Profile Design 88076, Manual

Page 1: ...AERIA EVO AEROBAR REVISION 01 02 28 2019 ...

Page 2: ...ance of your local Profile Design dealer by logging on to www profile design com and using Dealer Locator or by calling Profile Design s customer service number p 888 800 5999 INTRODUCTION Tools and materials required 5mm Hex Wrench 4mm Hex Wrench Torque Wrench with a 4mm and 5mm Hex fitting Assembly compound Lithium grease Isopropyl alcohol Cutting guide and hacksaw 18T blade for Aluminium 32T fo...

Page 3: ...blue thread locking compound as available from Loctite or another company before assembly Optional accessories compatible with this aerobar Profile Design Aeria1 riser kit Boom or Race armrests Other extensions from the Profile Design range 45 25a and 50a Older generation armrests F35 F22 F19 Older generation extensions T1 T2 T3 T4 T5 add V2 V4 extensions in carbon and aluminium Periodically check...

Page 4: ...4 AEROBAR COMPONENTS PARTS A B 01 05 06 02 03 35 36 04 07 09 10 08 37 11 34 AERIA EVO Aerobar ...

Page 5: ...ia Flat Black 15 293122 2 Riser 20mm Aeria Flat Black 16 293123 2 Riser 40mm Aeria Flat Black 17 313525 4 Bolt M6x15mm SHB 18 313528 4 Bolt M6x20mm SHB 19 313531 4 Bolt M6x25mm SHB 20 313532 4 Bolt M6x30mm SHB 21 313530 4 Bolt M6x35mm SHB Half thread 22 313533 4 Bolt M6x40mm SHB Half thread 23 313534 4 Bolt M6x45mm SHB Half thread 24 313535 4 Bolt M6x50mm SHB Half thread 25 313537 4 Bolt M6x55mm S...

Page 6: ...6 157 5 mm 420 0 mm 19 4 mm 22 2 mm 35 0 340 0 mm 35 5 mm 100 0 mm 60 0 mm 19 4 mm 28 0 mm AERIA EVO Aerobar PART DRAWINGS ...

Page 7: ...7 18 5 mm 15 0 mm 23 0 mm 100 0 mm 67 0 mm 129 4 mm 15 0 mm 10 0 mm 4 6 mm 18 5 mm 87 5 mm 108 4 mm 57 0 mm 22 4 mm AERIA EVO Aerobar ...

Page 8: ...SION LENGTH Please note that the maximum length from the rear of the bracket to the tip of the extensions is 430mm Minimum insertion the extension must completely fill the window in the bracket No sight line through the bracket is permitted ...

Page 9: ...e Torque 1 Basebar mount M6x15mm 6Nm 53 inlbf 2 Barrel mount M6x20mm 6Nm 53 inlbf 3 Extension clamp M5x14mm 5Nm 44 inlbf 4 Armrest Bolts M6x13mm CS 4 7Nm 42 inlbf 5 Stem Clamp 6Nm Max TORQUE SETTINGS 1 3 2 4 AERIA EVO Aerobar ...

Page 10: ...70MM 75MM 80MM 85MM 90MM 95MM 30MM 25MM 20MM 15MM AERIA EVO Aerobar Aerobar Stack is the height of the top of the pads above the centre of the basebar including the cushion Note that the bridge if used counts as a 5mm spacer The Bridge should be used for spacer heights above 40mm The table shows the aerobar stack with different armrest choices ...

Page 11: ... 20 40 80 75 30 10 20 45 85 80 35 5 10 20 50 90 85 40 40 55 95 90 45 40 Bridge 60 100 95 50 5 40 Bridge 65 105 100 55 10 40 Bridge 70 110 105 60 5 10 40 Bridge 75 115 110 65 20 40 Bridge 80 120 115 70 5 20 40 Bridge 85 125 120 75 10 20 40 Bridge 90 130 125 80 5 10 20 40 Bridge 95 Height over 40mm The Bridge should be used for spacer heights above 40mm BRIDGE HEIGHT 5MM AERIA EVO Aerobar ...

Page 12: ...venly to 5Nm 3 Apply a thin coating of lithium grease to the surface of the bracket mount on the basebar 4 Mount the lower bracket and risers using the bolt lengths with washers specified in the bolt lengths table Refer to page 11 5 Use the Torque wrench with 5mm Hex to tighten the bolts to 6Nm 6 If you will be using the Aeria1 Riser Kit apply lithium grease to all of the faces of the risers INSTA...

Page 13: ...pper bracket on the lower bracket by carefully threading the M6x20mm bolts through the washers and both brackets into the locator barrels 9 Adjust the angle of the bracket by altering the depth of the bolts in the barrels 10 Once you are satisfied with the angle and have matched both sides use the Torque wrench with 5mm Hex to tighten the bolts to 6Nm ...

Page 14: ...nsion fixing bolt using the 4mm Hex wrench so they are held snugly Install the shifters if using bar end models as per the shifter manufacturer s instructions We recommend a light coating of assembly compound on the inside of the extension prior to installing the shifter Install the cables as per instructions from the shifter manufacturer We suggest routing the cables by pushing through from the c...

Page 15: ...protection For carbon a 32T or carbon specific blade is recommended Wrap the extension with insulation tape at the cut line to limit the risk of splintering the carbon at the blade exit point 4 If cutting carbon wear a breathing mask gloves and eye protection then dispose of the dust residue carefully Airborne dust particles are a respiratory hazard 5 Using the hacksaw make firm strokes of the bla...

Page 16: ...ve an offset design so care is required to ensure each side is positioned in the same way 16 Apply a light coating of Lithium grease to the surface of the bolts as a protective layer against the effects of sweat 17 Attach the cushion by placing carefully on hook and loop backing of the armrest and hold firmly for 30 seconds Repeat for the other armrest Note that the cushions on these models of arm...

Page 17: ...oved either mechanically or with a citrus based solvent 2 Before applying the hook and loop sticker you may choose to wipe down the surface with isopropyl alcohol to ensure good adhesion Remove the backing from the hook and loop sticker and apply it to the armrest smoothing the sticker out to ensure there are no air bubbles trapped under it 3 Allow the sticker 24 hours to cure before use How to In...

Page 18: ...18 Shifting Cables Brake Cables Brake Cables AERIA EVO Aerobar CABLE ROUTE MAP ...

Page 19: ...that the Profile Design product for which you received this warranty is free from defects in material and workmanship for 2 two years from the date of original retail purchase For more details on this warranty its exclusions and or how to make a claim under the warranty please call 1 310 747 0085 extension 161 or visit www profile design com pages warranty ...

Page 20: ...2677 El Presidio Street Long Beach CA 90810 Ph 310 884 7756 www profile design com Profile Design LLC ...