Piusi MC BOX 1.5 ETL, Use And Maintenance Manual

Page 1: ...Bulletin M0399 EN Use and maintenance manual EN BOX 1 5ETL ...

Page 2: ...Use and maintenance manual 2 48 Bulletin Mo399 EN ENGLISH ...

Page 3: ...id rules 7 4 Safety instruction 7 5 General information 9 6 Handling and disposal 12 6 1 Transport handling and unpacking 12 6 2 Disposal 13 7 Use and availability of manuals 14 7 1 Data plate 15 8 Description of main parts 16 8 1 Control system 16 9 Technical specifications 17 9 1 Permitted uses 17 9 2 Control system performance 17 9 3 Metering precision 17 9 4 Technical data 17 10 Installation 2...

Page 4: ...g 25 11 1 Electrical power supply 25 11 2 Station configuration 25 11 3 Power on and stand by status 25 11 4 Electronic controller configuration 26 11 5 Date and time setting 23 12 Meter calibration 36 13 Daily use 39 14 Tank level alarm states 41 15 Routine maintenance 43 16 Supplementary maintenance 43 17 MC BOX 1 5 ETL exploded view 44 18 Troubleshooting 45 19 Manifacturer s data Service 47 ...

Page 5: ... plate affixed to the product Year of manufacture refer to the year of production shown on the CE plate affixed to the product is in conformity with the legal provisions indicated in the directives Low Voltage Directive 2014 35 EU Electromagnetic Compatibility Directive 2014 30 EU RoHS II Directive 2011 65 EU The documentation is at the disposal of the competent authority following motivated reque...

Page 6: ...t It should remain available to end users and specialist installation and maintenance technicians for consultation at any time PIUSI S p A THIS MANUAL IS THE PROPERTY OF PIUSI S p A ANY REPRODUCTION EVEN PARTIAL IS FORBIDDEN This manual belongs to PIUSI S p A which is the sole proprietor of all rights indicated by applicable laws including by way of example laws on copyrights All the rights derivi...

Page 7: ...leave the work area while equipment is energized or under pressure Turn off all equipment when equipment is not in use Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Route cables away from traffic areas sharp edges moving parts and hot surfaces Keep children and animals away from work area Comply with all applicable safety regulati...

Page 8: ...trical contacts All these operations have to be done with the unit isolated from the power supply to prevent electrical shock All work related to electrical installation must be performed by qualified installer electrical or electronic Wear insulated gloves for electrician As a general rule of electrical safety is always recommended to power the device protecting the line with switch breaker with ...

Page 9: ...er operation The choice of accessories unfit for use may result in damage to the device and or personal injury To maximize performance and prevent damage which may impair the functionality of the device require genuine accessorvies Stop operation immediately if static sparking occurs or if you feel a shock Do not use equipment until you identify and solve the problem PROFESSIONAL USE ONLY SYSTEM D...

Page 10: ...mp that is started and stopped by the controller client server software for system configuration and monitoring a key reader connected to the PC by means of a USB port MC BOX 1 5 ETL must be correctly configured before dispensing any fluid The number of type of configuration parameters are established by the system administrator The basic configurations are request of recognition of an electronic ...

Page 11: ...and manager high precision oval gear electronic flow meter Can manage up to 60 120 users depending on software version facility to calculate consumption period for each user local memory up to the last 650 fluid dispensing operations dispensing date and time management interfaceable with SELF SERVICE MANAGEMENT 1 5 ERP software Do not operate the system for any purpose other than the purpose descr...

Page 12: ...ckaging parts cardboard wood cellophane etc must be placed in specific containers and not left lying around or within reach of children as these represent a potential risk hazard They must be disposed of according to the regulations applicable in the country of use Check the integrity of the machine by making sure the shipped parts are not damaged in any way that could affect safety and operation ...

Page 13: ...uropean Union European Directive 2012 19 EU requires that all equipment marked with this symbol on the product and or packaging not be disposed of together with non differentiated urban waste The symbol indicates that this product must not be disposed of together with normal household waste It is the responsibility of the owner to dispose of these products as well as other electric or electronic e...

Page 14: ...t of same This collection of manuals is an integral part of the product and shall be handed to the use and maintenance personnel in order to meet the training and information requirements set Read the instructions carefully they contain important information on safety during installation use and maintenance The manufacturer is not responsible for damages to people things or to the unit when it is ...

Page 15: ...tations feature an identification plate that is attached to the shell showing model serial number year of manufacture technical data EC mark ETL mark Before installing the unit check that the model is right and suitable for currently available supply voltage and frequency WARNING model code technical data ETL mark year of manufacture manufacturer EC mark LOT number ...

Page 16: ...pump ignition control nozzle contact input command level contact input command 8 1 CONTROL SYSTEM The electronic control system MC 1 5 ensures the dispenser can only be used by authorised personnel All the data relating to each dispensing operation are stored in the panel and transferred to the PC using the manager key Sturdy lockable metal box with hinged door Electronic Control Panel with dual d...

Page 17: ... detailed in the manual of electronic parts and software 9 3 METERING PRECISION Mainly influenced by used pulsation type For further details please refer to the specific user manual for used pulsation type 9 4 Technical data Maximum acceptable variations from the electrical parameters are voltage 10 for AC versions frequency 1 2 for short periods MC BOX 1 5 ETL Nominal power supply voltage 90 240 ...

Page 18: ...igured or disregarded The signal type can be configured stable level pulse or normally open normally closed Pulser IN input optically coupled Voltage free contact or open collector electronic signal The voltage free contact or the open collector will be supplied with around 1mA at 24Vdc The maximum input signal frequency is 300Hz with minimum half period Hi or LOW of 0 3ms Level 1 contact input op...

Page 19: ...is selected No alarm signal is sent to the alarm output because the alarm output is linked to the level 1 contact 24Vdc auxiliary power circuits output 24Vdc auxiliary output to power remote displays if present Imax 200mA limited by self resettable fuse The equipment to be powered must not draw more than 200mA with 24Vdc power supply Typically this could be an electronic level sensor that requires...

Page 20: ...le in PRESET 99 999 99 units of measurement Display and counter limits Memories 0 00 999 9 99 99 9999 9999 9999 x10 um Lt x100 um Lt Stops when maximum value is reached INSTALLATION 10 NOTE Local codes may dictate specific installation requirements Installation is subject to approval by the local authority having jurisdiction at the site The installer is responsible to investigate and follow any l...

Page 21: ...ts and software manual MC BOX 1 5 ETL electronic panel does NOT come with protective switches it is therefore mandatory that the MC BOX 1 5 ETL be installed with an electrical panel that is suitable to the individual MC BOX 1 5 ETL and has a differential power switch or at the very least a fast access device such as a socket plug to be used in the event of anomalies This equipment must be grounded...

Page 22: ...white white yellow green yellow green N H H N OUTMOTOR PWR IN Power input Contact level 2 Contact level 1 Nozzle contact Nozzle contact GND GND pulser IN Signal pulser IN 24 Vdc 200 mA Aux Signal Alarm OUT GND Alarm OUT PW LAN LED STATUS LAN PRESENCE DATA FLOW IP DHCP STATIC yellow green red M For firmware updating only ...

Page 23: ...lated from Italian Example of interface with external units Example of interface with external units Optically coupled output Optically coupled input Vccmax 24 Vdc min 2 mA min 8 mA GND_ISO R10 22K Opto2B Opto1B 24V_ISO TLP281 4 TLP281 4 GND ISO I 1 mA V 24Vdc 1 14 3 3 2 13 4 4 10 4 Electrical input output interfaces ...

Page 24: ...le of interface with nozzle contact Level sensor or level contact Nozzle input NOT optically coupled GND_ISO GND_ISO R9 R7 1K2 1K Opto1B 24V_ISO C100nF 24V_ISO TLP281 4 I 10 mA IMax 100 mA 5 1 6 1 1 2 3 5V R3 R20 I 1mA V 5Vdc 100 4K7 1 2 Electronic board Level Sensor Level Signal Vcc 24 Vdc GND GND_ISO ...

Page 25: ... Power on and stand by status To correctly commission MC BOX 1 5 ETL the sequence of operations indicated below must be followed and the MC 1 5 electronic control system functions must be known All segments ON POWER ON All segments OFF Name product release 2 0 MC BOX 1 5 configuration is crucial and must be done by skilled personnel To perform this operation the MC manual must be carefully and tho...

Page 26: ...e highly flexible and configurable The configuration functions and parameters are all present in the PC software Refer to the software manual for further details A reduced number of information items and possible configurations remain on the controller as can be seen from the user interface on the display The PIN code required to open the manager menu can be changed via software by the administrat...

Page 27: ...CANC 1 2 3 Key to confirm entry of a value or entry into a submenu Key to return from a lower level submenu to a higher level one or menu exit key Keys to enter exit a submenu Keys to scroll through the various submenus at the same level or up down keys for the numerical values to be entered Automatic access to the next page Value input with numerical keys Blinking Access to the page shown by the ...

Page 28: ...N 28 48 1 1 1 2 1 3 1 4 1 SYSTEM Language English Date 09 09 2015 Hour 14 54 21 System Settings System 1 5 1 6 1 7 1 8 Sistema Stampanti Numero Seriale 1110234 Versione T1 Hw 01 SW 41 Nome device Configurazione 1 1 1 8 ENTER ENTER p 29 p 29 p 30 ...

Page 29: ...1 1 2 1 ENTER 1 2 1 2 2 1 2 3 Date 09 09 2015 Set month x x Set day x x Set year 20 x x The digit to modify flashes 20 x x 20x x ENTER 1 2 3 to set to move the cursor 1 3 1 1 3 3 ENTER 1 3 1 1 2 2 1 2 3 Set minutes x x Set seconds x x Set hour 20 x x 1 3 Hour 14 54 21 The digit to modify flashes 20 x x 20x x ENTER 1 2 3 to set to move the cursor ...

Page 30: ...ttings 1 4 2 1 4 3 1 4 4 1 4 6 1 4 5 1 4 10 1 4 9 1 4 8 1 4 7 1 4 1 Odometer Yes No Ocio Yes No Unmeasured Tank Yes No Vehicle Key Yes No Driver Key Yes No Manager Key Yes No Vehicle Bypass Yes No Remote Access Yes No Driver Code Yes No Reg Number Yes No 1 4 1 1 4 7 ...

Page 31: ...ally Open AlarmOut Cont Normally Open Cont Liv Ext 1 Normally Open Nozzle Input Yes No Level IN 1 mode Alarm Blockpump Level IN 2 mode Alarm Blockpump Level Input 1 Yes No Level Input 2 Yes No Alarm Output Yes No In Out 2 1 2 2 1 Nozzle Contact Normally Open HARDWARE PARAMETERS NO NO NO NOTe Transition to the next page YES or NO depends on the desktop settings 2 2 Nozzle Input Yes No 2 3 2 2 1 NO ...

Page 32: ...ers Partial Decim 2 decimals Preset Mode Autom On Demand Preset Count Down Up Timeout Start 60 sec Preset Type Fix Timeout Stop 120 sec Preset amount 0 12 L Preset amount Yes NO P set Adv Stop 0 01 L Dispensing PARAMETERS LINKED TO FLUID DISPENSING 3 7 Resettable Tot Press ENTER 3 1 3 1 3 7 1 Reset total Press canc ENTER CANC 3 7 NO YES YES ...

Page 33: ...ER 1 2 3 ENTER Move the cursor with the arrows The editable digit blinks Press to confirm the value and terminate calibration 4 1 4 2 4 2 1 4 3 1 4 3 4 View Calibration K Fact 1000 Edit Calibration Direct Mode Direct input K Fact 1000 Preset Count A Increm A decrem Edit Calibration Dispense Mode Calibration 2 5 Hands On Nozzle K Fact 1000 ENTER 1 2 3 CALIBRATION NO Move the cursor with the arrows ...

Page 34: ...d check that positioning of the i Button on the player is correct The hatched line shows an automatic movement from one screen to the other 5 1 5 Check key K600 3 I Button I Button manager IMPORT settings from I Button manager IMPORT driver database from I Button manager EXPORT data on I Button manager I BUTTON 7 1 7 2 6 1 7 1 7 2 7 1 1 7 2 2 7 1 3 7 2 3 Importare Conf Premi Enter Import Database ...

Page 35: ... 6 1 If there is no valid data on I Button manager If there is valid data on I Button manager Write Data Write Data Write Data Write Data Write Data Write Data Format disabled Write Data OK Write Data OK Write Data OK Write Data OK Write Data OK Key formatted ENTER ENTER ENTER ENTER ENTER ENTER 6 2 6 3 6 5 6 6 6 7 Export Erog Press Enter Export Driver Press Enter Export Language Press Enter Format...

Page 36: ...ters pulsers installed on the dispensers are factory set for use with the liquid to be dispensed by the unit and the factory calibration factor displayed will be K Fact 1 000 After having performed a calibration procedure the K Fact value will deviate from 1 000 Calibraton display submenu Before using the MC BOX 1 5 ETL station it is advisable to check the ACCURACY OF THE FLOW METER by opening a s...

Page 37: ...LE CONTAINER This calibration method is faster and more practical and it does not call for mathematical calculations The calibration flow can be interrupted and resumed freely and can be considered to be terminated when the level is visible in the graduated area of the sample container To calculate the new K FACT value always start from the K FACT value currently in use E g if the current calibrat...

Page 38: ...w rate until reaching the required filling level attempting to limit the number of times the flow is shut off NOTE If the value shown on the display differs from the value indicated by the sample container or TRUE VALUE correct the value shown on the display until it coincides with the TRUE VALUE As soon as you confirm the value correction with ENTER the system will recalculate the new calibration...

Page 39: ...icle is assigned must be adequately instructed and be acquainted with the contents of this chapter ATTENTION Free dispensing with no preset quantity facility PRESET disabled dipensing with PRESET pressing button for two seconds you enter the on demand preset which suggests many default values previously defined by the manager that the user can modify Dispensing types Supply enabled by the user key...

Page 40: ... 12 3 TOT RES L xx TOTAL L xx 7 4 Preset L 12 3 TOT RES xxxx nozzle up nozzle up press for 2 seconds nozzle down DISPENSING SUPPLY OF PRESET QUANTITY REACHING OF THE SET QUANTITY display completely on for 2 seconds display completely on for 2 seconds pump START pump START pump STOP 1 2 3 59 12 Preset 0012 3 Lt 1 2 3 Move the cursor with the arrows The editable digit blinks ...

Page 41: ...nsing Tank level alarm states 14 There are two hardware alarms transmitted by the level contracts which can be installed and connected to the controller terminals The level contacts wiring diagram is given below with voltage free contact Power output 24 Vdc 200 mA available to power level sensors if necessary Level sensor 1 and 2 input grey yellow black red 24 Vdc Aux GND Contact Level 2 Contact L...

Page 42: ...ase of alarms with pump cut out message PUMP CUT OUT the system is OUT OF SERVICE dispensing not possible To override this condition the administrator must gain access via the PC to reconfigure the controller removing the pump cut out condition In the case of alarms with a WARNING message dispensing remains possible 59 12 Res Tot L 1000 Total L113243 Alarm Level Warning Alarm Level PumpCut Out Ent...

Page 43: ...safely act as follows 1 disconnect the unit s main electrical power supply 2 open the metal back panel by undoing the screws to gain access to the electronic boards bay 3 check the condition of the fuse and change it if necessary Motor fuse 6x32 mm glass 20 A T rit 250 V The maintenance of the electrical parts can be done only by qualified installer electrical or electronic Wear insulated gloves f...

Page 44: ...Use and maintenance manual Bulletin M0399 EN 44 48 17 MC BOX 1 5 ETL exploded view ...

Page 45: ... enable signal Incorrect software configu rations problems with the electronic control card Carefully check all the software settings of the device Check the number and type of enable signals required for dispensing Check that all the electrical connections associated with enable signals have been made correctly If all appears to be in order but the device continues to malfunction and fuel can be ...

Page 46: ... corrupted An unrecoverable error has occurred in the data written to the memory Reload the factory data by typing 123456 followed by ENTER The controller will be returned to its default status present at the time of sale The display shows the message Download Erog Blinking The internal dispensing memory is full Dispensing data should be downloaded with manager key Problem Possible cause Correctiv...

Page 47: ...instructions for installation activation use and maintenance Edition Bullettin M0399 EN Product MC BOX 1 5 ETL Model All the models of the MC BOX 1 5 ETL range Conformity ETL MARK CE MARK see Declaration of Conformity Technical Support Provided by the Service Departments of our Authorized Resellers The information contained in this manual is provided by the Manufacturer who reserves the right to m...

Page 48: ...99 EN EN This document has been drawn upwith the greatest attention to precision and accuracy of all data herein contained Nevertheless PIUSI S p A denies liability for any possible mistake or omission PIUSI S p A ...