Pulsar PG6580ECO, Operator'S Manual

Page 1: ...Generator OPERATOR S MANUAL Model PG6580ECO support pulsar products com ...

Page 2: ...ecting Generator to an Electrical System Operation How to Start Engine Grounding the Generator How to Stop Engine Receptacles and Extension Cords Don t Overload Generator Wattage Reference Guide Charging a 12 Volt Battery Cold Weather Operation Maintenance Maintenance Schedule Changing Oil How to Store Troubleshooting Diagrams TABLE OF CONTENTS 3 3 3 4 4 4 7 9 9 9 10 11 12 13 13 14 14 14 16 16 17 ...

Page 3: ... 5 3kW Rated Voltage 120 240V Rated Frequency 60Hz Rated Ampere 45 8A 22 9A Maximum Output 6 58kVA The emissions control system for this generator is compliant with all standards set by the US Environmental Protection Agency EPA How to contact us To order parts receive warranty assistance or other service inquiries contact us at 866 591 8921 or support pulsar products com PULSAR PRODUCTS INC 5721 ...

Page 4: ...serious injury avoid attempting to lift the generator alone WARNING Safety Instructions Using a generator indoors CAN KILL YOU IN MINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting sickness seizures or death If you start to experience any of these symptoms IMMEDIATELY get fresh air and seek medical attention Never use indoors in a cove...

Page 5: ...it has been running then the fuel cap is under pressure remove slowly To keep fuel from spilling secure unit so it cannot tip while operating or transporting When transporting unit disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve turned to the off position WARNING Never exceed generator s wattage amperage capacity This could damage the generator and o...

Page 6: ...cy and voltage WARNING Never modify this unit in any way or modify governed speed Never handle the generator electronic devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never operate generator in rain or under wet conditions Use a ground fault circuit interrupter GFCI in a damp or highly conductive area such as metal decking or ...

Page 7: ...N OFF Start Switch B 3 IN 1 Meter C Main breaker D Circuit Protectors E 120V 240V 30 Amp Twist Lock L14 30 F Grounding Connection G Four 120v GFCI outlets NEMA 5 20R H 12V DC Output I Oil Alert Lamp J Co Sensor Light ...

Page 8: ...8 FEATURES Q Recoil Pull Starter R Handle S Support Foot T Oil Fill and Dipstick U Battery V No Flat Tires K Fuel Tank L Fuel Tank Vapor Vent M Frame N Choke Lever O Fuel Valve ON OFF P Air Filter V ...

Page 9: ...he sides of the box being careful to avoid hitting the generator 4 Leave generator on box to install wheel assembly Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Qty Generator 1 Operator s manual 1 Product registration card 1 Toolkit Spark Plug Wrench 1 1 Washer 2 Description Qty Foot Assemblies Nut 2 4 Funnel Handle As...

Page 10: ...g M8 screws 2 and nuts Fig 2 Installing Foot Assemblies See fig 2 Fig 3 Parts needed 2 wheels 2 axles 2 hair pins and 2 washers Raise or tilt generator so you can slide the wheel axle pin into the wheel the washer the wheel mounting hole located on the side of the frame Secure the wheel assembly by inserting a hair pin through a hole at the end of the wheel axle and pressing until it locks into pl...

Page 11: ...truction sheet for charging procedures l DANGER POISON SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY NO SPARKS FLAMES SMOKING SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS FLUSH EYES IMMEDIATLEY WITH WATER GET MEDICAL HELP FAST WARNING PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to...

Page 12: ...l reaches the threads of the oil fill hole Be sure to replace dipstick before attempting to start the engine To check oil set generator on a level surface wipe dipstick clean reinsert dipstick without rethreading remove and read level Adding Checking Engine Oil See fig 4 Eyes Flush with water Get immediate medical attention You must add oil before first operating this generator Always check oil le...

Page 13: ...ified electrician to install a transfer switch Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers WARNING This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death Connecting Generator to an Electrical System a transfer switch The power from the generator must be i...

Page 14: ...sistance is felt return then pull rapidly WARNING Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury Always start the engine and let it stabilize before connecting any electronic devices Disconnect all electronic devices before stopping the engine WARNING Never start or stop engine with electrical devices plugged in to the receptacles Fai...

Page 15: ...sec OPERATION Battery Charger Not Included for Electric Starter Keep the generator battery fully charged and ready to use to avoid the need to use the recoil starter to start the generator manually 15 CHOKE RUN CHOKE LEVER SKIP THIS IF THE ENGINE IS WARM OR HOT ON OFF START 1 2 ON OFF START 1 ...

Page 16: ...Volt AC 30Amp Twist Lock Receptacle NEMA L14 30 12 Volt 8 3 DC Amp Output 120 Volt GFCI duplex receptacles NEMA 5 20R This receptacle has a 20 Amp push to reset circuit breaker to protect against overload Each socket is rated to operate 120 Volt AC single phase 60Hz loads requiring up to 2400 watts 2 4 kW at 20 Amps Use extension cords having a minimum rating of 125 Volts AC 20 Amps Do not connect...

Page 17: ...urge watts for all electrical devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a generator must supply to start an electrical device This power surge for starting a device usually lasts between 2 3 seconds but this additional output must be taken into account when selecting the electrical devices you p...

Page 18: ...800 2200 Furnace Fan HP 800 2350 Sump Pump HP 1000 2000 Water Pump HP 1000 3000 Heating Cooling 650 800 Table Fan Dehumidifier 800 2000 Window AC 10k BTU 1200 3600 Central Air 10k BTU 1500 6000 Electric Blanket 400 400 Space Heater 1800 1800 Kitchen Blender 300 900 Toaster 2 slice 1000 0 Coffee Maker 1500 1500 Electric Range 1 element 1500 1500 Dishwasher 1500 3000 Electric Oven 3410 3410 Electric...

Page 19: ...ction of manual 4 Shelter unit from elements Charging a 12 Volt Battery See Fig 16 This generator can be used to charge a 12 volt automotive or storage battery by taking the following steps Use a wire brush to clean battery terminals if corroded Connect the Battery Charging Cable Connection Plug to the 12 Volt D C Receptacle Connect the red cable clamp to the positive battery terminal Connect the ...

Page 20: ...d on use a soft bristle brush Inspect the work area for hazards After Each Use Follow the following procedure after each use WARNING Shut off engine Store unit in a clean and dry area Replace the paper filter element only Service more frequently when used in dusty areas These items should be serviced by your PULSAR servicing dealer Failure to follow this maintenance schedule could result in non wa...

Page 21: ...ong the edges Remove dirt from filter by tapping on it or having it blown out Replace with new filter annually Reinstall air filter so that it seals and replace air filter cover A dirty air filter will reduce the life span of the engine make it difficult to start the engine and reduce the unit s performance Oil drainage plug Fig 17 Fig 18 Fig 19 0 7 0 8 mm Run the generator until the engine is war...

Page 22: ...sary To purchase a replacement spark arrestor contact PULSAR customer service Use a brush to remove carbon deposits from the spark arrestor screen as needed To remove the spark arrestor While the muffler is cool loosen the locking clamp and slide the spark arrestor out of the muffler Reverse this process to install it Draining Fuel Tank and Carburetor To help prevent gum deposits in the fuel syste...

Page 23: ...uel valve to the OFF position Position a suitable container under the carburetor drain screw to catch fuel loosen the screw Allow fuel to drain completely into container Retighten drain screw If needed install a fuel hose that will extend to a suitable fuel container large enough to catch the fuel being drained from the tank Turn the fuel valve to the ON position Consult local hazardous waste auth...

Page 24: ... Rich fuel mixture 12 Intake valve stuck open or closed 13 Loss of engine compression 14 Dead battery 15 Engine has flooded 16 CO Sensor indicator light turn red 17 CO Sensor indicator light turn yellow 1 Turn switch to ON 2 Replace Air filter 3 Clean or replace fuel filter 4 Replace fuel 5 Reconnect spark plug wire 6 Replace spark plug 7 Drain fuel tank and replace fuel 8 Turn fuel valve to ON po...

Page 25: ...CO Sensor shuts off the engine notifies the user with a RED indicator light and directs the user to read the Action Label for steps to take The CO Sensor DOES NOT replace carbon monoxide alarms Install battery powered carbon monoxide alarm s in your home CO SENSOR INDICATOR LIGHTS RED Carbon monoxide accumulated around the generator After shut off the RED indicator light in the CO Sensor area of t...

Page 26: ...DIAGRAMS 26 ...