Prebena PKT-2-J50 SD, Operating Manual

Page 1: ...KG Seestra e 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 820 E mail info prebena com www prebena de www kartuschen tausch de Original Operating Manual for the Pneumatic T...

Page 2: ...ed in the use of the tool by an experienced user This operating manual is intended for the following persons Persons who operate this tool Persons who clean this tool or Persons who dispose of this to...

Page 3: ...injury risks 8 Avoid damage to the tool 9 Description 10 Tool overview and scope of supply 10 Tool overview and scope of supply 11 Function 12 Product features 12 Safety devices 13 Accessories 14 Data...

Page 4: ...ng housing and outer surfaces 45 Oiling the tool 46 Lubricate compressed air cartridge 47 Filling the compressed air cartridge 47 Reordering compressed air cartridges 47 Malfunctions 48 Remove jammed...

Page 5: ...n the operating manual are marked with specific layout features This allows you to easily distinguish whether it is normal text lists or work steps that you are reading Tips contain additional informa...

Page 6: ...tructions on how to avoid this danger DANGER Warnings with the word DANGER indicate hazards with an immediate impending risk of serious or even fatal injuries WARNING Warnings with the word WARNING wa...

Page 7: ...an intended use and can result in material damage or even personal injury Unauthorized use An unauthorized use constitutes in particular operation by persons without the necessary know how in the use...

Page 8: ...an explosion hazard Never operate the tool with oxygen or other explosive gases or gas mixtures Do not expose the compressed air cartridge to temperatures over 100 C Avoid injury risks Store the tool...

Page 9: ...ave it inspected by qualified personnel before putting it into use again Do not connect the tool to a compressed air supply where the maximum working pressure of 10 bar may be exceeded Attach permanen...

Page 10: ...Description 10 Description Tool overview and scope of supply...

Page 11: ...Pressure gauge for the pressure of the compressed air cartridge filling level indicator 11 Magazine for brads 12 Adapter for operation with pressure hose 13 Safety valve for the working pressure open...

Page 12: ...ting wheel for the firing protection device Product features The tool has the following features Operation either with compressed air cartridge or on a compressed air system Firing protection device S...

Page 13: ...juries if the tool is operated with defective or by passed firing protection device Use the tool only with a fully functional firing protection device Fire the tool only when the tool nose is pressed...

Page 14: ...ngle indicates that this tool may only be operated with a fully functional firing protection device Accessories The following accessories are available for the tool Compressed air cartridge KT 1000 Fi...

Page 15: ...and full address of the manufacturer The designation of the machine DN Type pneumatic tool Type designation of the tool Type designation of the fasteners that may be used The maximum admissible workin...

Page 16: ...cardboard box WARNING Do not allow children to play with plastic packaging films Risk of suffocation Do not allow children to play with plastic packaging films Store the packaging materials out of th...

Page 17: ...sories must be securely attached The safety devices must not be blocked or otherwise impaired in their function The spring of the firing protection device must not be damaged No parts of the tool or t...

Page 18: ...f a stationary installation The admissible working pressure of the tool is 10 bar If the admissible working pressure is exceeded the pointer of the pressure gauge for the working pressure moves into t...

Page 19: ...idge and the connection on the tool clean and protect from damage Remove any soiling before starting work Severe soiling may only be removed by the manufacturer Lubricate the thread of the valve on th...

Page 20: ...dge 2 for foreign matter and soiling Clean the fitting and connecting thread if necessary WARNING Inadvertent firing during connection to the compressed air supply can result in serious or even fatal...

Page 21: ...his cartridge can exceed the maximum admissible working pressure of the tool In this case the pointer of the pressure gauge for the working pressure 5 is in the red range of the scale WARNING Risk of...

Page 22: ...d air must be filtered dry and oiled with PREBENA special nailer oil An air conditioner must be installed on the coupling side of the outlet ports for the compressed air line to the tool This should c...

Page 23: ...systems see page 22 Operate the tool only when it is in a safe working condition see page 17 Check the condition of the tool see page 17 Check the fitting 3 and the connecting thread of the adapter 2...

Page 24: ...atal injuries Never direct the tool towards yourself other people or animals Empty the magazine before connecting see page 41 WARNING Damaged hoses can burst and result in injuries Inspect the compres...

Page 25: ...3 5 and 10 bar Adjust the working pressure see page 33 if necessary The maximum admissible working pressure of the tool is 10 bar If the compressed air system has an excessively high pressure you hav...

Page 26: ...Preparing the tool 26 Open magazine To open the magazine press the magazine catch 1 to the left in the direction of the arrow Pull the lateral slide 2 out to the right...

Page 27: ...other people or animals CAUTION Incorrect fasteners can lead to injury impair the proper function of the tool or damage the tool Use only the PREBENA fasteners indicated in section Ordering accessori...

Page 28: ...azine push the lateral slide 1 to the left until the magazine lock 2 engages Adjusting the vent To adjust the vent turn the adjusting wheel 1 in the desired direction Turn the vent so that the exhaust...

Page 29: ...ssed air cartridge or compressed air hose from the tool see page 40 Empty the magazine see page 41 Loosen and remove the two rear hex socket head screws 1 on the housing head Position the hanger loop...

Page 30: ...chapter Driving in fasteners from page 36 Check the following points Firing occurs only when the firing safety device is depressed Each time the tool is fired a fastener must be driven into the piece...

Page 31: ...serious or even fatal injuries Never direct the tool towards yourself other people or animals In particular the trigger setting repeat firing must not be used for the following applications For appli...

Page 32: ...e firing setting is marked on the housing Single firing is marked by T repeat firing by TTT Turn the selector switch 1 to the desired position until it engages noticeably The tip of the selector switc...

Page 33: ...ise level and You reduce the wear on the tool To adjust the working pressure at the tool proceed as follows Hold the tool so that you can easily read the pressure gauge for the working pressure 1 and...

Page 34: ...now locked The desired working pressure is now set When operating with a compressed air hose you can set the working pressure at the tool only as high as the output pressure of the compressor Set nail...

Page 35: ...depth turn the adjustment wheel 1 of the firing protection device in clockwise direction Checking nailing depth Press the tool nose against a wooden test block with the same characteristics as the mat...

Page 36: ...eyes or other injuries are possible caused by flying splinters Wear protective goggles and appropriate protective clothing during work Observe the prevailing accident prevention regulations WARNING D...

Page 37: ...setting and the set working pressure Ensure that no other persons are standing behind the wooden block Then check the function of the tool at low working pressure by firing once Adjust the nailing dep...

Page 38: ...or closing boxes or crates and For the attachment of transport locks For these applications set the selector switch to T single firing To fire the tool repeatedly proceed as follows Check the setting...

Page 39: ...t the wood The next fastener is driven in This process can be repeated as long as the trigger is held depressed and there are fasteners in the magazine Reload magazine empty firing protection device T...

Page 40: ...refill the compressed air cartridge using the PKT FILLMASTER 350 DF compressor available as an accessory You can also purchase a full compressed air cartridge in exchange for an empty cartridge from...

Page 41: ...rtent firing during emptying of the magazine can result in serious or even fatal injuries Disconnect the tool from the compressed air supply see page 40 Open the magazine see page 26 Push the remainin...

Page 42: ...al body posture Carry out the following preparatory steps Disconnect the tool from the compressed air supply see page 40 Allow the pressure to be completely relieved from the tool Empty the magazine s...

Page 43: ...Always disconnect the tool from the compressed air supply before transport see page 40 Carry the tool only at the handle Do not touch the trigger lever during transport Disconnect the tool from the pr...

Page 44: ...rt the tool over long distances proceed as follows Pack the tool in the transport case supplied see page 42 Carry the transport case at the handle to the desired working location Set the transport cas...

Page 45: ...serious or even fatal injuries Disconnect the compressed air supply before carrying out service work on the tool see page 40 Empty the magazine before carrying out service work see page 41 Cleaning ho...

Page 46: ...ailer oil If no oiler is installed and the length of the compressed air line to the tool is more than 10 metres adequate lubrication is not assured If you operate the tool only with compressed air car...

Page 47: ...Empty KT 1000 compressed air cartridges may only be filled with the PKT FILLMASTER 350 DF compressor available as an accessory Observe the operating manual of the compressor Reordering compressed air...

Page 48: ...e only carried out by the manufacturer Remove jammed fasteners The tool has a removable cover plate on the tool nose Jammed or deformed fasteners can be removed from the tool nose via this cover To re...

Page 49: ...all malfunctions in the tool are remedied by PREBENA Service Troubleshooting chart The following chart shows possible malfunctions and the necessary measures Symptom Possible cause Remedy Tool loses...

Page 50: ...orking pressure too high air escaping audibly at safety valve for the working pressure Working pressure set too high or tool damaged Reduce working pressure see page 33 If the problem continues to exi...

Page 51: ...e several times If the tool fires set the desired working pressure see page 33 Replace compressed air cartridge see page 19 The moving parts are stuck with lubricant after prolonged storage Clean the...

Page 52: ...special nailer oil into the compressed air port used Fire several times Working pressure too low Increase working pressure see page 33 The plunger with the driver does not return to its starting posit...

Page 53: ...e operated with the PREBENA fasteners indicated on the rating plate Explanation of the type designation Example J30 C NK HA Abbreviation Explanation J30 PREBENA type and leg length C Cutting tip stand...

Page 54: ...m J50 CNKHA 1 05 mm 1 25 mm 50 mm J16 CRF 1 05 mm 1 25 mm 16 mm J19 CRF 1 05 mm 1 25 mm 19 mm J25 CRF 1 05 mm 1 25 mm 25 mm J32 CRF 1 05 mm 1 25 mm 32 mm J40 CRF 1 05 mm 1 25 mm 40 mm J50 CRF 1 05 mm...

Page 55: ...inside diameter 12 mm outside diameter working length 4 m straight length 7 5 m Z160 12 Compressed air hose set with 9 mm inside diameter 15 mm outside diameter straight length 10 0 m Z200 20 Compress...

Page 56: ...n the tool before disposal see page 45 Observe the applicable regulations for the disposal of oil Never throw the tool or parts thereof into the normal domestic refuse If you wish to dispose of the to...

Page 57: ...ng pressure 3 5 10 bar Maximum working pressure 10 bar Air consumption approx 0 2 l per driving operation at 6 bar working pressure approx 550 to 1200 driving operations per compressed air cartridge W...

Page 58: ...rer s address PREBENA Wilfried Bornemann GmbH Co KG Befestigungstechnik Seestra e 20 26 D 63679 Schotten Telephone 49 0 60 44 96 01 0 Telefax 49 0 60 44 96 01 820 E mail info prebena de Homepage www p...

Page 59: ...he guarantee The guarantee does not cover wear parts such as e g O rings etc It shall be at the discretion of PREBENA to observe the guarantee by replacement of the faulty part or by the supply of a n...

Page 60: ...Firing protection device 17 Hose line 17 Nailing depth 35 Pressure gauge for compressed air cartridge 21 Pressure gauge for working pressure 18 25 Safety devices 17 Visible damage 17 Check condition...

Page 61: ...tion device 39 F Fasteners Driving in 36 Load 27 Reload magazine 39 Re ordering 53 Features 12 Fill Compressed air cartridge 47 Magazine 27 Firing Repeated 38 Single 37 Firing protection device Check...

Page 62: ...ply 18 Connecting compressed air cartridge 20 Connecting compressed air hose 22 Load magazine 27 Open magazine 26 Unpacking 16 Weight balancer 29 Pressure gauge Compressed air cartridge 21 Read off wo...

Page 63: ...echnical data Compressed air cartridge 57 Tool 57 Tool Carrying 43 Disposal 56 Oiling 46 Operation 31 Pack in transport case 42 Packing 42 Preparation 16 Service 45 Storage 44 Technical data 57 Transp...

Page 64: ...eestra e 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 820 E mail info prebena com www prebena de www kartuschen tausch de Prebena management system to DIN EN ISO 9001 2000...