background image

Swap

®

V

alVe

(molded body materials)

Installation and Operating Instructions
Applies to: SPV8-A-M and SPV8-L-M

General

The Smartflow SWAP Valve is a simple, manually
selectable device that supplies cooling water to the
mold during processing or air to purge the water
from the mold before a mold change.

The SWAP valve has three positions: WATER,
PURGE and VENT. The WATER position is
selected for normal processing. The PURGE
position is selected to evacuate the water before
mold change. The VENT position is selected to
bleed-off trapped pressure and drain residual water
before a mold change.

An optional spring-loaded locking pin is available
to prevent accidental movement of the valve
handle.

Assembly 

(as required)

1. Apply thread locking compound (Loctite 638 or

equivalent) to threaded end of valve handle.
Screw valve handle into center disk threaded
hole. See figure 1.

3. Thread manual vent into the hole as shown in

figure 1. (No additional thread sealant is
required. Do not over-tighten.)

Form #191 (04.16)

3/8"NPT(F)
Air Inlet

Manual Vent

Air/Water
Outlet
(back side)

Water

Inlet

Mounting

Holes

Valve
Handle 

figure 1

Center Disk

Threaded

Hole

Brass

Check Valve

for Water

Installation

The SWAP valve should be mounted to a suitable
surface using the mounting holes. 

Line mounting to rigid water pipe instead of
bracket mounting is discouraged.

Connect water supply to the Water Inlet. 
Connect shop air to the 3/8-inch NPT(F) Air Inlet with
either a permanent or quick-connect fitting. 
Connect the Air/Water Outlet to the cooling water
Supply manifold.
Install the check valve (included) in the return water line
downstream from the Return water manifold as shown
in Figure 2. The check valve will prevent water from
back-flowing into the mold after purging. Depending on
your installation, it may be desirable to add a check
valve to the air inlet ahead of the SWAP Valve.
In closed loop systems air separator installation is
recommended to bleed off residual air introduced by the
SWAP Valve. See figure 2. See figure 3 for installation
without air separator.

Supply

Water In

Air In

Supply

Water Return

Check

Valve

(Included)

Return Manifold

Supply Manifold

Injection

Mold

Vent

SWAP

Valve

Optional

Mold

Heater

Optional Air

Check Valve

(not included)

Taco

®

Air Separator

figure 2

Recommended Closed Loop Installation

With Air Separator

Summary of Contents for Smartflow Swap SPV8-A-M

Page 1: ...de Water Inlet Mounting Holes Valve Handle figure 1 Center Disk Threaded Hole Brass Check Valve for Water Installation The SWAP valve should be mounted to a suitable surface using the mounting holes Line mounting to rigid water pipe instead of bracket mounting is discouraged Connect water supply to the Water Inlet Connect shop air to the 3 8 inch NPT F Air Inlet with either a permanent or quick co...

Page 2: ...ia clearance for 1 4 20 bolts 7 1mm 28 Mounting Bracket Hole Pattern figure 5 2 Manual Vent with Drain 10 32 F Water Outlet 3 8 NPT F Air Inlet Water Inlet WATER PURGE VENT 119mm 4 7 119mm 4 7 220mm 8 66 Max Height 298mm 11 75 Max Operating Width Dimensions figure 4 Supply Water In Air In Supply Water Return Check Valve Included Return Manifold Supply Manifold Injection Mold Vent SWAP Valve Option...

Page 3: ...sible figure 2 Your installation may vary 1 Stop the press 2 Check the TCU manufacturer s instruction for Purge position or Bypass instructions 3 Perform the SWAP Purge Procedure see OPERATION above 4 Reset the TCU to the original operating configuration 5 Select Water after the new mold is installed and the cooling water connections are secure Note It is possible for the majority of the purge air...

Page 4: ...valve handle is in the correct position Water leaks from the valve while in operation Replace O Rings Contact factory for repair or field replacement procedure Mold does not evacuate completely Check air pressure 80 to 125 psi required Replacement Additional Parts Description SPV8 1 inch O Ring Set PVOSET 100 Valve Handle Knob PVKB 100 Air Check Valve 3 8 PVCV 3 Return Check Valve PVCV 100 Manual ...

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