Porter-Cable CPLC7060V, Instruction Manual

Page 1: ...located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No ESPAÑOL PÁGINA 27 FRANÇAIS PAGE 53 IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations PROFESSIONAL POWER TOOLS Copyright 2000 PORTER CABLE Corporation MODEL CPLC7060V ...

Page 2: ...he nearest Autho rized Service Center for ordering repair parts and for warranty repairs When ordering repair parts from your local Authorized Service Center always give the following information Model number of your compressor Part number and description of the item you wish to purchase Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work SAFETY GUIDELINES DEFINITIONS IMPOR...

Page 3: ... FIRE AIR TANK THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT IMPORTANT SAFETY INSTRUCTIONS cont d DRAIN TANK DAILY OR AFTER EACH USE IF TANK DEVELOPS A LEAK REPLACE IT IMMEDIATELY WITH A NEW TANK OR REPLACE THE ENTIRE COMPRESSOR NEVER DRILL INTO WELD OR...

Page 4: ... AIR FROM THE COMPRESSOR EITHER DIRECTLY OR FROM A BREATHING DEVICE CONNECTED TO THE COMPRESSOR WORK IN AN AREA WITH GOOD CROSS VENTILATION READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE SPRAYING USE A NIOSH MSHA APPROVED RESPIRATOR DESIGNED FOR USE WITH YOUR SPECIFIC APPLICATION RISK TO BREATHING WHAT CAN HAPPEN HOW TO PREVENT IT YOUR ...

Page 5: ... AFTER OPERATION COMPRESSOR WILL REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION DO NOT REACH AROUND PROTECTIVE SHROUDS OR ATTEMPT MAINTENANCE UNTIL UNIT HAS BEEN ALLOWED TO COOL A PORTABLE COMPRESSOR CAN FALL FROM A TABLE WORKBENCH OR ROOF CAUSING DAMAGE TO THE COMPRESSOR AND COULD RESULT IN SERIOUS INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS ALWAYS OPERATE COMPRESSOR IN A STABLE SECURE POSITION...

Page 6: ...lace a lock on the line power switch so no one else can turn on the power GLOSSARY DUTY CYCLE Porter Cable air compressors should be operated on not more than a 50 duty cycle This means an air compressor that pumps air more than 50 of one hour is considered misuse because the air compressor is undersized for the required air demand Maximum compressor pumping time per hour is 30 minutes SPECIFICATI...

Page 7: ...on air is compressed The intake valves close and compressed air is forced out through the exhaust valve through the outlet tube through the check valve and into the air tank Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet Drain Valve not shown Located at the base of the air tank to drain condensation Check Valve not shown Whe...

Page 8: ...way from areas which have dirt vapor and combustible fumes in the atmosphere which may clog and gum the intake filter and valves causing inefficient operation If humidity is high an air filter can be installed in line to remove excessive moisture Closely follow instructions packaged with the filter for proper installation It must be installed as close as possible to the accessory The air compresso...

Page 9: ...perage rating of the electrical box is adequate 2 The supply line has the same electrical characteristics voltage cycle and phase as motor Refer to the Specification Chart or your air compressor unit NOTE THESE UNITS DO NOT INCLUDE ANY WIRING BECAUSE OF VARIOUS INSTALLATION REQUIREMENTS Wiring must be such that full motor nameplate voltage plus or minus 10 is available at the motor terminals durin...

Page 10: ...anty Service Center or a licensed electrician Lubrication and Oil Air compressors are shipped without oil A small amount of oil may be present in the pump upon receipt of the air compressor This is due to plant testing and does not mean that the pump contains the correct amount of oil Do not attempt to operate in order to check wiring or for any reason without first adding oil to the crankcase Ser...

Page 11: ...ipes and fittings used must be certified safe for the pressures involved Pipe thread lubricant must be used on all male pipe threads and all joints are to be made up tight since small leaks in the piping system are the largest single cause of high operating costs All piping should be sloped to an accessible drain point and all outlets should be taken from the top of the main distribution air line ...

Page 12: ...mproving the productivity of compressed air systems Water and water vapor removal increases the efficiency of air operated equipment reduces contamination and rusting increases the service life of pneumatic equipment and tools prevents air line freeze ups and reduces product rejects The use of dryers aftercoolers and filters is recommended when these moisture related problems are reported to our f...

Page 13: ...CEDURES Daily Start Up Checklist 1 Check oil and add if necessary 2 Before attaching an air hose or accessory make sure the shut off valve is in the closed position Make sure the ON AUTO lever is in the OFF position Compressed air from the unit may contain water condensation and oil mist Do not spray unfiltered air at an item that could be damaged by moisture Some air operated tools or devices may...

Page 14: ...air tank pressure is approximately 20 psi 4 Drain water from the air tank any moisture separators or transformers 5 Check for any unusual noise and or vibration 6 Manually check all safety valves to make sure they are operating properly 7 Inspect for oil leaks Take unit to an Authorized Service Center for repair 8 Inspect air filter and replace if necessary Every 40 Hours of Operation 1 Inspect co...

Page 15: ... top of the fill hole and must not be allowed to be lower than 3 8 from the top 6 threads at any time 2 See Routine Maintenance Schedule for oil change scheduling 3 Remove the oil fill and drain plugs Collect the oil in a suitable container 4 Replace the oil drain plug and refill the crankcase with recommended oil Note It is important to maintain the proper oil level A low oil level reduces proper...

Page 16: ...tlet tube and tighten top and bottom nuts 9 Replace pressure release tube 10 Perform the Break in procedure Safety Valve Inspection and Replacement Fig 6 IF THE SAFETY VALVE DOES NOT WORK PROPERLY OVER PRESSURIZATION MAY OCCUR CAUSING AIR TANK RUPTURE OR EXPLOSION OCCASIONALLY PULL THE RING ON THE SAFETY VALVE TO MAKE SURE THAT THE SAFETY VALVE OPERATES FREELY IF THE VALVE IS STUCK OR DOES NOT OPE...

Page 17: ...lbs and replace belt 6 Check for proper tension by applying three pounds of pressure midway between the motor pulley and the beltwheel The belt is properly tensioned when it deflects approximately 1 4 at this point 7 Ensure beltwheel and motor pulley are aligned 8 Replace beltguard Pressure Switch Replacement PRESSURE LOADS BEYOND DESIGN LIMITS MAY CAUSE TANK RUPTURE OR EXPLOSION PRESSURE SWITCH O...

Page 18: ... Disconnect the pressure release and outlet tubes from the air compressor 5 Remove the hardware securing the cylinder head and remove the cylinder head and valve plate MANY SOLVENTS ARE HIGHLY FLAMMABLE AND A HEALTH HAZARD IF INHALED ALWAYS OBSERVE THE SOLVENT MANUFACTURER S SAFETY INSTRUCTIONS AND WARNINGS 6 Clean carbon deposits in head cavities and valve plates with lacquer thinner or other sui...

Page 19: ... 20 psi 6 Open the drain valve underneath the air tank and drain water from air tank DRAIN AIR TANK DAILY Water will condense in the air tank If not drained the water will corrode and weaken the air tank causing a risk of air tank rupture The Air tank must be drained properly 7 After the water has been drained close the drain valve Note If drain cock valve is clogged release air pressure in air ta...

Page 20: ...tch cut out too high Pressure switch does not shut off motor when air compressor reaches cut out pressure Tube fittings are not tight enough Malfunctioning or dirty check valve Malfunctioning pressure switch release valve Malfunctioning check valve Damaged air tank Possible malfunctioning in safety valve Loose belt No oil in the air compressor pump Move the pressure switch lever to the OFF positio...

Page 21: ...box area Contact Service Center for inspection or replacement if necessary Have checked by a Service Center Do not operate the air compressor in the spray area See Flammable Vapor Warning Have checked by a local Service Center 1 Check fuse box for blown fuse and replace if necessary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that specified for your particula...

Page 22: ...the cylinder Reassemble using new gaskets and see Unit Parts Manual for correct torque specifications Excessive oil consumption Restricted air intake Air compressor overworked Poor quality oil Replace the air intake Reduce air consumption or add another air compressor to take up some of the load Drain pump and replace with correct oil Refer to Lubrication and Oil Section Decrease amount of air usa...

Page 23: ...nt style electric motors run relatively hot under normal operating conditions with reasonable air compressor loading This condition is normal and no adjustment is necessary Under normal operating conditions the motor amperage draw will not exceed the nameplate amperage rating plus the service factor as it appears on the electric motor If a condition of sustained high amperage exists refer to servi...

Page 24: ... the air line Do not mix different styles of bodies plugs HOSE 3 8 I D HOSE Ideal for increasing working distance in high CFM applications 1 4 COIL HOSE Self retracting and lightweight Less bulk than regular hoses Ideal secondary hose line in lower CFM applications FILTERS REGULATORS LUBRICATORS FILTER REGULATOR Regulates air pressure and removes moisture oil and other debris from the air line Pro...

Page 25: ...25 ENG NOTES ...

Page 26: ...terials or other contaminants Expendable items that become worn during normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do not interfere with tool functionality Freight costs from customer to Porter Cable Repair and transportation costs of products or parts determined not to be defective ANY INCIDENTAL INDIRECT OR CONSEQUENT...