QUALITY LIFTS Q12, Installation, Operation & Maintenance Manual

Page 1: ...MODEL Q12 12 000 LBS CAPACITY 3000 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40206 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 5...

Page 2: ...4 1975 mm B Overall Height 13 10 14 7 4216 mm 4445 mm 15 10 16 7 4826mm 5055mm C Overall Width 139 3 4 3550 mm D Drive Thru Clearance 103 2616 mm E Floor to Overhead Switch 13 3 14 4051mm 4280 mm 15...

Page 3: ...installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated f...

Page 4: ...mblies JSJ6 04 00 2 Synchronizer Cable Assembly Q12 HP 1 Hydraulic Hose Pack JSJ5 02 14A 2 Lock Cover INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a T...

Page 5: ...if necessary Torque to 150 foot pounds to set anchors OVERHEAD 11 Raise and install Overhead Assembly using M12 x 30 Hex Bolts 12 Install Overhead Limit Switch under the Overhead Assembly on the Powe...

Page 6: ...See Fig 7 Fig 7 Hose Routing Power Side 25 Route the remaining Power column hose beginning at the elbow fitting at the base up the backside of the column Join the three hoses with the supplied union t...

Page 7: ...the entrapped air to escape Repeat for power side 42 Raise lift 6 inches Repeat step 41 until no air comes out of cylinder 43 Pressure test hydraulic system Energize power unit raise lift to full ris...

Page 8: ...the lift to the owner operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide 54 Complete the Installation Checklist Warranty Validation questionnaire wit...

Page 9: ...Model Q12 Installation Operation and Maintenance Page 9 Rev 02 01 15 Q12 IOM Q doc Normally Open FIELD CONECTIONS Fig 10 Electrical Wiring Diagram...

Page 10: ...the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with...

Page 11: ...ontact the vehicle simultaneously The vehicle should remain level during lifting 4 Raise the lift until all four wheels are off the ground Test the stability of the vehicle by attempting to rock the v...

Page 12: ...e until spring lock washer is fully compressed Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation When properly adjusted...

Page 13: ...Model Q12 Installation Operation and Maintenance Page 13 Rev 02 01 15 Q12 IOM Q doc BLANK PAGE...

Page 14: ...______ CITY _______________ STATE _____ ZIP ________ CUSTOMER INFORMATION COMPANY NAME ________________________ CONTACT _______________________ PHONE NUMBER ________________ ADDRESS __________________...

Page 15: ...Model Q12 Installation Operation and Maintenance Page 15 Rev 02 01 15 Q12 IOM Q doc BLANK PAGE...

Page 16: ...CABLE TRAPPING ROD 8 X10 034 10 M6 NUT 9 JSJ4 02 18 2 HOSE GUIDE NUT 10 JSJ4 02 17 2 HOSE GUIDE 11 JSJ4 02 08 2 LOCK RELEASE SHEAVE PIN M6 12 JSJ4 02 09 2 LOCK RELEASE SHEAVE 13 X10 032 6 M6 WASHER 14...

Page 17: ...SE SHEAVE PIN M6 41 JSJ4 02 09 2 LOCK RELEASE SHEAVE 42 X10 032 2 M6 WASHER 43 X10 034 2 M6 NUT 44 JSJ5 02 06 1 LOCK RELEASE HANDLE SHAFT 45 X10 017 1 LOCK RELEASE KNOB 46 X10 037 24 M12 x 30mm BOLT 4...

Page 18: ...18 1 5 8 18 UN HOSE 411 LONG 59 JSJ6 15 1 9 16 18 UN x 9 16 18 UN x 5 8 18 UN TEE FITTING 60 JSJ5 17 1 9 16 18 UN POWER UNIT HOSE 61 JSJ4 16 1 9 16 18 UN POWER CYLINDER HOSE 62 JSJ6 19 1 9 16 18 UN 90...

Page 19: ...TTER PIN 72 JSJ6 03 08 6 CABLE SHEAVE 73 X10 055 4 26mm WASHER 74 JSJ6 03 03 2 CABLE SHEAVE PIN 75 JSJ6 03 05 2 SHEAVE SPACER 76 X10 038 2 M12 WASHER 77 X10 039 2 M12 LOCK WASHER 78 X10 053 2 M12 x 45...

Page 20: ...EAR 97 JSJ6 09 01 00 4 FEMALE ARM WELD 98 JSJ6 09 02 00 4 MALE ARM WELD 99 JSJ4 09 08 4 M10 x 14 STOP BOLT DOG POINT 100 X10 073 4 M10 WASHER 101 B2211 4 M6 ROLL PIN 102 B12062S 12 4 FOOT PAD ASSEMBLY...

Page 21: ...Model Q12 Installation Operation and Maintenance Page 21 Rev 02 01 15 Q12 IOM Q doc NOTES...