QTS AN-X2-MOD-MON, User Manual

Page 1: ...AN X2 MOD MON Modicon S908 Remote I O Monitor Module User Manual...

Page 2: ...ts associated with any particular installation Quest Technical Solutions does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples s...

Page 3: ......

Page 4: ...Cabling 12 CE Installations 12 QUICK START 13 ETHERNET CONFIGURATION 14 Ethernet Configuration 14 DHCP 16 Static IP Address 16 Hostname 16 Firmware 16 Submitting the Configuration 16 Reconfiguring an...

Page 5: ...ations 36 Sample Ethernet Configuration File 36 MONITORING I O 38 ControlLogix Alias Tags 38 Using the Ethernet IP Log 39 CONVERTING AN APPLICATION TO AN X2 MOD MAS 40 USING THE WEB INTERFACE 41 Autom...

Page 6: ...2 Update AN X Firmware 53 Restart AN X Module 54 Troubleshooting Menu 54 TROUBLESHOOTING 55 LEDs 55 Ethernet LEDs 55 SYS or MS LED 55 Railroading SYS or MS and NET or NS LEDs 56 MS and NS LEDs Runtime...

Page 7: ...AN X MOD MON module has a web interface for configuration You can communicate with the module using any standard web browser such as Internet Explorer The module firmware can be updated using the web...

Page 8: ...X2 MOD MON May 2016 The I O configuration file for the AN X2 MOD MON can be used to configure the AN X2 MOD MAS The Ethernet IP configuration is different for the two modules since data is mapped dif...

Page 9: ...tions on the S908Remote I O network NS or NET an Ethernet connector a power connector an F connector to connect to the S908 remote I O network A watchdog timer is implemented in the module s hardware...

Page 10: ...u can remove the card and edit the file config txt Refer to page 17 for details Reinsert the card in the slot at the back of the AN X2 with the pins facing up WARNING If you remove the card to edit th...

Page 11: ...A 12VDC or 75 mA 24VDC The part number for the power connector is Phoenix MSTB 2 5 3 ST 5 08 S908 Cabling and Termination Refer to the Modicon Remote I O Cable System Planning and Installation Guide 8...

Page 12: ...he network is properly terminated after you remove it The AN X module does not connect the S908 cable to earth ground If a connection to ground is required use an F connector grounding block Ethernet...

Page 13: ...rk 11 3 Use the web interface to autoconfigure the AN X from the attached Modicon network 21 4 Configure the AN X in RSLogix 5000 27 5 Monitor I O read inputs and write outputs 6 Use the web interface...

Page 14: ...static IP address tp the AN X Otherwise the DHCP server may assign a different IP address each time AN X powers up and any software that accesses the AN X module would have to be reconfigured If you a...

Page 15: ...AN X2 MOD MON Page 15 The AN X2 Configuration page appears At the top the screen shows the serial number and MAC address of the AN X2 being configured Check either DHCP or Static...

Page 16: ...ddress on the network Hostname Enter a Hostname for the AN X This name is used internally by AN X and may be used to identify the AN X if you have a DNS server on your network The name can be from 1 t...

Page 17: ...network or the IP address is unknown Remove the microSD card and edit the file config txt using a text editor such as Windows Notepad to set the AN X2 to the desired configuration The Configuration F...

Page 18: ...al IP address IP LOCAL Hostname ANX2Mod Firmware AN X2 MOD MON Example DHCP IP DHCP Hostname ANX2Mod Firmware AN X2 MOD MON Example static IP address IP 192 168 1 14 NetMask 255 255 255 0 DefGtwy 192...

Page 19: ...routing table appears Interface List 0x1 MS TCP Loopback interface 0x2 00 18 8b c5 9d f7 Broadcom 440x 10 100 Integrated Controller Packet Scheduler Miniport Active Routes Network Destination Netmask...

Page 20: ...mputer that is connected to the AN X2 Repeat the route print command and confirm that the table now has an entry similar to the one shown Now try pinging the AN X2 at 169 254 42 84 You should now be a...

Page 21: ...xt editor and send it to the AN X2 MOD MON You can use autoconfiguration to build an initial configuration file transfer the file to your computer edit the file to add or change features then perform...

Page 22: ...ck Auto configure Network The AN X MOD MON builds a configuration from what it has captured It also builds a default ControlLogix configuration that maps the Modicon I O data to scheduled connections...

Page 23: ...ext file that contains all the information required to configure the AN X2 MOD MON Fields can be separated by any whitespace characters such as spaces or tabs or by commas Anything after a semicolon o...

Page 24: ...e file as comments You can perform an autoconfiguration even if there is no network attached to the AN X It will generate an empty configuration with the module list appended Quantum Parameter Data So...

Page 25: ...drop goes offline the scanner sets the bit in the drop error table immediately AN X captures the drop hold time for a drop and adds a line immediately after the drop definition that consists of the k...

Page 26: ...ons Auto Config Mod Mon File Version 4 2 4 Drop 1 HoldTime 3 Rack 1 Slot 4 Type B804 Slot 5 Type B805 Slot 6 Type B863 EndDrop Drop 2 HoldTime 3 Drop Hold Time x100ms Default 3 Rack 1 Slot 1 Type CPS_...

Page 27: ...n opening and maintaining each connection You map the inputs and outputs for the Modicon I O modules on the S908 network to input data in these scheduled connections AN X can create the mappings autom...

Page 28: ...page 16 Set the Revision to 1 Set Electronic Keying to Disable Keying Set the Rack Connection to None Set the Time Sync Connection to None Set the chassis size to 17 Set the Slot to 16 Set the IP add...

Page 29: ...the web interface to determine which connections are in use In RSLogix 5000 right click on the backplane and select New Module From the Other category select 1756 MODULE and click OK Set the Name and...

Page 30: ...heduled data by creating a comma separated variable text file that defines the mappings The file consists of sections for each scheduled connection Within each scheduled connection there are definitio...

Page 31: ...p and slot address Using a different ClxPrefix in the configuration files for each AN X2 MOD MON makes the tagnames for the two modules distinct The ClxPrefix consists of a line with the keyword ClxPr...

Page 32: ...odule at address drop 4 rack 2 slot 4 and assign it tagname tag1 27 d4r2s4 tag1 Example To map the Modicon module at address drop 14 rack 1 slot 3 to the next available ControlLogix location and assig...

Page 33: ...mismatch 4 Received frames with a noise error 5 Timeout errors 6 Received frames with a CRC error 7 Received frames too long 8 Received frames with an abort error 9 Received frames too short 10 Error...

Page 34: ...the second corresponds to rack 2 and so on Bits in the word correspond to a slot The bit is 1 for a correctly functioning module and 0 otherwise To map the health bits for a given drop include a line...

Page 35: ...s in rack 1 slot 3 the size must be at least 2 If the length is omitted AN X uses a default length of 10 If a length of 10 is not large enough to include all modules in the drop AN X generates an erro...

Page 36: ...interface Sending and Retrieving ControlLogix Configurations To transfer a ControlLogix configuration file to the AN X2 MOD MON first select Automation Network ControlLogix Support in the web interfa...

Page 37: ...itored Outputs 18 d1s4_Out d01s4_Out Len 1 B804 16 OUT B804 19 d2s4_Out d02s4_Out Len 2 DDO_353_00 DC OUT 24V 4x8 21 d2s6_Out d02s6_Out Len 4 ACO_020_00 AN OUT 4CH CURR The following lines map Diagnos...

Page 38: ...rt the tags to point to the current I O data WARNING If you change the Modicon I O or ControlLogix configuration re import tags so that the ControlLogix processor uses the correct addresses In the web...

Page 39: ...804 AnxModMon 0 I Data 18 ALIAS MOD_d01s4_Out 16 OUT B804 AnxModMonTempOut 0 18 The tagname for the I O data is MOD_MONOUT_d01s4_Out which is made up of the ClxPrefixOut MOD_MONOUT_ and the tagname d0...

Page 40: ...require any changes to be used with the master However the Ethernet IP file will be different In the AN X2 MOD MON both input and output Modicon data is mapped to ControlLogix inputs In the AN X2 MOD...

Page 41: ...nd Ethernet diagnostic counters Configure the Ethernet settings and select the firmware to run Archive the AN X configuration Update the AN X firmware Restart the AN X View AN X logs It also contains...

Page 42: ...reload a page while overriding the cache For example you can use Ctrl F5 in Firefox or Internet Explorer or Shift F5 in Google Chrome Automation Network Modicon S908 I O Network Configuration Select A...

Page 43: ...sage that indicates the source of the error if it fails Configure ControlLogix Support Select Automation Network Configure ControlLogix Support to send a ControlLogix configuration file to the AN X Fi...

Page 44: ...Files to view or save the S908 remote I O configuration file the ControlLogix configuration file or the alias tag files Click on the links to view the files using the application that is associated wi...

Page 45: ...r portion of the page shows in detail the contents of each drop First it shows a summary for the drop the total number of bytes of input data output data and Quantum status data Click on the arrow nex...

Page 46: ...that is shown the contents of each connection the ControlLogix starting address and length of each mapping the corresponding alias and the module type mapped to that location From this page you can a...

Page 47: ...in the table To clear either set of counters use the corresponding Clear Counters link After clearing the counters refresh the counters S908 Remote I O Diagnostic Counters Counter Description GOOD RX...

Page 48: ...ed in hex DROP ERRORS The drop error table in hex RX PROTOCOL ERRORS Count of received packets that did not make sense in terms of the S908 network protocol Ethernet IP UDP Statistics The Ethernet IP...

Page 49: ...number 0 to 15 Status Active or Idle Rx Timeout The receive timeout calculated from the RPI Rx Average The average of the last 32 update times in ms Rx Minimum The minimum update time since the last...

Page 50: ...ecords informational messages during startup and normal operation View All Logs Use View All Logs to list and view all the AN X logs To view a log file click on the file name Administration Menu The A...

Page 51: ...he address assigned you have to look at the DHCP server When you submit the changes if the AN X2 does not find a DHCP server it reverts to the default link local address 169 254 42 84 and repeatedly f...

Page 52: ...st provided AN X builds the list from the firmware files on the microSD card that are compatible with the AN X Modicon hardware Submitting the Configuration Once you have entered all required paramete...

Page 53: ...ions that use the AN X are running Browse to select the file then click the Update Firmware button to transfer the file WARNING It is essential that you do not disrupt power while updating firmware es...

Page 54: ...n order to run the updated firmware Restart AN X Module Use the Restart AN X Module command to restart the AN X module for example after changing Ethernet parameters or after updating firmware Trouble...

Page 55: ...d errors Errors or status indication in boot mode cause the LED to flash yellow Otherwise the LED flashes red The SYS or MS LED should be used in conjunction with the logs to locate the cause of probl...

Page 56: ...f the firmware To set debug mode enter a line with just the keyword LedModeDebug in the ControlLogix configuration file When you autoconfigure the AN X it enables debug mode in the file it creates Sta...

Page 57: ...ng Flashing or solid red Network error or no frame received in the last second Green Good frames being received Fatal Errors AN X2 monitors its operation for impossible conditions and generates a fata...

Page 58: ...nning The web page displays the update progress at the bottom left of the page You must restart the AN X2 to run the firmware that you transferred WARNING It is essential that you do not disrupt power...

Page 59: ...Ethernet and Modicon S908Remote I O network Maximum Power Consumption 150 mA 12 VDC or 75 mA 24 VDC Maximum Power dissipation 1 8W Environmental Conditions Operational Temperature 0 50 C 32 122 F Sto...

Page 60: ...03 7724 2080 support AP prosoft technology com Europe Middle East Africa Languages Spoken French English 33 0 5 34 36 87 20 support EMEA prosoft technology com North America Languages Spoken English S...

Page 61: ...iginal identification marks have been removed or altered This Limited Warranty also will not apply to interconnecting cables or wires consumables nor to any damage resulting from battery leakage In al...