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PH03 Comfort Inn - September 2008

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PH03 Comfort Inn™

  Assembly Instructions

  USA PATENTS:  4,577,351, 4,637,299, 4,793,100, 4,831,671, 4,895,400, 4,918,765

Des. 304,082  CANADIAN PATENT:  1311898 

®

P

OLY

J

OHN

®

POLYJOHN

USA

PolyJohn Enterprises Corp

2500 Gaspar Ave.

Whiting, IN  46394

Phone:  800-292-1305 

Fax:  219-659-0625

www.polyjohn.com
info@polyjohn.com

POLYJOHN

WORLDWIDE

PolyJohn (UK) Ltd.

Equinox 1 Audby Lane

Wetherby, England LS22 7RD

Phone:  44 (0) 1937-583333

Fax:  44 (0) 1937-583322

sales@polyjohn.co.uk

POLYJOHN

CANADA

PolyJohn Canada

P.O. Box 2300

199 Forest Plain Rd.

Orillia, Ontario LV3 6S2

Phone:  800-465-9590

Fax:  705-325-8250

info@polyjohncanada.ca

SPECIFICATIONS

DIMENSION                     IMPERIAL        METRIC

Exterior Height                      91 in                  231 cm
Exterior Width                        62 in                  157 cm
Exterior Length                      62 in                  157 cm
Door Frame Height(I.D.)      74 in                  188 cm
Door Frame Width(I.D.)        32 in                    81 cm
Tank Seat Height                   19 in                    48 cm
Weight                                      240 lb                108 kg
Static Tank Capacity             33 gal                 125 L 
Recirc Tank Capacity 

 22 gal                83.6 L

Side Panel Decal Area          12” x 23”           30cm x 58cm
Door Panel Decal Area         27” x 27”           68cm x 68cm

We recommend reading through the entire Assembly Instructions prior to 
proceeding with installation, service or maintenance.  All references to left 
and right throughout this guide are as viewed from the front.

Summary of Contents for Comfort Inn PH03

Page 1: ...P O Box 2300 199 Forest Plain Rd Orillia Ontario LV3 6S2 Phone 800 465 9590 Fax 705 325 8250 info polyjohncanada ca SPECIFICATIONS DIMENSION IMPERIAL METRIC Exterior Height 91 in 231 cm Exterior Widt...

Page 2: ...3 Washer 8 PC 000139 Bolt 8 PC 000140 Nut 6 PC 000570 Fly Screen 9 PC 000100 Rivet 9 PC 000106 Washer PH03 0001C Floor Complete PH03 0001R Right Base Surround PH03 0001L Left Base Surround PH03 0002 F...

Page 3: ...23 Washer 1 4 x 5 8 PC 000200 Door Cable 3 PC 000105 Rivet to door 1 PC 000104 Rivet to jamb 1 PC 000168 Washer 1 PC 000106 Washer PC 000223 Handle 2 PC 000104 Rivet PC 000800 Door Spring Closure PC 0...

Page 4: ...plete FS3 0022P Bowl Lid Pewter 4 PC 000352 Hose Clamp CH100 020 Hose 1 x 20 PC 000590 Flush Tank Pump PC 100611 Shaft SG1 0013 Cup Flapper Valve PC 100620 Counterweight 2 PC 000155 Screw 2 PC 000233...

Page 5: ...of the walls when exposed to weather extremes GENERAL OVERVIEW ASSEMBLY INSTRUCTIONS Locate three wall panels and four corner panels Choose one of the wall panels to be the rear panel and add a cor ne...

Page 6: ...he bottom of the door On the outside center of the door there are two pre drilled holes Rivet the door handle PC 000223 with 2 PC 000104 rivets and then press in the mounting hole fillers for the hand...

Page 7: ...121 Washer 25 Used in this step Step 4 Roof Assembly NOTE The front and three wall panels are supplied with pre drilled holes at the top center of each panel The roof is supplied with dimple spots alo...

Page 8: ...Used in this step PC 000106 Washer 4 Used in this step PC 000102 Rivet 4 Used in this step PC 000106 Washer 36 Used in this step PC 000100 Rivet 36 Used in this step 26 1 2 There are three 24 grab ba...

Page 9: ...overlap the center holes of the screens at the date stamp symbol IMPOR TANT MAKE SURE BOTH SCREENS ARE CENTERED IN THE VENT SLOT From inside the unit using a 13 64 drill bit drill a hole through the c...

Page 10: ...oor jamb and from the outside put the other end of the cable on 1 PC 000104 rivet followed by 1 PC 000168 washer and 1 PC 000106 back up washer Rivet in place NOTE Rivet from outside in to allow for t...

Page 11: ...r of the door jamb to the door closure retainer clip From inside the unit using a 13 64 bit drill two holes into one side of the door jamb only Rivet the cable clip to the door jamb using 2 PC 000102...

Page 12: ...diana 46394 2175 Tel 800 292 1305 Extension 514 www rid it com PolyJohn is a family owned state of the art plastics manufacturing company dedicated to providing its employees with a work environment c...

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