Polaris 2882798 Manual Download

Page: 1 / 12

APPLICATION

Verify accessory fitment at Polaris.com.

BEFORE YOU BEGIN

Read these instructions and check to be sure all parts and tools are accounted for. Please retain these
installation instructions for future reference and parts ordering information.

KIT CONTENTS

This Kit includes:

REF

QTY

PART DESCRIPTION

PART NUMBER

1500 Winch Assembly

1023692

Winch Carrier

1023484

Hitch Receiver

1023486

Battery Harness - Power

4017356

Winch Harness - Jumper

4017355

Stop Bumper

5416562

Winch Hook

2411836

Storage Bag

2688505

Instr 9927951

Rev 02 2017-11

Page 1 of 12

P/N 2882798

INTEGRATED1500LB WINCH KIT

Summary of Contents for 2882798

Page 1: ...eference and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 1500 Winch Assembly 1023692 2 1 Winch Carrier 1023484 3 1 Hitch Receiver 1023486 4 1 Battery Harness Power 4017356 5 1 Winch Harness Jumper 4017355 6 1 Stop Bumper 5416562 7 1 Winch Hook 2411836 8 1 Storage Bag 2688505 Instr 9927951 Rev 02 2017 11 Page 1 of 12 P N 2882798 INTEGRATED1500L...

Page 2: ...le 5141925 20 2 Screw M5 x 0 8 x 40 7520876 21 1 Battery Bolt Kit not shown 2201357 1 Instructions 9927951 TOOLS REQUIRED Safety Glasses Drill Drill Bit specify size Pop Rivet Puller Socket Set Metric Socket Set Torx Bit Torque Wrench Wrench Set Metric IMPORTANT Your Integrated1500lb Winch Kit is exclusively designed for your vehicle Please read the installation instructions thoroughly before begi...

Page 3: ...rews C securing the rear cargo platform to the vehicle 2 Carefully cut out hole location templates for steps 3 5 from the last page of this instruction Verify templates were printed to proper scale by using a ruler or tape measure to verify REFERENCE DIMENSION is exactly 4 inches IMPORTANT If your measurement is not exactly 4 inches then reprint template pages from electronic file using print sett...

Page 4: ...e to equipment 6 Route battery harness cables r through holes in rear tank cover H as shown 7 Reinstall rear tank cover and torque all four rear tank cover fasteners to specification provided below TORQUE 35 In Lbs 4 Nm 8 Remove battery cover K and disconnect black negative cable from battery FIRST then disconnect red positive cable from battery 9 9 Remove existing red positive battery cable cover...

Page 5: ...ttery explosion if tool touches grounded frame Death or serious personal injury may occur Once all cables are securely fastened to their respective terminals reinstall the battery cover K 11 Reinstall rear cargo platform and torque all ten rear cargo platform fasteners to specifications listed below TORQUE 8 5 Ft Lbs 12 Nm 12 Secure the electrical connector portion of the battery harness to the re...

Page 6: ... Next remove the two indicated rivets M from the right hand running board using a drill and 1 4 drill bit 16 Place winch carrier w into position and secure in place using the provided fasteners f g 17 Using a drill and 3 16 drill bit transfer drill the three indicated mounting hole locations N After drilling install provided rivets k with rivet puller to secure to chassis ...

Page 7: ...inch hook onto the end of the rope using the clevis U and cotter pin V 20 Replace seat and any other previously removed accessories 21 Your Integrated Winch Kit comes with a Lock and Ride Bag to store the winch accessories in If you do not have a rear cargo box place the winch bag onto the rear cargo rack and line up the lock and ride anchors with the front two lock and ride holes Insert them full...

Page 8: ...in assembly is fully seated and securely holding the pin in place before using the winch GEAR SELECTION WARNING Attempting to shift the winch while the rope is under tension is dangerous and can result in injuries or death Make sure the winch rope is not in tension before shifting the winch between gears Your winch is equipped with two different gear settings It will either be in the LOCK position...

Page 9: ...y turn itself off after 30 seconds of inactivity You will therefore need to turn the remote back on if it has been more than 30 seconds since prior use To manually turn off the remote hold the small On Off button for 3 seconds or until the LED light turns off See the illustration below for proper wireless remote operation WIRED REMOTE OPERATION To use the wired remote make sure it is connected to ...

Page 10: ...eard when winch control button is depressed but winch motor is silent then verify electrical connections between winch and contactor are free of damage and or corrosion If winch makes noise but does not move verify winch is in gear If winch is in gear but winch still does not move have a dealer inspect the winch Winch operates too slowly Winch is improperly loaded Verify rope cable is not binding ...

Page 11: ...Instr 9927951 Rev 02 2017 11 Page 11 of 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...Instr 9927951 Rev 02 2017 11 Page 12 of 12 TEMPLATE PAGE 4 00 REFERENCE DIMENSION INCHES T1 T2 ...

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