POWERHANDLING PowerRoll RVB Series, Assembly, Operation, Safety And Maintenance Manual

Page 1: ...PowerHandling Inc RVB SERIES ASSEMBLY OPERATION SAFETY AND MAINTENANCE MANUAL Published PowerHandling Inc...

Page 2: ...ing 12 Pushing the Load Forward 12 Pulling the Load Backward 12 Precautions to Take Before Rolling a Load 13 Option Safety Stop Chock 13 Quick Charge Quick Change Battery Concept 14 Installation of th...

Page 3: ...securely protect the machine in transport Correct packaging is critical in being able to transport PowerRolls without damage in transit as the units are extremely dense very heavy for their size and m...

Page 4: ...d lock washers on the machine base STEP 3 Position Handle Mount over mounting screws and lock washers by sliding mount down Ensure all lock washers are seated under screw heads and not trapped between...

Page 5: ...mount STEP 2 Line up the holes in the handle and the handle mount as shown ssembly Instructions STEP 3 Fasten the set screw making sure it sits above the cable restraint as shown thus securing it STE...

Page 6: ...le mount STEP 2 Line up the holes in the handle and the handle mount as shown e Assembly Instructions STEP 3 Fasten the set screw making sure it sits above the cable restraint as shown thus securing i...

Page 7: ...ck charge cycle is complete and the battery is ready for use Below is a copy of the decal on the charger summarizing the above information Note that the battery pack will begin to self discharge when...

Page 8: ...ated life Consider replacing the battery with a new one if you note either of the following conditions The battery run time drops below about 80 of the original run time The battery charge time increa...

Page 9: ...ct the battery from water and other moisture If the battery becomes wet during use dry it as soon as possible Failure to follow proper safety instructions will void the warranty and may create a hazar...

Page 10: ...tion of the gearbox influences the torque output Note the gearing does not change the power of the PowerRoll but rather with each increase in gearing it increases the torque output while it correspond...

Page 11: ...be changed to any of the available gearing options by switching out the drive module If a different drive module better suits your application and the machine is within 3 months of age the drive modu...

Page 12: ...ue the unit will generate It is generally safest to engage the variable speed throttle gradually so as to prevent the possibility of accelerating the load too rapidly and rolling it beyond the intende...

Page 13: ...rocedures of the facility in which the PowerRoll is being used All precautions are required in ensuring a clear path is available sufficient warning or safety lock out is put into effect and where pos...

Page 14: ...mart chargers are custom designed and built to operate only with PowerHandling battery packs Do not use a different charger for a PowerHandling battery pack and do not use a different battery pack on...

Page 15: ...reel up onto a platform This short duration of near stall is okay and it is expected to be subjected to this However if it remains in this near stall state for too long damage is occurring to the moto...

Page 16: ...specified value or if the machine is showing a noticeable lack of speed or power when moving a load then please progress through the following trouble shooting suggestions I Inspect the drive roller u...

Page 17: ...embedded into or otherwise making contact with it reducing its ability to achieve a friction contact As the drive roller makes pressure contact with the support roller while the machine is operating...

Page 18: ...the normal operating temperature or safe operation mode The LED will start to flash red quickly when the motor temperature is higher than normal operating temperature but the PowerRoll will still func...

Page 19: ...erature in real time and displays this warning if the motor temp increases above the high motor temperature threshold On Off Motor Over Temp Slow Flash Red Disabled This is to protect the motor from o...

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