIT

MACHINE AND MANUFACTURER 
IDENTIFICATION

The distribution system is provided with an identifi cation marking 
located directly on the pump. This indicates the following 
information:
•  model;
• lot number / Production year;
•  technical data;
• use and maintenance handbook code.

CAUTION

Before installing, always make sure the type of dispensing 
system is correct and suitable for the available power supply 
(Voltage/Frequency).

  

PLATESPOSITIONS

On the distribution system there is an adhesive label that shows 
the operator the most important information. Make sure it stays 
on and that it does not deteriorate over time.

NOTE

Should this situation arise, please contact our support 
department and arrange to have the damaged or missing plates 
sent back and replaced where necessary.

Decals are the following ones:

nlr

m

 

1
-  protective gloves
-  safety glasses
-  close-fitting clothes
-  see user and maintenance manual
-  safety shoes
2 - label: use with water/urea solutions only

3 - CE plate with technical data

7 TECHNICAL 

CHARACTERISTICS

Max. dimensions

Length (A)

800 mm

Depth (B)

860 mm

Height (C)

1200 mm

Weight

Delphin PRO

36 kg

Technical data

Voltage

220 / 230 V

Frequency

50 / 60 Hz

Power rating

400 W

Absorption

1.35 A

Operating temperature

+ 5 °C / + 40 °C

DIRECTED USE

Intended use

The dispensing system “Delphin PRO” was designed and 
built for the distribution of the product called AdBlue®, D.E.F 
(Diesel Exaust Fluid) or water.

Conditions of use

The distribution system “Delphin PRO” must be used 
respecting the following conditions:
Max. temperature of dispensed product: +35 °C.
Min temperature of dispensed product: -11 °C.
Max. temperature of dispensed product permitted by 
materials: +40°C.
Voltage variation permitted: +/- 5% 
Equivalent continuous sound pressure level at the 
workstation: ≤75 dB(A) 
Make sure the pump is working in its nominal operating range.

CAUTION 

Inflammable 
liquids and  
explosive 
atmosphere

The system “Delphin PRO”  has not been designed to distribute 
diesel, gasoline, inflammable fluids having an explosion limit of 
<55°C/131°F,or to operate in places with potentially explosive at-
mosphere. Such use is therefore forbidden.

CAUTION 

Unenvisaged use

It is strictly forbidden to use the system for purposes other than 
the ones indicated in point "Intended use". 
Any other use different from the one for which the system 
has been conceived and described in this manual is considered 
"MISUSE". Therefore, the Manufacturer shall not be held re-
sponsible for any damage caused to people, animals or to the 
system itself.

CHARACTERISTICS OF THE PRODUCTS 
HANDLED

Products permit-
ted

The "Delphin PRO" dispensing system was designed and built to 
dispense a special liquid, made from an aqueous urea solution, 
known as  AdBlue®/D.E.F., based on the ISO 22241 standard 
Delphin PRO can also be used with water.

CAUTION

Forbidden 
products

All products not listed in the "Intended Use" and "Treated Product 
Characteristics" paragraphs are to be considered not permi ed, 
improper and therefore prohibited.
The Manufacturer shall not be held responsible for damages 
caused to people or things deriving from failure to meet such 
instructions.

10 INSTALLATION

Foreword

The "Delphin PRO" dispensing system has been designed and 
arranged on a trolley for ease of use and delivery. 

Personnel 
authorised to 
install the device

Installation must be performed exclusively by qualifi ed  and 
authorised staff . They must:
- properly install all the components necessary for the pump to 
function properly;
- only use accessories that have been supplied with the system.

CAUTION

The use of accessories that are unsuitable and were 
not provided with the system is strictly prohibited. The 
Manufacturer shall not be held responsible for damages caused 
to people, things or to the environment deriving from failure to 
meet such instructions.

CAUTION

The distribution system Delphin PRO is for professional use 
only.

CAUTION

The distribution system Delphin PRO  must be installed in a well 
lit place, in compliance with the norms in force.

CAUTION

The Delphin PRO dispensing system has been specifically 
designed for use in a dry place. I

11  ASSEMBLING

Assemble as shown in the illustrations 
See components numbering 

CAUTION

The wheels can be installed on the inside our outside of the 
trolley, depending on the drum type.

1 - Installation of wheels on the trolley

2 - Installation of bracket and 

handle

3 - Installation of drum on the 

trolley

4 - Connection of pipes to the 

drum

12 

OPERATION AND USE

WARNING

To remove any substance residue or foreign matters from the 
pipes, wash the system before putting it into operation.   To 
wash the system, follow the same dispensing procedures using 
demineralized or deionized water and eventually rinse with 
ADBlue® 

Foreword

Directions on how to start and stop operation of the system are 
given below.

CAUTION

During operation the motor may be hot: be careful.

WARNING

For the proper functioning of the system, allow a 20-minute stop 
for every 20 minutes of dispensing.

WARNING

We recommend that the pump remains switched off whenever 
the system is not in use. 

CAUTION

If ever the voltage is lagging, push the switch to the OFF position 
and return the nozzle to its rest position

CAUTION

FLUID LEAKS CAN DAMAGE OBJECTS AND INJURE PERSONS.

CAUTION

Strictly observe the maximum capacity limits indicated on the 
dataplate.

WARNING

Under no circumstances must the data on the dataplate, the 
closure and authentication seals be modified or removed.
Any tampering or removal will result in immediate nullification of 
the warranty and the manufacturer will not be held liable for any  
material or economic damage resulting thereof.

CAUTION

DO NOT drag the machine by pulling on the cable or pipe. 

CAUTION

Once the filling operation has been completed, replace the filler 
hose in its seat. 

  

DISPLAY

A

B

H

G

F

D

C

E

A

POWER

 button: used to power the system.

B

REFILL

 button: press for at least 5 seconds to start product delivery.

C

red/green LED

D

Quantity of liquid

E

Flow rate

F

MODE button

G

RESET button

H

Machine data plate

CAUTION

If the 

 label is damaged, DO NOT use the machine and replace 

the label immediately.

 

 

 LEDINDICATORTABLE

White lamp

Red LED

Green LED

Off

X

X

System OFF

On

Off

Off

Stand By

Awaiting commands

On

Off

Fast Blink

Start-up sequence underway

On

Off

On

Dispensing

On

Off

Slow Blink

Filling completed

Full level

On

Fast Blink

Off

Filling completed

Time out

On

Slow Blink

Off

Selected flow rate

too high

  

FLOWRATEADJUSMENTLEVER

NOTE

The adjustment lever is located on the side of the trolley.

Lever in the 

LOW FLOW RATE 

position

Lever in the

STOP

POSITION

Lever in the

HIGH FLOW RATE 

position

CAUTION

Use the flow rate adjustment lever as indicated.
Use in “Van” mode when filling a car could result in damage to the 
vehicle.

  

PHASESOFDELIVERY

1. 

Connect the delivery hose to the car.

2. 

Press POWER button 

.

3. 

Press the REFILL button 

 for 5 seconds.

4. 

Wait for the filling end.

5. 

Disconnect the filler hose.

6. 

Place the connector in the relative housing.

CAUTION

DON NOT MANOEUVRE IF: 
- THE CONNECTOR IS NOT COMPLETELY CONNECTED 
TO THE CAR TANK 

- THE CONNECTOR IS NOT CONNECTED TO THE 
SAFETY HOOK.

   

ENDOFFILLINGSENSORS

1

2

1

2 END OF FILLING sensors: these are used to stop product delivery.  

2

DRIP-STOP VALVE: prevents spills and dripping. 

WARNING

The suction body and the liquid air return must be installed on the 
drum (supplied by the client). 

13 

LEAVING THE SYSTEM UNUSED FOR 
LONG PERIODS OF TIME

Operations to 
be carried out

Whenever it is thought that the system will remain unused for at 
least  15 days, it must be emptied in order to prevent the product 
from crystallising inside. This shall be followed by a washing cycle.

14 

WASHING THE DISPENSING SYSTEM

Foreword

The dispensing system requires washing in order to remove 
product crystallisation which may damage the plant.

CAUTION

Wear personal protective equipment (PPE) when performing 
the wash cycle.

CAUTION

Use only demineralised water to wash the system.

Disposal

Liquids resulting from washing must be disposed of in accordance 
with the laws prevailing in the country of use.

CAUTION

By following the same modes of delivery described above, the 
dispensing system can be washed by sucking up demineralised 
water from the clean container and collecting the resulting 
mixture in a different disposable container.

15 MAINTENANCE

Safety warnings

The distribution system has been designed and built to require 
minimum maintenance.
Before carrying out any maintenance work, disconnect the dispensing 
system from any electrical and hydraulic power source.
During maintenance procedures, using personal protection equipment 
(PPE) is mandatory.
Always consider the following recommendations to use the pump 
correctly.

Personnel 
authorised 
to perform 
maintenance 
procedures

Maintenance procedures must be performed exclusively by qualified 
personnel. Any misuse may lead to a decline in performance, danger for 
people and/or things, besides voiding the warranty.

Interventions to be 
performed

Whenever there is risk of frost, empty the circuit and the pump, taking 
care to place the pump in an environment where the temperature is 
no lower than 0°C/32°F.  Check that the labels and plates found on the 
dispensing system do not deteriorate or become detached over time.

ONCE A WEEK

- Check that the pipe connections are not loose to prevent any leaks

ONCE A MONTH

- Check the pump body and keep it clean and free of any impurities
- Check that the electrical supply cables are in good condition

16 TROUBLESHOOTING

TROUBLE

POSSIBLE CAUSE

CORRECTIVE ACTION

THE MOTOR IS 
NOT TURNING

Lack of electric power

Check the electrical connections 
and the safety systems

Rotor jammed

Check for possible damage 
or obstruction of the rotating 
components.

Motor problems

Contact the Service Department

THE MOTOR 
TURNS SLOWLY 
WHEN STARTING

Low power supply voltage

Bring the voltage back within the 
preset limits

LOW OR NO 
FLOW RATE

Low level in the suction tank

Refill the tank

Excessive suction pressure

Lower the pump with respect to 
the level of the tank or increase the 
cross-section of the tubing

High loss of head in the delivery 
circuit (working with the by-pass 
open)

Use shorter tubing or of greater 
diameter

By-pass valve blocked

Contact the Service Department

Air entering the pump or the suc-
tion tubing

Check the seals of the connections

A narrowing in the suction tubing

Use tubing suitable for working 
under suction pressure

Low rotation speed

Check the voltage at the pump; 
adjust the voltage and/or use cables 
of greater cross-section

Freezing of the pump or motor.

Thaw the pump and check for dam-
age.  Starting a frozen pump can 
cause damage to the motor and to 
the pump itself

Leaks in the pump outlet pipe.

Check the seal at the pipe's con-
nections and inspect the pipe for 
possible damage. 

Failure to prime

fill the suction hose with deminera-
lised water

INCREASED 
PUMP NOISE

Cavitation occurring  

Reduce suction pressure

Irregular functioning of the by-pass Dispense until the air is purged 

from the by-pass system

Presence of air in the liquid to be 
pumped

Verify the suction connections

LEAKAGE FROM 
THE PUMP BODY

Pump damage 

Contact the Service Department 

THE PUMP 
DOES NOT PRIME 
THE LIQUID

Suction circuit blocked

Remove the blockage from the 
suction circuit

The suction chambers are dry

Add liquid from pump delivery side

The pump chambers are dirty or 
blocked

Remove the blockages from the 
suction and delivery valves

THE DISPLAY IS 
NOT WORKING

Lack of electric power

Check the plug

Contact the manufacturer

Piusi S.p.A.  -  customer care
tel.   0039  0376  234561
e-mail:   customercare@piusi.com

17 

SCRAPPING AND DISPOSAL

Foreword

In case the system should be demolished, its parts must be given to 
companies specialised in industrial waste disposal and recycling; in 
particular:

Disposal of 
Packaging

Packaging consists of biodegradable cardboard that can be given to firms 
charged with cellulose recovery.

Metal parts 
disposal

The metal components, both painted and in stainless steel, are usually 
recycled by companies that are specialised in the metal-scrapping 
industry.

Disposal of 
electrical and 
electronic 
components

These have to be disposed by companies that are specialised in the 
disposal of electronic components, in accordance with the instructions 
of 2002/96/UE (see text of Directive below).

   

Environmental 
information for 
customers in 
the European 
Comunity

European Directive 2002/96/UE requires that the

equipement bearing this symbol on the product and/or its packaging 
must not be disposed of with unsorted municipal waste. The symbol 
indicates that this product should be disposed of separately from regular 
household waste streams. It is your responsibility to dispose of this 
and other electric and electronic equipment via designated collection 
facilities appointed by the government or local authorities.

Disposal of Other 
parts

The disposal of other parts such as pipes, rubber seals, plastic 
components and cables should be entrusted to companies specialized in 
the disposal of industrial wastes.

DELPHIN

PRO

EN

Installaltion, use and maintenance

IT

Installazione uso e manutenzione

BULLETIN M0406A_ML ITEN_00

Reviews: