PowerWalker 10134063, User Manual

Page 1: ...LiFe Battery System 48 100 Version 1 1 User Manual ...

Page 2: ...3Specifications 5 2 4Product Indicator Setting 6 3 Installation 10 3 1Installation Environment 10 3 2Mounting the Modules 11 3 3 Wiring Configuration 15 3 4 Wiring Diagrams of Diverse Applications 20 4 Start Up Shut Off the Battery Module 24 4 1 Start up the battery module 24 4 2 Shut off the battery module 24 5 Trouble Shooting 25 ...

Page 3: ...t inoperable 2 If the battery is stored for a long time it is required to charge them every six months and the SOC should be no less than 90 3 Battery needs to be recharged within 12 hours after fully discharged 4 Do not expose cable outside 5 All the battery terminals must be disconnected for maintenance 6 Do not use cleaning solvents to clean the battery 7 Do not expose battery to flammable or h...

Page 4: ... the battery system are compatible with related equipment 7 Keep the battery away from water and fire 1 2 In Use 1 If the battery system needs to be moved or repaired the power must be cut off and the battery is completely shutdown 2 It is prohibited to connect the battery with a different type of battery 3 It is prohibited to put the batteries working with faulty or incompatible inverter 4 It is ...

Page 5: ...fe Battery modules can be used alone or in parallel to expand capacity for different requirements PV Modules Battery Modules Public Grid Inverter Home Appliances 2 1 Features Non Toxic non polluting and friendly to the environment LiFeO4 cell material safety performance and long cycle life Smart BMS protection functions over discharge high temperature over charge over current Flexible configuratio...

Page 6: ...ble save it for reuse or dispose of it properly Battery Module Manual Stand Feet x2 L type Brackets x2 Fixing Plates x2 Screws x20 External Battery connectors RJ45 cable RJ11 cable RJ11 Jumper BAT x2 BAT x2 PDU module can be purchased separately Following contents will be included in its separately package PDU Module Cable Gland x2 ...

Page 7: ...Voltage 52 5 V 0 1 V Max Charge Current 100 A Standard Charge Method 0 2C CC Constant Current charge to FC CV Constant Voltage charge till charge current decline to 0 05C Inner Resistance 20mΩ Storage Temperature 20ºC 60 ºC 20 C 5 C is the recommended storage temperature Dimension D x W x H mm 185 x 540 x 420 Dimension with stand feet D x W x H mm 185 x 540 x 530 Net Weight kg 48 Operation Tempera...

Page 8: ...d hold the button over 5 seconds to turn on the module If battery module is working press and hold the button for approximately 5 seconds to shut down the module 2 Battery Level LEDs Indicates battery level Please refer to the LED indicator table for the details 3 Battery Status LEDs Indicates battery module status Please refer to the LED indicator table for the details ...

Page 9: ...0 25 ON OFF ON OFF OFF OFF 26 50 ON OFF ON ON OFF OFF 51 75 ON OFF ON ON ON OFF 76 100 ON OFF ON ON ON ON Alarm mode Warning OFF Flash Fault OFF ON Power Off OFF OFF OFF OFF OFF OFF 4 External Battery Connector There are two sets of battery connectors in parallel Positive terminals are marked in BAT and Negative terminals are marked in BAT 5 RS485 Port BMS Communication Port Connector type RJ45 Fu...

Page 10: ...4 RS485B 5 RS485A 6 PresentA 7 PresentB 8 NC1 6 Extension Port Connector type RJ11 Function BMS signal transmission for battery module and for battery capacity extension in parallel Pin Definition PIN Definition 1 CANH 2 CANL 3 PresentA 4 PresentB 5 NC 6 NC ...

Page 11: ... number can be random no particular order If more than one battery module in the parallel system the battery pack connected to the inverter module is the Master battery and the ID code should be set as 0 The ID code of the remaining battery module MUST be unique Do not set the same number for 2 battery modules in the parallel system Maximum 10 battery modules can be operated in parallel PIN Defini...

Page 12: ...re is within the range of 0 50 C The temperature and humidity are maintained at a constant level There is minimal dust and dirt in the area Caution If the ambient temperature is out of the operating range the battery module will stop operate to protect itself The optimal temperature range for the battery module to operate is 0 C to 50 C Frequent exposure to harsh temperatures may deteriorate the p...

Page 13: ...ith four screws Step 2 Install one battery module by following below steps a Use a Ø13mm drill to drill holes about 60mm deep according to the distance indicated on the below chart Drill two holes on the floor first then drill two holes on the wall If there is one more battery module to be stacked up drill two holes at a vertical distance of 420mm 583 00mm 85 00mm 85 00mm 612 5mm 612 5mm 420 00mm ...

Page 14: ...sher d Take assembled battery module in step 1 and put on the ground Align the hole on fixing plate with the two expansion bolts on the ground Align the hole on L type bracket with two expansion bolts on the wall Pass through the remaining bolt in the floor and wall Then screw back the nut spring washer and flat washer ...

Page 15: ...s step If more than one battery module is connected please follow the instructions below a Put the additional battery module on the top of battery module installed on the ground Make sure they are aligned well b Install one fixing plate to fix two battery modules with four screws as following the picture shown ...

Page 16: ...e wall with two expansion bolts e If there are more battery modules installed repeat steps a to d Step 4 If an optional PDU module is required in the system Stack the PDU module on the top of all battery modules Install two fixing plates supplied in PDU module package on both sides of the modules with eight screws ...

Page 17: ...g Configuration Step 1 Insert the supplied RJ11 jumper into one of the extension port on the top of the battery module It s required to connect to the battery module for normal operation RJ11 Jumper BAT BAT BAT BAT ...

Page 18: ...er end connects to the extension port of the 2 battery module If there are more battery modules are connected in the system repeat this step to connect more battery modules Caution The battery module connected to the power module is the Master battery and the ID code should be set as 0 BAT BAT BAT BAT BAT BAT BAT BAT BAT BAT BAT BAT RJ11 Jumper RJ11 cable RJ11 cable ...

Page 19: ...le Make sure connect the battery module and inverter module with correct end Inverter BAT The end connects to inverter module The end connects to battery module Master battery module Caution CAUTION If more than one battery modules are connected for capacity extension the battery module connected to inverter module directly will be defined as Master battery module Be sure to set ID number for Mast...

Page 20: ...ed cable size is listed as below Wire Size Cable mm2 1 4AWG 25 a Loosen and disassemble the plug of the supplied battery connector b Insert the battery cable through the tunnel and housing and strip battery cable 11 5 0 2mm 11 5 0 2 c Crimp the cable and the plug with a proper crimping tool ex hydraulic clamp together into a hexagon shape as shown in below chart Then move the housing toward plug a...

Page 21: ...connected RED connector to the positive terminal BLACK connector to the negative terminal If more than one battery modules are connected use battery cable to connect master battery module and remaining battery module one by one e After connecting all cables the battery modules are ready for DC output Master battery module 1 2 10 ...

Page 22: ...20 3 4 Wiring Diagrams of Diverse Applications 1 Single battery module connection with a max 150A current wiring suitable for 6KW Inverter Inverter BAT BAT BAT BAT RJ45 cable RJ11 Jumper Battery Module ...

Page 23: ...21 2 Two battery module connection for a longer backup time with a max 150A current wiring suitable for 6KW Inverter BAT RJ11 Jum ...

Page 24: ...22 3 Two battery module connection for a larger capacity Inverter suitable for 6KW Inverter PDU module is required for combining battery pack current BAT RJ11 Jumper ...

Page 25: ... parallel for large capacity inverter with a longer backup time suitable for 6KW Inverter PDU module is required for combining battery pack current BAT BAT BAT BAT BAT BAT BAT BAT RJ11 Jumper RJ11 cable BAT BAT BAT BAT BAT BAT BAT BAT ...

Page 26: ...urn on the the inverter module which is connected to a battery module already The battery module will be automatically turned on If the manual button cannot be approached just simply turn on the Inverter module The battery module will be automatically turned on 4 2 Shut off the battery module When battery module is in the operating mode press manual ON OFF button for 5 seconds ...

Page 27: ...rt circuit and charge battery System failure detected Shut down system and call maintenance service In parallel battery packs CAN communication lost and parallel imbalance occur on slave battery Ensure communication wires are all correctly connected well Battery cannot charge Protection against over current Reduce the output current of power module Protection against over temperature or under temp...