Prochem Ninja warrior 1200PSI NWCU1312N, Operating Instructions Manual

Page 1: ...86399130 A 02 03 15 Ninja Warrior 1200 PSI Extractor Operating Instructions ENG MODEL NWCU1312N 10070700 From Serial Number Ref No 1 See Serial number page or call Manufacturer ...

Page 2: ...ct To register your product go to http www prochem com WarrantyRegistration aspx For customer assistance 1 800 444 7654 2 86399130 Operators Manual Ninja Warrior 1200PSI Machine Data Label Overview The Ninja Warrior is an electric powered carpet extractor intended for commercial use This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery ta...

Page 3: ... 8 Operations Technical Specifications 9 Controls 10 Machine Operation 11 Chemicals 11 Solution Pump 11 Auto Fill 11 Auto Pump Out 11 Pre Run Inspection 12 Equipment Set up 12 Cleaning 12 Maintenance Periodic Maintenance 13 Daily Regular Maintenance 13 Vacuum Motor Replacement 14 Solution Pump Replacement 15 Troubleshooting 16 Suggested Spare Parts 18 86399130 Operators Manual Ninja Warrior 1200PS...

Page 4: ...practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general...

Page 5: ...ine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings blocked Keep openings free...

Page 6: ...ine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equip ment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personne...

Page 7: ... drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Warning 86244300 Label Circuit Interrupter 86200570 86399130 Operators Manual Ninja Warrior 1200PSI ...

Page 8: ... volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adapter that looks like the adapter in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid e...

Page 9: ...oncerning use of the appliance by a person responsible for their safety MODEL ITEM MEASURE 10070700 Electrical 115 Volt 60 hz 15A Solution Pump 1200 psi Pump Out Pump 5 0 GPM Diaphragm Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Single 3 Stage Weight Empty 151 lbs Weight Full Solution 275 lbs Power cord 2 X 25 feet 86399130 Opera...

Page 10: ... for Vacuum 3 Vacuum Switch 4 Solution Pump Switch 5 Pump Out Switch 6 Pump Out Fitting 7 Solution Auto Fill Fitting 8 Adjustable Unloader Valve 9 Pressure Gauge 10 Solution Accessory Tool Hook up 86399130 Operators Manual Ninja Warrior 1200PSI 1 3 4 5 6 7 8 9 10 2 ...

Page 11: ...n compatible chemicals may cause machine damage and will not be covered under the warranty Carefully read ingredients on manufacturer s label before using any product in this machine Do not let machine run unattended Solution Pump The solution pressure is adjustable by turning the unloader valve on the control panel Do not let pump run dry Auto Fill When a water supply is connected to the auto fil...

Page 12: ...ose to machine Slide the swivel cuff over the outlet on the tank 5 Connect the hose to your machine and wand Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made 6 Turn solution pump vacuum and pump out switches to the on position Cleaning 1 Prior to cleaning make certain that the flo...

Page 13: ... water 5 After each use rinse tank with fresh water Periodi cally inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 10 1 bleach to water solution Waste water should be disposed of properly Do not allow machine to freeze SERVICE SCHEDULE DAILY WEEKLY QUARTERLY Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check ho...

Page 14: ...PSI Vacuum Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside ...

Page 15: ...15 Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs 86399130 Operators Manual Ninja Warrior 1200PSI ...

Page 16: ...uum screen With power off clean screen Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise Vacuum motor seals leaking Replace Floor tool vacuum chamber clogged Wash out with hose Pick lint out with a wire Vacuum hose damaged Replace Recovery tank full Float ball stuck in the up position Turn off power drain recovery tank Solution Pump runs no solution Pump inlet screen plugged Clean ...

Page 17: ...uum pressure Too much chemical Check label for correct solution concentration Solution not flowing properly Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve Nozzle Repair or replace Faulty pump switch Repair Auto fill does not control water level Faulty Auto fill float Replace float Pump out system has no flow Faulty Pump out switch Repla...

Page 18: ...arrior 1200PSI 86135320 BRUSH SET VACUUM 86309790 WHEEL 86308370 VALVE SEALS KIT 1200 86308380 CAM BEARING KIT 1200 86001660 HUBCAP SHAFT 86007970 STRAINER PUMP 86308360 PLUNGER SEAL KIT 1200 86334490 DECK PLATE 86010730 WASHER 86300070 HUBCAP 86199430 CASTOR ...

Page 19: ...19 Notes 86399130 Operators Manual Ninja Warrior 1200PSI ...

Page 20: ...86399140 A 02 03 15 Spare Parts List 1 007 070 0 Ninja Warrior 1200 PSI From Serial Number Ref No 1 See Serial number page or call Manufacturer ...

Page 21: ...cription of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustration is shown it displays the olde...

Page 22: ...e this Spare Parts List 2 Table of Contents 3 Control Panel 4 Decals 6 Electrical 8 Frame 10 Pump 12 Pump Out 14 Recovery 16 Solution 18 Vacuum 20 Wiring 22 Serial Number 24 Notes 25 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 23: ...4 Control Panel 8 2 5 10 12 13 15 16 20 21 22 23 24 25 26 11 4 13 17 19 3 9 1 18 14 TO AUTO FILL TO PUMPOUT PUMP TO UNLOADER 6 7 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 24: ...10 86173530 1 ADAPTER HOSE 1 2M X 3 4MGT 11 86180350 1 ELL 1 4FP X 1 4T BR 12 86008900 1 BOOT SEAL PUSH BUTTON 7 16 13 86276820 6 SCR 10 32 X 1 2 PTHMS BLK NP 14 86005720 2 NUT 8 32 W STAR WASHER PLTD 15 86005700 2 NUT 10 32 HEX W STAR 16 86005670 1 NUT 1 2 NPT CONDUIT 17 86197910 1 HOSEBARB 1 2MPT X 1 2 POLY DL 18 86281950 1 HOSE 1 2ID WIRE BOUND X 32 19 86238030 3 GASKET SWITCH CARLING 20 861974...

Page 25: ...6 Decals 1 2 3 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 26: ...140 Spare Parts List Ninja Warrior 1200PSI Decals REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86399310 1 LABEL NINJA WARRIOR 1200 2 86399240 1 LABEL NINJA WARRIOR RH 3 86399230 1 LABEL NINJA WARRIOR LH ...

Page 27: ...8 Electrical 3 4 5 6 7 8 11 12 14 17 10 13 15 16 19 2 9 18 16 20 21 1 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 28: ...NNECTOR 5 POS PUSH WIRE 8 86316460 1 BRKT ELECTRICAL 9 86200570 2 LABEL CIRCUIT INTERUPTER 10 86010630 2 WASHER 1 4 X 5 8 FLAT SS 11 86255900 2 STANDOFF 6 32 X 5 8 HEX NYL 12 86256200 2 STRAIN RELEIF 1 2 NPT FLEX 13 86006850 2 SCR 1 4 20 X 1 25 SSSCU 14 86273830 2 SCR 1 4 20 X 1 2 HHCS SS 15 86005810 2 NUT 1 4 20 HEX NYLOCK SS 16 86005700 3 NUT 10 32 HEX W STAR 17 86005670 2 NUT 1 2 NPT CONDUIT 18...

Page 29: ...10 Frame 2 10 9 11 1 3 4 5 6 7 8 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 30: ...790 2 WHEEL 12 X 2 25 3 86300070 2 HUBCAP 9 75 WHEEL 4 86010730 4 WASHER 5 8 X 1 3 16 FLAT SS 5 86010630 8 WASHER 1 4 X 5 8 FLAT SS 6 86277500 8 SCR 1 4 20 X 5 8 CARRIAGE SS 7 86276080 1 SCR 10 32 X 1 PPHMS GRN 8 86005810 8 NUT 1 4 20 HEX NYLOCK SS 9 86005700 2 NUT 10 32 HEX W STAR 10 86001660 2 HUBCAP 5 8 SHAFT 11 86199430 2 CASTER SWIVEL 4 250 CPCTY ...

Page 31: ...12 Pump 4 1 8 12 3 9 2 19 13 17 13 10 6 5 18 15 11 14 7 16 20 21 22 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 32: ...T X 1 2HOSE 10 86321470 1 HOSE 3 8 ID WIRE BOUND X 26 11 86197420 2 ELBOW 3 8NPT STREET 12 86197360 1 ELBOW 1 4 NPT STREET 13 86233150 2 CLAMP 3 8 WORM GEAR 14 86197290 2 BUSHING 3 8 MPT X 1 4 FPT HEX 15 86180340 1 ELL 1 4P X 1 4T BR 16 86190520 2 PLUG 3 8 SOCHD BR 86313060 1 PUMP ASM 1200 120V INCLUDES 1 16 17 86270960 4 NUT 1 4 20 CAPTIVE 18 86010630 4 WASHER 1 4 X 5 8 FLAT SS 19 86274750 4 SCR ...

Page 33: ...14 Pump Out 1 3 14 2 4 5 6 7 8 9 10 11 12 13 TO CONSOLE PUMPOUT 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 34: ...279610 2 WASHER SEAL 1 4X5 8OD SS 5 86010650 4 WASHER 10 X 9 16 FLAT 6 86010630 2 WASHER 1 4 X 5 8 FLAT SS 7 86273810 2 SCR 1 4 20 X 1 00 HHCS SS 8 86005810 2 NUT 1 4 20 HEX NYLOCK SS 9 86270990 4 NUT 10 32 HEX NYLOCK SS 10 86329430 1 HOSE 1 2ID WIRE BOUND X 11 11 86281950 1 HOSE 1 2ID WIRE BOUND X 32 12 86233150 4 CLAMP 3 8 WORM GEAR 13 86325400 1 ELL 5 8 SLIP X 1 2 HOSEBARB 14 86329410 2 BRKT PU...

Page 35: ...16 Recovery 5 6 7 4 8 9 10 11 13 14 16 18 19 22 24 10 15 2 3 21 23 20 10 1 12 17 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 36: ...9 86011020 2 WHEEL 3 DIA CUSHION RUBBER 10 86010670 6 WASHER 5 16 X 3 4 SS 11 86010630 4 WASHER 1 4 X 5 8 FLAT SS 12 86236860 1 FTG NIPPLE REDUCER 3 4 X1 2 13 86275800 6 SCR 8 X 3 4 PFHT S BLK ZINC 14 86273750 4 SCR 1 4 20 X 5 8 HHCS SS 15 86273740 2 SCR 1 4 20 X 1 50 HHCS SS 16 86197040 2 NUT 5 16 18 HEX ACORN PLTD 17 86001530 1 HOSEBARB 1 2MPT X 1 2 HOSE 90 18 86004000 1 GASKET TANK LID 19 86197...

Page 37: ... 8 1 3 9 10 12 13 14 17 18 19 20 4 21 21 25 26 28 28 29 22 9 11 29 28 29 29 6 7 16 21 23 24 29 29 5 15 27 2 1 TO CONSOLE AUTO FILL TO PUMP INLET TO CONSOLE UNLOADER 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 38: ...197600 1 HOSEBARB 1 4MPT X 3 8 90D DL 12 86312010 1 LID SOLUTION HINGE BRKT 13 86312000 1 LID SOLUTION COVER 14 86311990 1 HINGE 9 5 LG X 074 THK 15 86297620 2 STRAP HAND TOOL 16 86010670 2 WASHER 5 16 X 3 4 SS 17 86010630 11 WASHER 1 4 X 5 8 FLAT SS 18 86233410 1 CLAMP 3 4 DIA CUSHION 406 DIA 19 86007970 1 STRAINER 3 8 IN NPT 60 MESH 20 86276160 2 SCR 10 32 X 5 8 PPHMS BLK 21 86273830 10 SCR 1 4 ...

Page 39: ...20 Vacuum 13 1 2 3 4 5 6 7 8 9 12 8 10 11 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 40: ...4 86313810 1 GASKET VAC MANIFOLD SINGLE 5 86312340 1 MANIFOLD VACUUM 6 86278990 4 WASHER 8 X 3 8 FLAT 7 86010630 8 WASHER 1 4 X 5 8 FLAT SS 8 86274090 2 SCR 10 32 X 1 5 PPHMS 9 86005810 4 NUT 1 4 20 HEX NYLOCK SS 10 86004300 1 HOSE VAC 1 5 ID X 30 L 11 86002390 2 CLAMP 1 75 WORM GEAR X 312 12 86277840 4 SCR 1 4 20 X 6 5 HHCS PLT 13 86312080 1 COVER VAC MOTOR 86319030 1 VAC HOUSING 3 STAGE INCLUDES...

Page 41: ...MOTOR POWER CORD PANEL POWER CORD 1 TERMINAL BLOCK FUSE GRN GRN GRN GRN GRN GRN BLK BLK WHT WHT WHT 7 WHT WHT WHT BLK 5 BLK WHT 4 GRY 3 BLU 1 BLU BLK 2 GRY WHT 13AMP 4AMP M M M 1200 PUMP M M M VACUUM M M M SUMP PUMP CB 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 42: ...23 86399140 Spare Parts List Ninja Warrior 1200PSI Wiring REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86324280 1 HARNESS MAIN DUAL CORD 1200 ...

Page 43: ...24 Serial Number REF NO MODEL SERIAL 1 TBD 86399140 Spare Parts List Ninja Warrior 1200PSI ...

Page 44: ...25 Notes 86399140 Spare Parts List Ninja Warrior 1200PSI ...