Quantum Q SM 150, Operating Manual

Page 1: ... 2004 GB Page 1 29 June 2005 Version 1 1 QSM Bench grinder quantum M A S C H I N E N G E R M A N Y OPERATING MANUAL Version 1 1 Bench grinder Q SM 150 Q SM 175 Q SM 200 Type Keep for future reference ...

Page 2: ...10 1 10 2 Mechanical maintenance work 11 1 11 Accident report 11 1 12 Electrical system 11 2 Technical data 2 1 Characteristics plate 12 2 2 Power connection 12 2 3 Grinding wheels 12 2 4 Dimensions 12 2 5 Ambient Conditions 13 2 6 Emissions 13 3 Assembly 3 1 Parts list 14 3 2 Storage 14 3 3 Installation and assembly 14 3 3 1 Requirements of installation site 14 3 3 2 Assembly 15 3 3 3 First use 1...

Page 3: ...rding prevention of occupational accidents European standards must be observed during installation operation maintenance and repair of the bench grinder If European standards are not applied in the national legislation of the country of destination the specific applicable regulations of each country must be observed Where necessary the required measures must be taken to comply with the specific re...

Page 4: ...will cause serious injury or death to personnel WARNING Risk A danger that might cause serious injury or death to personnel CAUTION Danger or unsafe procedure that might cause injury to personnel or damage to property ATTENTION Situation that could cause damage to the machine and product and other types of damage No risk of injury to personnel INFORMATION Application tips and other important or us...

Page 5: ...ss data then it is being used improperly We do not take liability for damage caused by improper use We would like to stress that any modifications to the construction or technical or technological modifications which have not been authorised by Optimum Maschinen GmbH will also render the guarantee null and void It is also part of proper use that the operating values and adjustment data of the grin...

Page 6: ...ruction manual In the event of improper use there may be a risk to personnel there may be a risk to the machine and other items correct functioning of the grinder may be affected Disconnect the machine whenever cleaning or maintenance work is being carried out WARNING Safety devices on page 8 The grinder may only be used with the safety devices activated Disconnect the grinder immediately if a fai...

Page 7: ...cument training instruction require staff to confirm participation in training instruction by a signature check whether the staff are aware of safety and of dangers in the workplace and whether they observe the instruction manual The user must Obligations of the user have received training in operation of the bench grinder know the function and principle of operation before the machine is first us...

Page 8: ...ion of sparks hand injuries fatal electrocution The bench grinder includes the following safety devices A transparent spark guard for each grinding wheel An adjustable protective guard with a shaft cover on each grinding wheel 1 6 1 Transparent spark guard The transparent spark guard in each grind ing wheel reduces emissions of sparks towards the eyes during machining It is essential to use protec...

Page 9: ...pecific work equipment for personal protection as protection equipment is required This includes a safety helmet protective goggles or face guard safety gloves safety shoes with steel toe cap ear protection Before starting work check that the proper gear is available in the workplace CAUTION Dirty or contaminated body protection gear can cause disease Clean your individual protection gear each tim...

Page 10: ...prevention of occupational accidents and safety in the workplace or other inspection authorities Inform the inspector of any danger or failure WARNING Danger of fire and explosion from emission of sparks Do not operate the bench grinder close to flammable or explosive substances 1 10 Safety during maintenance Report and document any changes Inform operators timely on maintenance and repair work Re...

Page 11: ...ediately in the event of accidents possible sources of danger and any actions which almost led to an accident near misses There are many possible causes The sooner they are notified the faster the causes can be eliminated INFORMATION In the description of work with and on the grinder we highlight the specific dangers of this work 1 12 Electrical system Maintenance on page 17 Have the machine and o...

Page 12: ...ensions and weight and is the manufacturer s authorised service information 2 3 Grinding wheels Optional accessories on page 19 2 4 Dimensions QSM 150 QSM 175 QSM 200 Motor 230 V or 240V or 110V 50Hz 450 W Insulation class F F F mm QSM 150 QSM 175 QSM 200 Dimensions 150 x 20 x 32 175 x 20 x 32 200 x 25 x 32 Turning speed 2850 rpm 2850 rpm 2850 rpm mm QSM 150 QSM 175 QSM 200 Width 456 456 461 Heigh...

Page 13: ...c protection methods are used The level of acoustic intensity is below 73 dB A INFORMATION We recommend the use of sound insulation and ear protection The duration of the noise pollution the type and characteristics of the working area such as other machines which are operated simultaneously all influence the level of noise in the work place Temperature 5 35 C Humidity 25 80 ...

Page 14: ...ompo nents Remove all separate parts from the cardboard box and check them against the following list Bench grinder 2 supports for workpieces 2 transparent spark guards Operating manual 3 2 Storage NOTICE Inappropriate storage could damage or ruin important machine components Store the packed or already unpacked components only when the specified ambient con ditions are observed Ambient Conditions...

Page 15: ...rst used by inexpert personnel it can endanger personnel and equipment We do not take responsibility for damage caused by incorrect commissioning Power supply Power connection on page 12 Connect the bench grinder s mains plug to the power supply Check the fuse protection of the power supply against the technical information for the grinder s input power ATTENTION Check the rotating direction of th...

Page 16: ...y Check the state of the grinding wheels If they are dirty or muddied they must be scraped clean or replaced 4 2 During work If necessary make a first grind of the piece using the rough grinding wheel and then re grind it using the fine wheel Proper use on page 5 Illustr 4 1 Support for workpieces 4 2 1 Workpiece bearing plate For certain grinding operations the work piece bearing plate can be inc...

Page 17: ...repair work may include Very serious injury to personnel working on the bench grinder Damage to the bench grinder Only qualified personnel should carry out maintenance and repair work on the bench grinder 5 1 1 Preparation WARNING Only carry out work on the bench grinder if it has been unplugged from the mains power supply Disconnecting the bench grinder and making it safe on page 10 5 1 2 Restart...

Page 18: ...wheels Disconnecting the bench grinder and making it safe on page 10 Make sure the bench grinder cannot be connected without authorisation Loosen the three securing screws of the protective cover Illustr 5 1 Protective cover Loosen the nut on the shaft and remove the securing disc Remove the grinding wheel from the drive shaft Illustr 5 2 Shaft nut Make sure that the counter disc is cor rectly pos...

Page 19: ...re to observe this instruction manual For repairs only use faultless and appropriate tools original spare parts or parts from series expressly authorised by Optimum Maschinen GmbH 5 4 Optional accessories We recommend that you only use original high quality accessories from Optimum Maschinen GmbH Only by using these original accessories can perfect operation and optimum results be ensured Name Ref...

Page 20: ... 2004 GB Page 20 Bench grinder QSM Version 1 1 29 June 2005 quantum M A S C H I N E N G E R M A N Y 5 5 Exploded view Illustr 5 4 Exploded view ...

Page 21: ...workpieces left side 0380010 23 Fastening nut 24 Machine frame 25 Screw 26 Snap ring 27 Shaft bearing 6203 150 0380017 175 0380018 200 0380019 28 Power cord with plug 29 Screw 30 Mains lead cleat 31 Locking screw 32 Washer 33 Motor shaft 34 Machine frame right side 35 Screw 36 Cable support 37 Cable clamp 38 Protective covering of cable 39 Stator 40 Cable lug 41 Rubber cover for cable lug 42 Mount...

Page 22: ...cessing systems whether partial or total The company reserves the right to make technical alterations without prior notice 6 2 Terminology Glossary Item Explanation Protective cover Grinding wheel and drive shafts cover Protective cover Protective cover Transparent spark guard Transparent cover for catching sparks dur ing the grinding process Securing disc Disc for driving the grinding wheel Shaft...

Page 23: ...ny Optimum had been designed and built for certain purposes They are listed in the operation manual The warranty claim may not be accepted if the operating manual is not being followed pro perly or if it is used for a purpose which has not been intended or with improper accessory Maintenance work and cleaning It is absolutely necessary to maintain and clean the machine in regular intervals accordi...

Page 24: ...ice for our products which extends even after shipment We would be grateful if you could send us the following information Modified settings Experiences with the bench grinder which could be important to other users Recurring failures Optimum Maschinen GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt Telefax 49 951 96 555 99 Email info optimum maschinen de ...

Page 25: ...g characteristics EN 60034 9 06 1998 Rotating electrical machines Part 9 Noise limits EN 60204 1 11 1998 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 50081 2 03 1994 Electromagnetic Compatibility Generic Emission Standard Part 2 Industrial environments EN 60034 14 09 1997 Rotating Electrical Machines Part 14 Mechanical vibration of certain machines with shaft...

Page 26: ...ration of Conformity 25 Electrical system Safety 11 Emissions 13 Exploded view 20 H Hazards Classification 4 O Obligations Operator 7 User 7 Optional accessories 19 P Parts list 14 Pictograms 5 Power connection 12 Proper use 5 Protection Individual protection gear 9 S Safety Devices 8 in Maintenance 10 Warnings 4 Spare parts list 21 Storage and packaging 14 T Terminology 22 U User position 7 W War...