Poulan Pro 406281, Owner'S Manual

Page 1: ...ROWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 406281 08 14 06 BY Printed in U S A ...

Page 2: ...own from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoro...

Page 3: ...gh transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure ...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON ...

Page 5: ...eaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located o...

Page 6: ... SLEEVE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with ...

Page 7: ...purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt nylon washe...

Page 8: ... Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE...

Page 9: ...ed to cut through deep snowdrifts Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Freewheel control disengages transmission for pushing the snowthrower with the engine off Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute RECOIL ...

Page 10: ...ols before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE FU...

Page 11: ...by the handle and push and twist the tool into the discharge chute to dislodge the blockage Afterthepackedsnowhasbeendislodged returntheclean out tool to it s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirectionofdischarge beforerestartingtheengine Restart the engine then squeeze the auger control...

Page 12: ...ates are adjusted evenly Tighten securely SCRAPER BAR The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar TO USE DRIFT CUTTERS See Fig 20 Use the drift cutters to cut through deep snowdrifts t...

Page 13: ...steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine Toavoidpossiblefreeze upofthestarter proceedasfollows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push...

Page 14: ... 2 Check for loose fasteners 3 Checkcontrolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART Engine oil Pivot points SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain proper air pressure in both tires 14 17 P S I 19 24 5 N m Keeptiresfreeofgasolineandoil whichcanharmru...

Page 15: ...l cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFF...

Page 16: ...ew1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller th...

Page 17: ... the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower completely together and check carefully for proper routing of belts If auger belt has becomedislodgedfromthepulley bycatchingtheidler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when br...

Page 18: ...hrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to ...

Page 19: ... FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged...

Page 20: ...0 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 30 31 28 19 55 28 19 55 22 18 26 25 20 25 26 29 20 24 18 10 24 54 52 53 53 23 21 54 21 52 17 17 23 56 ...

Page 21: ...400 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 30 405973X479 Auger Assembly RH 31 405972X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 ...

Page 22: ...2 REPAIR PARTS SNOW THROWER MODEL PP11H30ES 96192001400 CONTROL PANEL DISCHARGE CHUTE 3 32 2 2 1 1 6 19 2 26 34 14 35 33 36 28 27 25 20 29 31 30 16 18 17 10 14 3 13 15 9 11 12 7 5 6 8 8 27 22 23 4 22 23 ...

Page 23: ...tor Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 198648 Bolt Carriage 5 16 18 x 3 4 22 74041024 Screw 10 24 x 1 1 2 23 188303 Control Assembly Power Steering 25 169675 Nut Lock 5 16 18 26 192001 Lever Assembly Speed Control 27 169675 Retainer Hairpin 28 187782 Rod Upper Speed Control 29 187784 Rod Lower Speed Control 30 192710 Clamp Mounting Clean O...

Page 24: ...HROWER MODEL PP11H30ES 96192001400 HANDLES 32 31 32 30 31 12 10 11 13 15 15 12 16 17 16 23 22 27 27 22 17 11 15 15 14 38 39 40 37 33 35 35 34 34 42 43 44 45 46 46 7 6 36 2 5 5 1 4 4 4 4 8 28 28 9 18 19 20 21 26 24 24 25 5 5 ...

Page 25: ...Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Control 27 17000616 Screw Hex Head 3 8 16 x 1 28 198559 Bushing Pivot Lever 30 182906 Console Panel 31 175262 Screw Hex Head Tapping 10 24 x 1 1 4 32 184471 Screw Hex Head Tapping 10 24 x 1 2 33 196335X008 Latch Interlock 34 183518 Bolt Shoulder 35 68038 Nut Lock 1 4 20 36 178831 Spring Torsion Lever 37 193885 Spring Interlock 38...

Page 26: ...26 REPAIR PARTS SNOW THROWER MODEL PP11H30ES 96192001400 DRIVE 11 8 3 3 4 23 1 1 5 5 2 2 7 9 10 6 14 12 18 19 20 13 13 13 13 15 16 22 21 ...

Page 27: ...Thrust 4 74780632 Screw Cap Hex Head 3 8 16 x 2 5 179830 Bearing Axle 6 73930600 Nut Hex Centerlock 3 8 16 7 187776 Transmission Assembly 8 187787 Speed Control Arm Hydro 9 700279 Retainer Clip 10 188101 Torque Strap 11 193255X479 Bracket Anti Rotate 12 73800400 Nut Hex Nylock 1 4 20 13 150078 Screw Hex Washer Head 5 16 18 x 3 4 14 193256 Rod Bypass Valve 15 191995 Pop Rivet 16 404308 Shaft Axle 1...

Page 28: ...RTS SNOW THROWER MODEL PP11H30ES 96192001400 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 53 30 29 31 31 47 47 48 46 44 49 50 51 52 5 5 44 45 16 58 35 34 10 21 28 57 6 ...

Page 29: ...Screw Hex Head 5 16 18 x 1 22 179371 Spacer Engine Pulley 23 180478 Pulley Engine Traction Drive 24 179157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 193607 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cover Toolbox 31 405024 Screw Hex Head 1 4 20 x 1 2 34 198580 Screw Hex Head 1 4 28 x 3 ...

Page 30: ...0ES 96192001400 WHEELS DECALS 7 32 30 32 30 15 18 17 19 13 20 11 27 27 19 16 20 11 11 11 11 14 15 12 13 18 14 12 4 4 31 34 34 2 8 3 21 33 22 23 24 25 26 28 28 29 10 10 4 4 7 28 28 26 29 25 24 23 22 33 21 9 1 2 3 10 5 3 1 4 2 1 10 7 6 8 9 11 12 ...

Page 31: ...27 189282 Key Square 1 4 x 875 28 174697 Washer Thrust 1 29 179830 Bearing Axle 30 193885 Spring Return Steering Latch 31 196753X421 Wheel Assembly 16 Power Steering RH 32 700279 Clip Retainer 33 12000045 Ring Retaining 34 146315 Screw Hex Head Tapping 5 16 18 x 5 8 KEY PART NO NO DESCRIPTION 1 181037 Decal Danger 2 187867 Decal Poulan Pro 11 HP 30 3 181035 Decal Danger Deflector 4 181042 Decal Da...

Page 32: ...is Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an a...