Quattroflow QT 10, Operating And Installation Instructions

Page 1: ...RATIN NG AND INST TALLA Read ATION Qu Q Diap Origin d carefully N INST uattr Seri Quate phragm QT QT QT nal Inst y before p TRUCT roTe ies rnary m Pum 10 20 30 tructio pump inst TIONS ec mp on tallat...

Page 2: ...ety instructions 11 Maintenance and servicing 14 Disassemby assembly QT10 15 Pump chamber 15 Elastomers 15 Shaft bearing cap unit 15 Tightening torques 16 Exploded views 16 Spare part kits 18 Dimensio...

Page 3: ...ical damages At sealing areas or connections liquid can be released uncontrollably then STORAGE In general the QuattroTec pump is delivered operational and packaged If the unit is not installed right...

Page 4: ...e Housing N no no N no no B yes no N no no OPERATION IN EXPLOSION PROOF AREAS AND FOR FLAMMABLE LIQUIDS REG NO PTB 03 ATEX D004 For flammable liquids as well as for applications in explosion proof are...

Page 5: ...ves EPDM EPDM EPDM Standard Diaphragm Santoprene Santoprene Santoprene O Rings EPDM EPDM EPDM Motor Type AC motor AC motor AC motor Pump Speed Range rpm 75 3000 50 2400 30 1200 Rated Speed 50Hz rpm 28...

Page 6: ...r to water ng at the ch fter the final S at ambient arts above w l assembly of temperatur were ascerta f the pump 0 psi 0 psi re and discha ained with n 43 ps 43 psi arge pressur new diaphra si 87 p 8...

Page 7: ...QT 30 0 psii 43 p psi 87 psi 7...

Page 8: ...ification from the pump for the maximum allowed pressure 3 High inlet pressure In case of high inlet pressure e g due to high filling level of the feeding vessel we recommend to install a pressure red...

Page 9: ...anyone should acquaint oneself with the explanations of the chapter troubleshooting see page 27 Only by this the defect quickly can be realized and eliminated in case of trouble Problems which cannot...

Page 10: ...50 C at 80 of the maximum RPM for approximately 30 min Check before if surrounding conditions e g pipe diameter system pressure rating allow to operate the pump at this speed 3 Final rinse with pure w...

Page 11: ...ctions In case of non compliance with the safety instructions may cause danger to personnel equipment and environment It can cause for example Failure of the proper function of the pump system Failure...

Page 12: ...dmissible modes of operation A safety operation of the pump is ensured only by an appropriate use according to the specific data of the enclosed pump data sheet The values limitations given in the dat...

Page 13: ...generate an infinitely high pressure even at low speed rpm Prior to each start of the pump check and make sure that the discharge line is not closed or restricted The design of the discharge line mus...

Page 14: ...it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearing...

Page 15: ...he hexagon so he whole comp he hexagon so ixingring Pos sketch below he hexagon so ixingring Pos sketch below the shaft bea the locking scr the hexagon s the hexagon s he whole com assembly di dentifi...

Page 16: ...ning torque Nm 2 6 Hex tip screw driver 2 5 mm 2 2 9 Hex tip screw driver 3 mm 4 2 7 Screwdriver for slotted cheese head screw 2 5 2 2 Hex tip screw driver 2 mm 0 6 Components QT10 Drive unit A ring d...

Page 17: ...17 Pump chamber incl connections QT10 C Drive unit QT10 A...

Page 18: ...t valve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT10 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT10 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bea...

Page 19: ...mbling please n he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole...

Page 20: ...20 Components QT20 Drive unit A ring drive B pump chamber C Ring drive QT20 B...

Page 21: ...21 Pump chamber incl connections QT20 C Drive unit QT20 A...

Page 22: ...lve EPDM 1 Outlet valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT20 5 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing...

Page 23: ...the lash for he hexagon so ixingring Pos sketch below e shaft bearin ol x tip screw drive x tip screw drive x tip screw drive x tip screw drive the locking scr the hexagon s the hexagon s he whole com...

Page 24: ...24 Components QT30 Drive unit A ring drive B pump chamber C base plate D Ring drive QT30 B...

Page 25: ...25 Pump chamber incl connections QT30 C Drive unit and base plate QT30 A D...

Page 26: ...valve EPDM 1 O ring kit EPDM Quantity Spare part kit QT20 Shaft Bearing Cap Unit Order No pre assembled consisting of SQT30 6 1 Excentric shaft 5 3 Bearing 1 Bearing holder 1 Bearing cap incl 3 resp 5...

Page 27: ...he liquid to be pumped 8 X X Check pressure head open valve in discharge line completely remove obstruction in discharge line 9 X X The diameters of the pipes in suction or pressure line are too small...

Page 28: ...nstalled in the ring drive unit Plastic pump chamber with pressure plate Please regard the corresponding additional information and manufacturer manuals Subject to change without notice 2016 09 ALMATE...