Presto PowerStak PPS2200-62NFO-21, Installation, Operation And Service Manual

Page 1: ...__________ Serial _______________________________________ Date Placed in Service ________________________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT February 2019 This manual covers...

Page 2: ...esponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not...

Page 3: ...battery 12 C Warnings and Battery Info 12 D Battery maintenance 12 E Charger Operations 12 S E C T I O N 6 Maintenance 13 A Weekly Operations Maintenance Checks 13 B Monthly Operations Maintenance Che...

Page 4: ...SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non hazardous locations only They can be used i...

Page 5: ...s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had expla...

Page 6: ...ange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of the hazar...

Page 7: ...mes Operate at a speed that allows you to stop safely Be even more careful on slippery or uneven surfaces Do not run over objects on the floor Perform all stacker movements smoothly and at a speed tha...

Page 8: ...y damage to the steel construction of stacker Pick the unit up On con ventional masts use the top crossmember of the lift On narrow masts the cover must be removed to access lifting equipment Be caref...

Page 9: ...he turtle speed button is a maintained contact operation Figure 1 Operational buttons S E C T I O N 4 OPERATION A OPERATING INSTRUCTIONS To Raise and Lower There are two buttons located on both sides...

Page 10: ...st position and the brake is on The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the ha...

Page 11: ...tacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains lo...

Page 12: ...hese components wear a face shield or other suitable protective eyewear Read understand and folow all battery and battery manufacturer s specific pre cautions while working with and or charging batter...

Page 13: ...eck that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean...

Page 14: ...ed out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty...

Page 15: ...ng 4 3 Load Wheel 2 4 Bolt 2 5 Spindle 4 6 Stacker Body Assemby 1 7 Nut 4 8 Spring Washer 4 9 Caster Assembly 1 10 Bolt 4 Item Description Qty 11 Cover Fixing 1 12 Bolt 2 13 Drive Wheel Cover 1 14 Rea...

Page 16: ...fting Switch 2 2 Lowering Switch 2 3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 Figure 3 Control Pod August 2018 and prior 6 Control Pod Bottom Item Description Qty 1 Lifting Switch...

Page 17: ...igure 6 Control Pod Item Description QTY Item Description QTY 0 Control Pod Assembly 1 8 Top Cover 1 1 Button Horn 1 9 Accelerator Assembly 1 2 Knob 2 10 Snap Ring 2 3 Bearing 2 11 Base 1 4 Belly Swit...

Page 18: ...1 9 Bolt 4 10 Spring Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 2...

Page 19: ...1 13 Bolt Tiller arm Pivot up down 2 14 Collar Spindle Tiller arm Pivot up down 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1...

Page 20: ...Dust Cover 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring G...

Page 21: ...ge 21 POWER STAK PPS2200 62 NFO 21 Item Description Qty 1 Block 4 2 Washer 4 3 Roller 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Cotter Pin 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 Fi...

Page 22: ...eel Chain 1 5 Seat Chain Wheel 1 6 Snap Ring 1 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 Item Description Qty 1 Chain Assembly 1 2 Pivot Pin 1 3 Spacer 2 4...

Page 23: ...Plug Plastic 1 11 Oil Filter 1 5 Coupling 1 12 Oil Tank Plastic 1 6 Motor 1 12A Bolt Spring Washer 4 6A Start Switch 1 12B Cover Oil Tank 1 Item Description Qty 1A Valve Block 1 1B Relief Valve 1 1C U...

Page 24: ...M PPS2200 62NFO 21 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4...

Page 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS2200 62 NFO 21 Figure 10 Hydraulic Schematic...

Page 26: ...PPS2200 62 NFO 21 CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Travel Contactor 1 4 Lif...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series Prior to November 2017...

Page 28: ...PRESTO OWNER S MANUAL Page 28 POWER STAK PPS2200 62 NFO 21 Figure 12 Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series From November 2017 to Present...

Page 29: ...CONN DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 8000 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES...

Page 30: ...port To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards...

Page 31: ...her information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All prod...

Page 32: ...circumstances Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and pr...