Plettenberg HP 370, Operating Manual

Page 1: ...BAIndustrie_UK Version 1 0 2016 04 12 ENGLISH Operating manual industrial motors ...

Page 2: ...tion 5 3 Product overview 8 Type designation 8 Technical data 8 Environmental and climatic conditions 8 Structure of internal rotor 9 4 Commissioning 10 Safety during commissioning 10 Assembly 10 Nova 15 11 Nova 30 12 HP 370 14 HP 505 17 HP 600 HP 620 19 Cable connections 21 Settings 22 Visual inspection and mechanical inspection 22 5 Troubleshooting 23 6 Repetetive handling 23 Care 23 7 Disposal ...

Page 3: ...n GmbH Co KG An internal company duplication which is intended for the evaluation of the product or for the appropriate assignment is permitted and not subject to approval Plettenberg Elektromotoren GmbH Co KG Rostocker Straße 30 D 34225 Baunatal Großenritte GERMANY Telefon 49 0 56 01 97 96 0 Fax 49 0 56 01 97 96 11 Internet www Plettenberg Motoren com E Mail Info Plettenberg Motoren com 2016 Plet...

Page 4: ...s Links regarding updated additional information can be found under www Plettenberg Motoren com Symbols Clarification Warning the non observance of which leads directly to death or serious injury Warning the non observance of which may result in serious injury Warning the non observance of which may result in minor or moderate injury Warning non observance of which may result in damage to property...

Page 5: ...n and with the product In order to prevent personal injury and property damage and to ensure continuous operation of the product always read this chapter carefully and follow all safety instructions at all times Intended use Savety information Slight moderate or severe injuries Malfunction due to electromagnetic interference Communication equipment and other devices in the surroundings must not be...

Page 6: ...that the motor is properly fastened Always ensure that the controller settings are correct The product must be sufficiently cooled Operation of the motor at idling speed without load is prohibited Electric shock burns fire caused by energised parts The product must always be protected against overheating dirt and moisture otherwise the components will be damaged This can cause short circuits The p...

Page 7: ...age and or malfunction or extinction of these Crushing pulling in being caught up Caused by careless touching and too small a distance from rotating parts There must be sufficient distance retained to the motor so that no people or objects can be caught up or drawn in Burns Caused by carelessly touching hot surfaces After operation of the product the surfaces may still be hot Always allow the prod...

Page 8: ...Nova 30 WK 5 6 5 30 140 5000 32 Nova 30 S WK 5 6 5 30 140 7000 32 HP 370 0 57 0 95 10 60 10000 5 oder 12 HP 370 S 0 57 0 95 10 60 20000 5 oder 12 HP 505 1 4 1 5 10 60 10000 12 HP 600 S 1 7 2 7 10 80 20000 15 HP 620 1 7 2 5 10 80 7000 15 HP 620 S 1 7 2 5 10 80 12000 15 Ambient temperature 20 C up to 40 C Permissible humidity Non condensing Protection class depending on type IP 21 IP53 Type designat...

Page 9: ...sing Permanent magnets are attached to the axis and rotate in the magnetic field of the windings Type Nova 30 mit Wasserkühlung 1 motor phase 1 red 2 motor phase 2 yellow 3 motor phase 3 blue 4 sensor wire 5 shaft 6 cooling optionally Structure of in running motor 1 2 3 4 5 6 ...

Page 10: ...tion damage of the motor Always use suitable screws or bolts Sawed or ground screws or bolts can destroy the thread in the motor s bearing shield After each use the motor must cool down again to ambient temperature Only control systems and regulators approved by us may be used You will find an overview on our homepage Never exceed the maximum screw in depth Screws or bolts which are screwed in too...

Page 11: ...0 77mm 40 87mm 50 97mm The motor is fixed with 6 M5 bolts Maximum screw in depth 9 mm Maximum tightening torque 6 Nm Nova 15 xx WK 40 87mm 50 97mm The motor is fixed with 6 M5 bolts Maximum screw in depth 9 mm Maximum tightening torque 6 Nm Nova 15 ...

Page 12: ...operating manual BAIndustrie_UK 12 Nova 30 50 The motor is fixed with 6 M6 bolts Maximum screw in depth 10 mm Maximum tightening torque 10 Nm Nova 30 ...

Page 13: ...operating manual BAIndustrie_UK 13 Nova 30 50 WK The motor is fixed with 6 M6 bolts Maximum screw in depth 10 mm Maximum tightening torque 10 Nm ...

Page 14: ...operating manual BAIndustrie_UK 14 HP 370 xx 30 73 mm 40 83 mm 50 93 mm The motor is fixed with 6 M4 bolts Maximum screw in depth 8 mm Maximum tightening torque 3 Nm HP 370 ...

Page 15: ...operating manual BAIndustrie_UK 15 HP 370 XX MKR 30 73 mm 40 83 mm 50 93 mm The motor is fixed with 6 M4 bolts Maximum screw in depth 8 mm Maximum tightening torque 3 Nm ...

Page 16: ...operating manual BAIndustrie_UK 16 HP 370 50 WK The motor is fixed with 6 M4 bolts Maximum screw in depth 8 mm Maximum tightening torque 3 Nm ...

Page 17: ...operating manual BAIndustrie_UK 17 HP 505 The motor is fixed with 6 M4 bolts Maximum screw in depth 8 mm Maximum tightening torque 3 Nm HP 505 ...

Page 18: ...operating manual BAIndustrie_UK 18 HP 505 50 WK The motor is fixed with 6 M4 bolts Maximum screw in depth 8 mm Maximum tightening torque 3 Nm ...

Page 19: ...ting manual BAIndustrie_UK 19 HP 600 xx HP 620 xx 30 100 5 mm 37 110 5 mm 40 110 5 mm 50 118 5 mm The motor is fixed with 4 M6 bolts Maximum screw in depth 12 mm Maximum tightening torque 10 Nm HP 600 HP 620 ...

Page 20: ...operating manual BAIndustrie_UK 20 HP 600 xx WK HP 620 xx WK 40 108 5 mm 50 118 5 mm The motor is fixed with 4 M6 bolts Maximum screw in depth 12 mm Maximum tightening torque 10 Nm ...

Page 21: ...gle The sensors have open collector outputs with pull up resistors 6 2K Ohm pull up resistors are normally installed but older motors can also have 10k Ohm or 12k Ohm pull up resistors For motors with fork light barriers no additional external pull up resistors may be used otherwise the output will not switch cleanly to 0 V The pull up resistance can be easily determined by measuring the resistanc...

Page 22: ...ed with a revolution speed measuring device All fastening screws or bolts for the motor must be checked for tightness before commissioning It must always be ensured that all energised cables or plugs and sockets are insulated so that unintentional switching on of the motor by cable contact is impossible The position of the water cooling ring and its tightness must be inspected before the initial c...

Page 23: ...ive handling The housing surfaces can be cleaned with compressed air and a dry lint free cloth The motor must never be oiled If this is not observed then the correct functioning of the motor cannot be guaranteed or irreparable damage may occur 7 Disposal A motor with exceeded service life is electronic scrap E scrap consists on the one hand of valuable materials which can be recovered as secondary...

Page 24: ...ur or the motor will be damaged then please send the motor back to our address stating the problem defect or damage Plettenberg Elektromotoren GmbH Co KG Rostocker Straße 30 34225 Baunatal Großenritte GERMANY Phone 49 0 56 01 97 96 0 Fax 49 0 56 01 97 96 11 Internet www Plettenberg Motoren com E Mail Info Plettenberg Motoren com ...

Page 25: ...pe Nova 15 HP 600 30 Nova 30 HP 600 37 HP 600 40 HP 370 30 HP 600 50 HP 370 40 HP 370 50 HP 620 30 HP 620 40 HP 505 HP 620 50 Interference emission EMC Directive Article 6 Appendix I 1 a DIN EN 61000 6 3 2011 09 Electromagnetic Compatibility EMC Part 6 3 Generic standards Interference emission for residential areas business and commercial areas as well as small businesses IEC 61000 6 3 2006 A1 201...

Page 26: ...709 CDV 2014 German Edition FprEN 60204 1 2014 Maximum permissible concentrations in homogeneous materials in by weight RoHS Directive Appendix II Lead 0 1 Cadmium 0 01 Polybrominated biphenyl PBB 0 1 Polybrominated diphenyl ether PBDE 0 1 Mercury 0 1 Hexavalent chromium 0 1 Note The sole responsibility for drawing up this declaration of conformity lies with the manufacturer This declaration of co...