Quackenbush 15QNPD-D, Operation & Service Manual

Page 1: ...1 Operation Service Manual 823111 2 01 15QNPD D 15QNPDF D NUTPLATE DRILL Recoules Operation Zone industrielle B P 28 Avenue Maurice Chevalier 77831 Ozoir la Ferriere Cedex France...

Page 2: ...will prevent the tool from operating if the throttle is accidently engaged Cutting tools used with these drill motors are sharp Handle them carefully to avoid injury The collet and mandrel must be in...

Page 3: ...ot limited to repositioning the workpiece or redesigning the workstation reassigning tool users to other jobs rotating jobs changing worker pace and or changing the type of tool used so as to minimize...

Page 4: ...re Table of Contents Safety Recommendations 2 3 Major Tool Component Nomenclature 4 Introduction and General Information 5 Air Logic 6 Thru 8 Disassembly Section 9 Thru 26 Exploded Views and Parts Lis...

Page 5: ...ns After unpacking examine the customer specified equipment on the Q Matic tool to verify style and size of components Attach air line to 1 4 NPT inlet bushing If 1 4 quick discon nect plugs are minim...

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Page 9: ...ING OR OPERATING TOOLS WARNING Pressure Foot Attachment Disassembly 1 Remove mandrel from lift finger by turning counterclockwise then remove the collet spring 2 Remove the drills from spindles by hol...

Page 10: ...HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Pressure Foot Attachment Disassembly continued 3 Remove pressure foot by loosening clamp screw then unscrew pressure foot attachme...

Page 11: ...DS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Pressure Foot Attachment Disassembly continued Spindle and Backhead Disassembly 5 Retractcolletliftfingerbyapplyingpressureontheliftfi...

Page 12: ...gears are held in position by idler gear shafts in the backhead and are retained by front bearing plate 622090 Front bearing plate remains in place in motor housing bore 3 To remove spindles from bac...

Page 13: ...G TOOLS WARNING 4 The spindle adjustment screw is removed by screwing the spindle clockwise through the backhead assembly 622091 5 To remove spindle from spindle adjusting screw remove retaining ring...

Page 14: ...y removing lock nut 623767 and driving shaft through bearings To remove spindle gear 622097 remove retaining ring 833774 and slide spindle gear off shaft Gear is held in place with key 622057 NOTE Exa...

Page 15: ...THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Spindle Support Plate and Spindle Cover Disassembly continued 2 Remove two button head screws 622059 from spindle support wedge 622082 3 Lift out s...

Page 16: ...EEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Air Motor Assembly Removal 1 Remove the gear plate 622101 and gear plate spacer 624354 6 000 20 000 RPM tools only...

Page 17: ...unit to hydraulic fill fitting using hydraulic fitting coupler 622871 Remove feed control needle valve 622026 and screw in circulating line Attach air line to tool and turn on air Turn on circulating...

Page 18: ...sassembly 1 Lift front bearing plate 622090 from alignment pin 812164 2 Unscrewbuttonheadscrew615641fromrotortoremoverearbearingplate864232 Remove rotor 622089 from cylinder 864236 Use small flat blad...

Page 19: ...AREAS WHEN HANDLING OR OPERATING TOOLS WARNING 3 Air motor assembly components Feed and Clamp Cylinder Piston Disassembly Air Motor Assembly Disassembly continued 1 Using assembly tool 623334 for remo...

Page 20: ...URY KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Feed and Clamp Cylinder Piston Disassembly contin ued 3 Remove retainer ring 622065 Using assembly tool 623334...

Page 21: ...HEN HANDLING OR OPERATING TOOLS WARNING Main Air Valve Assembly Removal 1 Set handle in vertical position and remove inlet bushing 622080 then lift out main air valve spring 622141 2 Insert 8 32 screw...

Page 22: ...INJURY KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Fluid Reservoir Assembly Removal 2 Insert small dowel against reservoir gage 622084 and push fluid reservo...

Page 23: ...SE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Fluid Reservoir Assembly Removal continued 1 Remove set screw 622054 from trigger 622073 and pull trigger spool out of trigger spool 623691 Trigger As...

Page 24: ...KEEP FINGERS AND HANDS AWAY FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Trigger Assembly Removal continued 2 Remove snap ring 864271 and pull trigger sleeve and trigger spool 623691 out...

Page 25: ...FROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Mounting Air Booster Pump 2 Mount optional air booster pump assembly 621482 with three socket head cap screws and O rings supplied with air b...

Page 26: ...ROM THESE AREAS WHEN HANDLING OR OPERATING TOOLS WARNING Mounting Air Booster Pump continued 1 Using hex wrench unscrew feed control needle valve part 622026 Remove from housing and replace O ring 844...

Page 27: ...0 SPECIFIED BY CUSTOMER SPECIFIED BY CUSTOMER 622143 6 622065 1 622881 1 622072 7 622060 2 614902 5 623811 7 614902 5 622062 8 622127 9 622070 1 622143 6 622143 6 622061 0 624290 3 844265 9 843518 2...

Page 28: ...9 16 O Ring 1 13 16 x 2 O Ring 55 64 x 1 9 64 Set Screw Pressure Head Front Enclosure Foot Guard Screw Front Enclosure Set Screw Front Enclosure Ball 1 8 Dia O Ring 1 2 x 11 16 O Ring 1 7 8 x 2 MODEL...

Page 29: ...6 622064 4 616302 6 844301 2 622026 3 844306 1 623691 3 622088 3 622054 5 864271 2 622073 5 843434 2 622053 7 621439 9 622067 7 Regular Specified by Customer Large 844301 2 622079 2 619656 2 622078 4...

Page 30: ...Valve Assembly Warning Label Swivel Fitting Coupler Spindle Cover Screw Large Handle Pipe Plug O Ring 1 8 x 1 4 O Ring 3 16 x 5 16 O Ring 7 32 x 11 32 O Ring 5 16 x 7 16 O Ring 5 8 x 11 16 O Ring 1 2...

Page 31: ...31 847511 3 622090 9 864236 5 812164 2 864234 0 622089 1 843913 5 600 6000 864232 4 20 000 622758 1 847095 7 615641 8 864335 5 TO CLAMPING ASSEMBLY TO GEAR TRAIN MOTOR ASSEMBLY...

Page 32: ...l Pin Rotor Collar Rear Rotor Ball Bearing Front Rotor Ball Bearing Rear Bearing Plate 600 6 000 RPM Right Hand Rotation Rotor Blade Cylinder Motor Bearing Cap QTY 1 1 1 1 2 1 1 1 1 4 1 1 MODEL NO 615...

Page 33: ...140 2 203245 6 619816 2 619816 2 844799 7 844799 7 622142 8 844799 7 844799 7 622142 8 622142 8 622142 8 847609 1 622100 6 622100 6 622100 6 622100 6 844774 0 625872 7 844774 0 844774 0 844774 0 62210...

Page 34: ...ncluded in 622091 Backhead Bearing inclued in 622091 Backhead Bolt Spindle Bearing Spindle Bearing Spacer 001 Opt Spindle Bearing Spacer 002 Opt Spindle Bearing Spacer 005 Opt SPINDLE ASSEMBLY 621445...

Page 35: ...62 7 622094 1 622094 1 622140 2 622140 2 203245 6 619816 2 844799 7 844799 7 622142 8 844799 7 844799 7 622142 8 622142 8 622142 8 847609 1 622100 6 622100 6 622100 6 622100 6 844774 0 844774 0 844774...

Page 36: ...included in 622091 Spindle Bearing Spindle Bearing Spacer 001 Opt Spindle Bearing Spacer 002 Opt Spindle Bearing Spacer 005 Opt SPINDLE ASSEMBLY 621445 6 Parts included in Spindle Assembly BACKHEAD A...

Page 37: ...5 8 622095 8 613162 7 613162 7 622094 1 622094 1 622140 2 622140 2 203245 6 619816 2 844799 7 844799 7 622142 8 622142 8 847609 1 622100 6 622100 6 844774 0 622101 4 624354 7 623756 4 623754 9 623751...

Page 38: ...in 623754 Backhead Bearing included in 623754 Spindle Bearing Spindle Bearing Spacer 001 Opt Spindle Bearing Spacer 002 Opt Spindle Bearing Spacer 005 Opt SPINDLE ASSEMBLY 621445 6 Parts included in...

Page 39: ...nnect air line then remove trigger and pilot valves and inspect for debris Inspect O rings and replace if neces sary With air line disconnected from tool remove backhead clean and inspect hears for da...

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