QUALITY LIFTS Q4P09H, Installation, Operation & Maintenance Manual

Page 1: ...odels Q4P09H Q4P09X Q4P09W 9 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fa...

Page 2: ...max G Width of Runways 20 20 20 H Width Between Runways 38 38 38 I Rise Height of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 73 85 85 Clear Height Unde...

Page 3: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 3 Rev 12 26 13 Q4P09 IOM Q doc Fig 2 Drive Under Height...

Page 4: ...ance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift installation...

Page 5: ...S Y 7 1 POWER UNIT 8 2 FRONT WHEEL STOP 9 2 REAR WHEEL STOP 10 1 MECHANICAL LOCK BAR 11 8 SHIPPING HARDWARE 12 2 SHIPPING BRACKET WELD INSTALLATION IMPORTANT Always wear safety glasses while installin...

Page 6: ...ay 7 Lay the cross beams on the runway per Fig 5 Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 8 With he...

Page 7: ...6 At the front of the power runway continue routing cable 3 around the sheave and out the front drivers side cross beam Cable 4 should be routed around the sheave out to the passenger side front cross...

Page 8: ...er it may be necessary to loosen or remove the bolts holding the top cap to the column so the bottom nut can be adjusted Fig 15 Lock Ladder Assembly Fig 16 Cable Jam Nut 24 Secure the cables to the to...

Page 9: ...er Unit to the column using the supplied M8x20mm bolts and M8 nuts The power unit can be installed on either the front or side of the power column to suit install location shown in Fig 17 Fig 17 Power...

Page 10: ...runway to verify that the cable lugs are resting firmly against the cylinder pull bar 42 To level the runways and crossbeams use a 4 ft level With the lift resting in its locks find the highest corner...

Page 11: ...ion Inspection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establis...

Page 12: ...fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized personn...

Page 13: ...ig 28 Fig 28 Jack Tray MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 29 pick the lift up and allow it to be rolled to a different location Fi...

Page 14: ...ded in the kit and the lock washer and washer from the previous step Fig 31 Note the location of flange head bolt in Fig 31 Repeat for other runway Fig 31 Base Installation 4 Turn the ramp over and in...

Page 15: ...IOM Q doc Parts Breakdown Models Q4P09H Q4P09X Q4P09W IMPORTANT Replace all worn or broken parts with genuine Quality Lifts Inc parts Contact your local Quality Lifts Parts Distributor for pricing and...

Page 16: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 16 Rev 12 26 13 Q4P09 IOM Q doc Parts Breakdown Fig A General Layout...

Page 17: ...T RETURN 13 JSZ5 5 10 03 1 HOSE HYDRAULIC CYLINDER 14 TCS4 07 07 1 STRAIGHT HYD FITTING 15 TCS4 03 00 1 HYDRAULIC CYLINDER ASSEMBLY Q4P09H TCS4A 03 00 Q4P09X W 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 1...

Page 18: ...8 Q4P09 H TCS4A 11 03 332 Q4P09 X TCS4B 11 03 339 Q4P09 W 33D TCS4 11 01 1 DRIVER SIDE REAR CABLE Cable 1 117 1 8 Q4P09 H TCS4A 11 01 129 Q4P09X TCS4B 11 01 136 Q4P09W 34 TCS4 01 03 00 4 LOCK LADDER Q...

Page 19: ...SHEAVE ASSEMBLY 47 TCS4 07 04 00 4 SHEAVE PIN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS4 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS4 07 02 2 RUNWAY SHEAVE SPACER SHORT...

Page 20: ...Models Q4P09H Q4P09X Q4P09W Installation Operation and Maintenance 20 Rev 12 26 13 Q4P09 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...S4B 04 09 Q4P09W 71 TCS4 04 06 4 LOCK ROD CLEVIS 72 TCS4 04 07 00A 2 MECHANICAL LOCK COUPLER 73 TCS4 04 05 1 LOCK SPACER 74 TCS4 04 04 00A 1 MECHANICAL LOCK HANDLE 75 TCS4 04 12 2 LOCK COUPLER PIVOT P...

Page 22: ...Q4P09 IOM Q doc Caster Assembly ITEM PART QTY ASSY DESCRIPTION 92 TCS4 06 01 00A 1 Caster Weldment 93 TCS4 06 03 1 Caster Wheel 94 X10 077 4 Bolt M10 x 25mm Long 95 X10 019 4 Nut M10 96 X10 073 4 Wash...

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