Quinton ClubTrack 510, Service Manual

Page 1: ...Service Manual OXE7UDFN OXE7UDFN 3OXV OXE7UDFN OXE7UDFN 3OXV 3 1 5HY 1HZ...

Page 2: ...LQWRQ OXE7UDFN OXE7UDFN 3OXV OXE7UDFN OXE7UDFN 3OXV OXE7UDFN DQG OXE7UDFN 3OXV DUH UHJLVWHUHG WUDGHPDUNV RI 4XLQWRQ QVWUXPHQW RPSDQ OXE7UDFN SHUGULYH 4 6HULHV DQG 6HULHV DUH WUDGHPDUNV RI 4XLQWRQ QVWU...

Page 3: ...ROOHU VVHPEO HDGIUDPH VVHPEO HFN DQG 5ROOHU VVHPEO RQWUROOHU VVHPEO H SDQHO 8VHU QSXWV 2XWSXW LVSOD V GGLWLRQDO XQFWLRQV RQWUROOHU WR 7UHDGPLOO QWHUIDFH OXE7UDFN 3OXV QWHUIDFH HDGIUDPH VVHPEO QSXW 3RZ...

Page 4: ...H 3OXV 0RGHOV RQO LVSOD 7HVW 3OXV 0RGHOV RQO RQWUDVW 3OXV 0RGHOV RQO ULJKWQHVV WHUQDO 56 3RUW 7HVW 3OXV 0RGHOV RQO 3URJUDP RRS 3OXV 0RGHOV RQO OHDULQJ 1RQYRODWLOH 5 0 OXE7UDFN 0RGHOV OXE7UDFN 3OXV 0RG...

Page 5: ...0HFKDQLFDO 7RROV LHOG XQFWLRQDO 7HVWV 5HPRYLQJ 7UHDGPLOO RRG LHOG XQFWLRQDO 7HVW 5HSODFLQJ WKH RQILJXUDWLRQ 3ODWH VVHPEO LHOG XQFWLRQDO 7HVW 5HSODFLQJ WKH 3RZHU RUG DUG ZLUHG RUGV HWDFKDEOH RUGV LHOG...

Page 6: ...5HSODFLQJ WKH HFN LHOG XQFWLRQDO 7HVW GMXVWLQJ WKH DON HOW DON HOW 7HQVLRQ 0HWKRG DOLSHUV DYDLODEOH 0HWKRG DOLSHUV QRW DYDLODEOH DON HOW 7UDFNLQJ RQWUROOHU VVHPEO 5HPRYLQJ WKH QFORVXUH LHOG XQFWLRQDO...

Page 7: ...H WHULRU 9DFXXPLQJ 8QGHU WKH 7UHDGPLOO RRG UHTXHQF 5HSODFHPHQW 6FKHGXOHV HDUW 5DWH 0RQLWRULQJ OHDQLQJ DWWHU 6WRUDJH 6DIHW 5HTXLUHPHQWV 6 PERO HILQLWLRQV 6SHFLILFDWLRQV OXE7UDFN 3OXV DQG OXE7UDFN 3OXV...

Page 8: ...WRULQJ 7HVWLQJ DQGJULS HDUW 5DWH 0RQLWRULQJ LHOG 7HVW 1R OXE7UDFN OXE7UDFN 3OXV LHOG 7HVW 1R OXE7UDFN OXE7UDFN 3OXV LHOG 7HVW 1R LHOG 7HVW 1R LHOG 7HVW 1R OXE7UDFN OXE7UDFN 3OXV 7HVW WKH RQWUROOHU H V...

Page 9: ...HUV 7KH PDQXDO LV GHVLJQHG IRU 4XLQWRQ DXWKRUL HG VHUYLFH SHUVRQQHO ZLWK SURSHU WUDLQLQJ 7KHUH DUH QR XVHU VHUYLFHDEOH SDUWV LQ WKH WUHDGPLOOV Q DWWHPSW E QRQ 4XLQWRQ WUDLQHG SHUVRQQHO WR VHUYLFH WKH...

Page 10: ......

Page 11: ...EXLOW LQ FRQWUROOHUV DQG DUH GHVLJQHG IRU ILWQHVV H HUFLVH 7KH VHULHV LQFOXGHV WKH OXE7UDFN 3 1 OXE7UDFN 3OXV 3 1 OXE7UDFN 3 1 DQG OXE7UDFN 3OXV 3 1 7KH OXE7UDFN 3OXV PRGHOV DGG KHDUW UDWH FRQWURO LQW...

Page 12: ...LRQ QWHUQDWLRQDO RQILJXUDWLRQ 3RZHU 7KH FLUFXLW EUHDNHU RQ WKH IURQW RI WKH WUHDGPLOO KRRG FRQWUROV WKH SRZHU WR WKH WUHDGPLOO 7KH FLUFXLW EUHDNHU PXVW EH VHW WR 21 IRU WKH WUHDGPLOO WR UXQ 7XUQ RII W...

Page 13: ...QW KDQGUDLO LV D FRPSXWHUL HG SDQHO XVHG WR RSHUDWH WKH WUHDGPLOO OO FRPPDQGV LQFOXGLQJ SRZHU DUH HQWHUHG E SUHVVLQJ D VRIW WRXFK NH RQ WKH SDQHO 9LVXDO LQGLFDWRUV DQG GLVSOD V VKRZ WKH RSHUDWLRQDO VW...

Page 14: ......

Page 15: ...VVHPEO ZKLFK LV PHFKDQLFDOO DWWDFKHG WR WKH GHFN LV WKH XVHU LQWHUIDFH 7KH XVHU SUHVVHV D NH RQ WKH FRQWUROOHU WR HQWHU D FRPPDQG 7KH FRQWUROOHU SURFHVVHV WKH XVHU HQWHUHG LQIRUPDWLRQ GLVSOD V DOO H H...

Page 16: ...U SXOOH RQWUROOHU VVHPEO 7KH FRQWUROOHU DVVHPEO FRQVLVWV RI D NH SDQHO DQG 3 PRXQWHG LQ DQ HQFORVXUH 7KH HQFORVXUH LV UHPRYDEOH IURP WKH UHDU SDQHO ZKLFK PRXQWV WR WKH XSULJKWV RQWUROOHU 6XEDVVHPEOLHV...

Page 17: ...V VWDWHPHQWV IURP WKH WUHDGPLOO GULYH ERDUG 7KH FRQWUROOHU XVHV 9 SRZHU IURP WKH WUHDGPLOO GULYH ERDUG DV WKH SRZHU VRXUFH IRU DOO FLUFXLWU DQG IRU WKH GLVSOD V OXE7UDFN 3OXV QWHUIDFH Q 5 LQWHUIDFH FR...

Page 18: ...IURQW RI WKH WUHDGPLOO JUDGH SRWHQWLRPHWHU LQVLGH WKH DFWXDWRU LV XVHG WR VHQVH WKH DFWXDO WUHDGPLOO JUDGH IRU WKH JUDGH V VWHP IHHGEDFN 7KH JUDGH SRW LV DQ LQWHJUDO SDUW RI WKH DFWXDWRU HFN DQG 5ROO...

Page 19: ...V LW LQ WKH PXOWLIXQFWLRQ GLVSOD HDUW 5DWH 0RQLWRULQJ DQGJULS 7KH KDQGJULS KHDUW UDWH PRQLWRULQJ GHYLFH LV D FRQWDFW HOHFWURGH V VWHP WKDW XVHV HOHFWURFDUGLRJUDP VLJQDOV IURP WKH XVHU V KDQGV WR VHQVH...

Page 20: ......

Page 21: ...KP PHWHU LJK YROWDJH LV SUHVHQW XQGHU WKH KRRG ZKHQ WKH WUHDGPLOO LV SOXJJHG LQWR D SRZHU VRXUFH UHVLGXDO KLJK YROWDJH UHPDLQV IRU D IHZ PLQXWHV DIWHU WKH SRZHU LV UHPRYHG 7XUQ RII WKH WUHDGPLOO FLUFX...

Page 22: ...FRQILJXUDWLRQ SODWH IDXOW LQ UXVK OLPLWHU 3RZHU FRUG GDPDJHG 5HPRYH FRUG IURP RXWOHW DQG UHSODFH ORZQ IXVH LQ WUHDGPLOO I RU DUH EORZQ 8QSOXJ WKH WUHDGPLOO 8QSOXJ WKH SOXJV DW DQG RI WKH 7UHDGPLOO 9R...

Page 23: ...LUHV 5HFRQQHFW DQG VHFXUH LI ORRVH VFUHHQ WHVW IDLOXUH 5HSODFH S Q UHSHDW WHVW I WHVW IDLOV DJDLQ UHSODFH 3 5 OXE7UDFN 3OXV GRHV QRW FRPH RQ I WKH V DUH RQ DQG WKH WUHDGPLOO LV IXQFWLRQLQJ QRUPDOO FKH...

Page 24: ...GXQGDQW VSHHG YDULDEOHV KDV LQGLFDWHG D GLVDJUHHPHQW DQG WKH PLFURSURFHVVRU ZLOO VKXW GRZQ WKH WUHDGPLOO OHDU WKH HUURU E SUHVVLQJ OHDU RU 3RZHU WWHPSW WR RSHUDWH WKH WUHDGPLOO DJDLQ I HUURU SHUVLVWV...

Page 25: ...ULYH 8QGHU XUUHQW 5HSODFH 96 0RWRU ULYH 6ZLWFK DLOXUH 5HSODFH 96 0RWRU XUUHQW 6HQVH DXOW 5HSODFH 96 UDGH 3RVLWLRQ HWHFWLRQ DXOW OHDU WKH HUURU E SUHVVLQJ OHDU RU 3RZHU WWHPSW WR RSHUDWH WKH WUHDGPLOO...

Page 26: ...OXV GLVSOD V WH W LQVWHDG RI FRGH 3 VKRXOG UHDSSHDU ZKHQ RX UHOHDVH HDFK NH LVSOD V OXE7UDFN RQO 7R WHVW WKH GLVSOD V RQ WKH NH SDQHO QWHU WKH VHUYLFH PRGH 6LPXOWDQHRXVO SUHVV 6WRS HOW UDGH 8S DQG UDG...

Page 27: ...LOO UHWXUQ RX WR WKH SUHYLRXV PHQX 6SHHG UDGH 2SHQ RRS 0RGH OXE7UDFN RQO Q 6HUYLFH PRGH WKH WUHDGPLOO RSHUDWHV DV LQ RSHQ ORRS PRGH ZKLFK LV XVHG WR YHULI WUHDGPLOO VSHHG RU JUDGH Q WKLV PRGH WKH WUHD...

Page 28: ...HU HGJH RI WKH ER DQG WKH HGJH RI WKH GLVSOD VLQJOH KRUL RQWDO DQG YHUWLFDO OLQH LQWHUVHFWV WKH ER I WKH ER GRHV QRW DSSHDU DV GHVFULEHG WKH WHVW KDV IDLOHG OO SL HOV 21 7KH HQWLUH GLVSOD VKRXOG DSSHD...

Page 29: ...V 0RGHOV RQO RU ORQJ WHUP WHVWLQJ RI JUDGH DQG VSHHG FKDQJHV WKH V VWHP PD EH SXW LQWR D FRQWLQXRXV UXQQLQJ SURJUDP FRXUVH 3UHVV 6WRS DVWHU DQG 6ORZHU VLPXOWDQHRXVO WR HQWHU 6HUYLFH 0RGH RQWLQXH WR SU...

Page 30: ...RZHU VLPXOWDQHRXVO WR HQWHU 6HUYLFH 0RGH VFUHHQ ZLOO GLVSOD 3 3UHVV 6WRS HOW DQG RZQ VLPXOWDQHRXVO WR YLHZ WKH FRGH UHYLVLRQ QXPEHU 3UHVV 6WRS DVWHU DQG 6ORZHU VLPXOWDQHRXVO WR OHDYH 6HUYLFH 0RGH OXE7...

Page 31: ...Q FDEOH SUREOHPV FDQ FDXVH DQ HUURU PHVVDJH 8VH DQ RKPPHWHU WR WHVW IRU WKH IROORZLQJ FRQGLWLRQV KHFN HDFK ZLUH IRU FRQWLQXLW IURP RQH HQG RI WKH FDEOH WR WKH RWKHU KHFN HDFK ZLUH IRU D VKRUW WR DQRWK...

Page 32: ...UDS PHWKRG RI PRQLWRULQJ 3UREOHP 3RVVLEOH DXVH 5HPHG HDUW UDWH UHDGLQJ LV HUUDWLF RU DEVHQW LUHOHVV WHOHPHWU 3RRU HOHFWURGH FRQWDFW DQGJULS DQG PRYHPHQW GXULQJ H HUFLVH H VXUH WKDW WKH ORJR RQ WKH EHO...

Page 33: ...G DW WKH 4XLQWRQ IDFWRU ZLWK WKH XVH RI VSHFLDOL HG HTXLSPHQW RX FDQ KRZHYHU SHUIRUP D VLPSOH FKHFN E SODFLQJ RXU KDQGV RQ WKH DQGJULS VHQVRUV ZKLOH VWDQGLQJ VWLOO OORZ WKLUW VHFRQGV WR REWDLQ D VWDEO...

Page 34: ...HG ZHLJKW HQYHORSH VHH 6SHFLILFDWLRQV R QRW UHVLVW EHOW IRU PRUH WKDQ WZR VHFRQGV 7XUQ RYHU RU UHSODFH GHFN DON EHOW VOLSSLQJ PSURSHU ZDON EHOW WHQVLRQ QFRUUHFW GULYH EHOW WHQVLRQ RU GULYH EHOW ZRUQ G...

Page 35: ...DU WKH VXVSHFWHG EHDULQJ DQG WKH RWKHU HQG QHDU RXU HDU RPSDUH VHYHUDO EHDULQJV WR GHWHUPLQH ZKLFK LV WKH IDXOW RQH 1RLVH 3RVVLEOH DXVH FWLRQ QRFNLQJ RU WKXPSLQJ 5DWH LQFUHDVHV RU GHFUHDVHV ZLWK ZDONL...

Page 36: ...7UDFN 3OXV 6HUYLFH 0DQXDO ORZ KDUWV 8VH WKH IROORZLQJ IORZ FKDUWV IRU VWHS E VWHS WURXEOHVKRRWLQJ RU 3OXV PRGHOV XVH WKH HUURU ORJ WR GHWHUPLQH UHFHQW HUURUV 6HH UURU RJ 3OXV 0RGHOV RQO RQ SDJH UURU R...

Page 37: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO 7URXEOHVKRRWLQJ 96 RDUG...

Page 38: ...re not bent or broken or cable damaged Damaged cable Replace cable Error persists Finished Yes Yes No Replace controller Replace VSD No Less than 17 0 VAC Yes Replace transformer Clip a volt meter ont...

Page 39: ...outside weight speed envelope Are all motor leads connected Worn deck Excessive deck wear indicated Replace deck Reconnect disconnected leads Restrict use to people within specified weight speed enve...

Page 40: ...7URXEOHVKRRWLQJ OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO UURU RGH ORZ KDUWV...

Page 41: ...rror Code Flow Chart Replace controller assembly Cycle power LED should be on momentarily then off On then off Press Start Is DS1 on Replace VSD Replace VSD Check motor leads for good connections Does...

Page 42: ......

Page 43: ...DQW RU VHUYLFH LQIRUPDWLRQ FDOO 4XLQWRQ 7HFKQLFDO 6HUYLFH HIRUH VHUYLFLQJ WKH WUHDGPLOO UHDG WKH VDIHW UHTXLUHPHQWV OLVWHG LQ SSHQGL DXWLRQV DUQLQJV OHFWULFDO LJK YROWDJH LV SUHVHQW EHQHDWK WKH WUHDGP...

Page 44: ...VHUYLFLQJ HZDUH RI VKDUS HGJHV ZKHQ UHSODFLQJ ZRUQ SDUWV R QRW VWDUW WKH ZDON EHOW ZKHQ VRPHRQH LV RQ WKH WUHDGPLOO PSURSHU OLIWLQJ FDQ FDXVH EDFN VWUDLQ W DOVR FDQ FDXVH LQMXU WR RWKHUV LI WKH WUHDGP...

Page 45: ...RQ WKH 3 EOHHG RII WKH KLJK YROWDJH LQ DSSUR LPDWHO WZR PLQXWHV 5HPRYLQJ 7UHDGPLOO RRG RU RXU FRQYHQLHQFH LQ ZRUNLQJ HOHYDWH WKH WUHDGPLOO WR LWV PD LPXP KHLJKW LI SRVVLEOH 7XUQ RII WKH FLUFXLW EUHDNH...

Page 46: ...G XQGHU WKH IURQW WULP FRYHU DW WKH IURQW RI WKH KRRG 5HPRYH WKH WZR 0 EXWWRQ KHDG VFUHZV ORFDWHG RQ WKH VLGH RI WKH KRRG UDVS WKH KRRG FRYHU DW WKH IURQW DQG EDFN FHQWHU 3XOO DQG OLIW WR UHPRYH 5HFRP...

Page 47: ...UHPRYH WKH SRZHU FRUG IURP WKH SRZHU RXWOHW 5HPRYH WKH KRRG DV SUHYLRXVO GHVFULEHG 5HPRYH WKH WZR PP KH KHDG VFUHZV WKDW DWWDFK WKH SRZHU FRUG JURXQG ZLUHV WR WKH KHDGIUDPH 7KH DUH ORFDWHG LQ WKH FHQW...

Page 48: ...U FRUG WR WKH OLQH ILOWHU WKH KH QXWV DUH EHKLQG WKH FRQILJXUDWLRQ SODWH GRZQ DQG WR WKH ULJKW 5HPRYH WKH JURXQGZLUH 3XOO WKH SRZHU FRUG RXW RI WKH FRQILJXUDWLRQ SODWH HHG WKH QHZ FRUG LQWR WKH FRQILJ...

Page 49: ...RQ WKH 96 ERDUG DUH RII 3 VVHPEO 7UHDGPLOO ULYH LVFRQQHFW WKH FRQWUROOHU FDEOH IURP WKH 96 ERDUG 03257 17 Q WKH IROORZLQJ VWHSV QRWH WKH FRQQHFWLRQ SRLQWV DQG WKH FRORUV RI WKH ZLUHV DV RX UHPRYH WKH...

Page 50: ...KH VFUHZV ZLOO GDPDJH WKH PRGXOH LHOG XQFWLRQDO 7HVW 7R YHULI WKDW WKH WUHDGPLOO LV RSHUDWLQJ SURSHUO SHUIRUP LHOG 7HVW 1R 6HH SSHQGL LHOG XQFWLRQDO 7HVWV IRU VSHFLILF LQVWUXFWLRQV 5HSODFLQJ WKH 7HQVL...

Page 51: ...WKH SRO 9 EHOW XQWLO WKH WZR OLQHV RQ WKH WHQVLRQHU OLQH XS 7LJKWHQ WKH LQFK EROW WR IRRW SRXQGV WRUTXH 5HSODFH WKH KRRG LHOG XQFWLRQDO 7HVW 7R YHULI WKDW WKH WUHDGPLOO LV RSHUDWLQJ SURSHUO SHUIRUP W...

Page 52: ...DV QHFHVVDU 6WRS WKH ZDON EHOW 6KXW RZQ WKH 7UHDGPLOO 7XUQ RII WKH FLUFXLW EUHDNHU GLVFRQQHFW WKH SRZHU FRUG IURP WKH RXWOHW DQG SODFH WKH WUHDGPLOO EDFN LQ VHUYLFH 5HSODFLQJ WKH 3RO 9 ULYH HOW 5HPRYH...

Page 53: ...RQDO 7HVW 7R YHULI WKDW WKH WUHDGPLOO LV RSHUDWLQJ SURSHUO SHUIRUP LHOG 7HVW 1R 6HH SSHQGL LHOG XQFWLRQDO 7HVWV IRU VSHFLILF LQVWUXFWLRQV 5HSODFLQJ WKH ULYH 0RWRU 5HSODFH WKH GULYH PRWRU ZKHQ WKH PRWR...

Page 54: ...LQVWDOOLQJ QHZ PRWRU PRXQWLQJ QXWV 7LJKWHQ WKH PRWRU PRXQWLQJ QXWV XQWLO WKH ORFN ZDVKHU IODWWHQV WKHQ WXUQ WKH QXW WXUQ R QRW RYHUWLJKWHQ WKH QXW 7KH QHZ PRWRU DQG IO ZKHHO DVVHPEO PXVW EH DOLJQHG Z...

Page 55: ...ROW IURP WKH JUDGH DFWXDWRU PRXQWLQJ DW WKH KHDGIUDPH HQG DQG UHPRYH WKH DFWXDWRU LWKGUDZ WKH F OLQGULFDO EXVKLQJ IURP WKH EHDULQJ LQ WKH HQG RI WKH DFWXDWRU 6SLQ WKH EORFN FRQWDLQLQJ WKH DFWXDWRU QXW...

Page 56: ...RQ WKH 96 ERDUG WR EOHHG GRZQ EHIRUH UHVXPLQJ ZRUN RQ WKH WUHDGPLOO HYHO WKH WUHDGPLOO E SODFLQJ VXLWDEOH EORFNLQJ XQGHU WKH KHDGIUDPH 8VH HLWKHU D OHYHO RQ WKH VLGH UDLO E PHDVXULQJ WKH GLVWDQFH WR...

Page 57: ...IW WKH IURQW UROOHU RXW IURP XQGHU WKH ZDON EHOW 5HSODFH WKH UROOHUV DQG UHDVVHPEOH WKH WUHDGPLOO IROORZLQJ 6WHSV LQ UHYHUVH RUGHU 6HH QVWDOOLQJ WKH URQW 6KDIW HDUOLHU LQ WKLV FKDSWHU I WKH DGMXVWLQJ...

Page 58: ...VWUDLJKW EDFN WR VOLGH WKH FRYHU RII 5HSHDW IRU WKH ULJKW FRYHU 5HPRYH WKH VFUHZV WKDW KROG WKH GHFN WR WKH VLGHUDLOV 5HPRYH WKH GHFN DQG EHOW QVWDOO D QHZ EHOW ZLWK WKH ORJR VLGH XS DQG UHDVVHPEOH W...

Page 59: ...QV 5HSODFLQJ WKH HFN 7KH GHFN LV UHYHUVLEOH RX FDQ WXUQ LW RYHU LI RQH VLGH ZHDUV RXW 7KH ZDON EHOW PXVW EH UHSODFHG ZKHQ WKH GHFN LV WXUQHG RYHU ROORZ 6WHSV LQ WKH SUHYLRXV VHFWLRQ 5HSODFLQJ WKH DON...

Page 60: ...LO ERWK VLGHV UHDG QVXUH WKDW WKH SRLQWHU LV H DFWO RQ WKH OLQH LQFUHPHQW RI WKH GLDO IRU HDFK VHWWLQJ R QRW RYHUWLJKWHQ WKH DGMXVWPHQW VFUHZV 2YHUWLJKWHQLQJ PD GDPDJH WKH ZDON EHOW DQG UROOHU DVVHPEO...

Page 61: ...XWH WR REVHUYH WKH EHOW WUDFNLQJ GMXVWPHQWV PD WDNH VRPH WLPH WR EHFRPH DSSDUHQW 5HSHDW 6WHSV DQG DV UHTXLUHG R QRW RYHUWLJKWHQ WKH DGMXVWPHQW VFUHZ 2YHUWLJKWHQLQJ PD GDPDJH WKH ZDON EHOW DQG DVVHPEOL...

Page 62: ...SDQHO LVFRQQHFW WKH FRQWUROOHU FDEOH ORFDWHG RQ WKH OHIW VLGH RI WKH 3 DQG WKH KDQGUDLO FDEOH DW WKH VPDOO FRQWDFW KHDUWUDWH 3 5HDVVHPEOH IROORZLQJ 6WHSV LQ UHYHUVH RUGHU LHOG XQFWLRQDO 7HVW 7R YHULI...

Page 63: ...HG HDUOLHU 8VLQJ D PP QXWGULYHU RU VRFNHW UHPRYH WKH 0 KH VSDFHUV VHFXULQJ WKH 3 XVLQJ D 3KLOOLSV VFUHZGULYHU UHPRYH WKH UHPDLQLQJ VFUHZV QRWLQJ WKH ORFDWLRQ RI WKH 0 JURXQG FOLS DQG WKH KDQGJULS PRGX...

Page 64: ...JKW VLGH RI WKH KDQGUDLO WXEH LQWR WKH XSULJKW ILWWLQJ DQG VOLGH WKH KDQGUDLO WRZDUG WKH NH SDQHO DV IDU IRUZDUG DV SRVVLEOH 7KH OHIW VLGH RI WKH KDQGUDLO VKRXOG QRZ VOLGH IRUZDUG HDVLO H FDUHIXO QRW...

Page 65: ...HV DQG UHDVVHPEOH IROORZLQJ VWHSV WKURXJK LQ UHYHUVH RUGHU LHOG XQFWLRQDO 7HVW 7R YHULI WKDW WKH WUHDGPLOO LV RSHUDWLQJ SURSHUO SHUIRUP LHOG 7HVW 1R 6HH SSHQGL LHOG XQFWLRQDO 7HVWV IRU VSHFLILF LQVWUX...

Page 66: ...RQDO 7HVWV IRU VSHFLILF LQVWUXFWLRQV 5HPRYLQJ WKH H SDQHO 7R UHPRYH WKH NH SDQHO 5HPRYH WKH 3 IROORZLQJ WKH DERYH SURFHGXUH 5HPRYH WKH KH QXWV WKDW KROG WKH NH SDQHO WR WKH HQFORVXUH LIW WKH NH SDQHO...

Page 67: ...HDJH DQG WKH GDWH IRU RXU UHFRUGV 3UHVV OHDU WR UHVHW WKH GLVSOD IRU RSHUDWLRQ 7LPH 7R GHWHUPLQH WKH WRWDO WLPH RI WUHDGPLOO XVH 3UHVV 3RZHU WR WXUQ RQ WKH WUHDGPLOO FRQWUROOHU 6LPXOWDQHRXVO SUHVV 6WR...

Page 68: ...QOHVV WKH PDJQHWLF NH LV RQ WKH 4XLQWRQ ORJR RQ WKH FRQWUROOHU LVDEOLQJ WKH LPLWHG FFHVV 6ZLWFK 5HPRYH WKH PDJQHWLF NH DQG SUHVV 3RZHU WR WXUQ RII WKH WUHDGPLOO 6LPXOWDQHRXVO SUHVV DQG KROG WKH DQG 3R...

Page 69: ...LV QHFHVVDU KHQ VHUYLFH LV UHTXLUHG UHSDLUV FDQ EH GRQH WR WKH PRGXODU OHYHO 5RXWLQH 0DLQWHQDQFH 9LVXDO QVSHFWLRQ QVSHFW WKH SRZHU FRUG DQG ZDONLQJ EHOW IRU ZHDU KHFN WKH SRVLWLRQ RI WKH ZDONLQJ EHOW...

Page 70: ...WHUPLQH KRZ PXFK GXVW DFFXPXODWHV DQG KRZ IUHTXHQWO RX QHHG WR YDFXXP WKH FRPSRQHQWV QVSHFW WKH LQWHUQDO FRPSRQHQWV DW OHDVW HYHU VL PRQWKV GMXVW WKH LQVSHFWLRQ VFKHGXOH DV QHHGHG 7R DYRLG HOHFWULF VK...

Page 71: ...WKH WUDQVPLWWHU DFWLYH DQG GUDLQ WKH EDWWHU LQ WKH WUDQVPLWWHU R QRW XVH DEUDVLYHV RU FKHPLFDOV VXFK DV VWHHO ZRRO RU DOFRKRO DV WKH FDQ GDPDJH WKH HOHFWURGHV SHUPDQHQWO DWWHU 7KH HVWLPDWHG OLIH RI WK...

Page 72: ......

Page 73: ...HTXLSPHQW LV QRW JURXQGHG SURSHUO 7KH WUHDGPLOO PXVW EH RQ DQ DSSURSULDWH GHGLFDWHG HOHFWULFDO FLUFXLW 1RWKLQJ HOVH VKRXOG EH FRQQHFWHG WR WKH FLUFXLW DLOXUH WR IROORZ WKHVH JXLGHOLQHV FDQ SURGXFH D V...

Page 74: ...UHOLDELOLW RI WKH SURWHFWLYH HDUWK FRQQHFWLRQ ZKHQ SUHVHQW 2Q SRZHU FRQQHFWHG WR PDLQV 7 SH HTXLSPHQW FRQWDLQV DQ W SH LVRODWHG SDWLHQW DSSOLHG SDUW SURYLGLQJ D KLJK GHJUHH RI SURWHFWLRQ DJDLQVW HOHF...

Page 75: ...HQWV 6SHHGV XS WUHDGPLOO ZDONLQJ EHOW 6ORZV WUHDGPLOO ZDONLQJ EHOW QFUHDVHV JUDGH RI WUHDGPLOO ZDONLQJ EHOW HFUHDVHV JUDGH RI WUHDGPLOO ZDONLQJ EHOW DUQLQJ T 7LPHG IXVH VOR EOR 7UHDGPLOO FRQQHFWLRQ UJ...

Page 76: ......

Page 77: ...H RI JUDGH FKDQJH WR LQ VHFV PD ZLWK OE XVHU WR LQ VHFV PD ZLWK OE XVHU 3 6 HLJKW OE NJ OE NJ 1RPLQDO ZDONLQJ VXUIDFH LQ LQ LQ LQ 7UHDGPLOO GLPHQVLRQV ZLGWK OHQJWK KHLJKW LQ LQ LQ FP FP FP LQ LQ LQ FP...

Page 78: ...HPHQW PSK 5DWH RI FKDQJH 7ZR LQFUHPHQWV RU GHFUHPHQWV SHU VHFRQG IRU WKH ILUVW WKUHH VHFRQGV ILYH SHU VHFRQG WKHUHDIWHU XQWLO RX HLWKHU UHOHDVH WKH NH RU UHDFK WKH KLJK ORZ OLPLW FFXUDF LWKLQ PSK NP K...

Page 79: ...U PLQXWHV VHFRQGV SHU NLORPHWHU 5DQJH WR PLQ VHF PL WR PLQ VHF NP QFUHPHQW HUR VSHHG ZKHQ ZDON EHOW VSHHG LV HUR WKH SDFH GLVSOD LQGLFDWHV DORULHV 7RWDO FDORULHV H SHQGHG 8QLWV FDORULHV 5DQJH WR QFUHP...

Page 80: ...LVSOD V XVHU SURPSWV JUDSKV ZHLJKW WLPH H HUFLVH SDUDPHWHUV DQG VWDJHV DQG HUURU PHVVDJHV 7LPH 8QLWV PLQ VHF 5DQJH WR QFUHPHQW ODSVHG GLVWDQFH 8QLWV PLOHV RU NLORPHWHUV 5DQJH WR PLOHV RU NLORPHWHUV Q...

Page 81: ...LPXP OE RU NJ 0D LPXP OE RU NJ QFUHPHQW OE RU NJ QWHU 7DUJHW HDUW 5DWH HIDXOW EHDWV SHU PLQXWH 30 0LQLPXP 30 0D LPXP 30 QFUHPHQW 30 QWHU HUFLVH 7LPH HIDXOW PLQ 0LQLPXP PLQ 0D LPXP QR OLPLW RU RZQHU VH...

Page 82: ......

Page 83: ...57 180 5 OXE7UDFN LWQHVV 7UHDGPLOO OXE7UDFN 3OXV LWQHVV 7UHDGPLOO OXE7UDFN LWQHVV 7UHDGPLOO OXE7UDFN 3OXV LWQHVV 7UHDGPLOO 7KH IROORZLQJ GDVK QXPEHUV DSSO WR DOO WUHDGPLOO SDUW QXPEHUV DERYH QJOLVK 86...

Page 84: ...QJOLVK ODQJXDJH RQO VLJQLILHG WKH QXPEHU RI WKH ODWHVW UHYLVLRQ 7 0 3 57 12 75 3RZHU RUG 1RUWK PHULFD DSDQ 9 8 HUPDQ UDQFH 6SDLQ WDO DSDQ 9 6WUDLQ 5HOLHI RQILJXUDWLRQ 3ODWH 9 GRPHVWLF 9 GRPHVWLF 9 LQ...

Page 85: ...OH OH 0DLQWHQDQFH LW 6LGHUDLO RYHU PRGHOV PRGHOV QG DS 5HDU HIW QG DS 5HDU 5LJKW HIW DQGUDLO LW 5LJKW DQGUDLO LW HIW DQG 5LJKW DQGUDLO LW 5 5 6SDUH DUGZDUH 0DJQHW RQWUROOHU DEOH DQGJULS 0RGXOH 6SDUH Z...

Page 86: ...ULQJ 7R DYRLG SRWHQWLDO VDIHW DQG HOHFWULFDO SUREOHPV XVH SDUWV DQG DFFHVVRULHV WKDW PHHW 4XLQWRQ VSHFLILFDWLRQV 3 H SDQHO DVVHPEOHG WR KRXVLQJ QJOLVK HUPDQ UHQFK WDOLDQ 6SDQLVK DSDQHVH QWHUIDFH DEOH...

Page 87: ...WHU 5HSDLU 5HSODFHPHQW DQG DOLEUDWLRQ 3OHDVH UHDG WKH HQWLUH FKDSWHU EHIRUH VWDUWLQJ 7KH DSSURSULDWH WHVW PXVW EH SHUIRUPHG DV YHULILFDWLRQ ZKHQHYHU DQ RI WKH SURFHGXUHV LQ KDSWHU DUH XVHG RPSOHWH LHO...

Page 88: ...EHORZ 7R SHUIRUP D WHVW SUHVV WKH VRIWNH QH W WR WKH WHVW QDPH UDWKHU WKDQ SUHVVLQJ WKH LQGLFDWHG NH FRPELQDWLRQV 3UREOHP 3RVVLEOH DXVH 6ROXWLRQ 6HYHQ VHJPHQW GLVSOD V ORFN XS ZLWK DOO V DQG GR QRW J...

Page 89: ...S LQGLYLGXDOO VWDUWLQJ IURP WKH WRS 7KH 6HOHFW V OLJKW XS ILUVW IROORZHG E WKH 8QLWV V IWHU WKH V DUH WHVWHG DOO GLJLWV LQ DOO WKUHH GLVSOD V VLPXOWDQHRXVO FRXQW XS IURP WR QR GHFLPDO SRLQWV DUH LOOXP...

Page 90: ...D V JUDGH 0HDVXUH WKH GLVWDQFH IURP WKH IORRU WR WKH ORZHU HGJH RI WKH VLGHUDLO DW WKH UHDU VXSSRUW DQG DW WKH IURQW JUDGH ZKHHO RWK PHDVXUHPHQWV VKRXOG EH WKH VDPH LQ I WKH DUH QRW UHIHU WR DOLEUDWLR...

Page 91: ...WUHDGPLOO ZDON EHOW DQG SXVK DZD IURP WKH KDQGUDLO 7KH EHOW VKRXOG EHJLQ URWDWLQJ ZLWK OLWWOH IRUZDUG SUHVVXUH DQG FRQWLQXH WR URWDWH IRU VHYHUDO VWHSV I DGGLWLRQDO SUHVVXUH LV UHTXLUHG WR NHHS WKH E...

Page 92: ...HV QRW RFFXU UHIHU WR WKH IROORZLQJ WDEOH IRU SRVVLEOH FDXVHV 3UREOHP 3RVVLEOH DXVH 6ROXWLRQ 6HYHQ VHJPHQW GLVSOD V ORFN XS ZLWK DOO V DQG GR QRW JR EODQN 6 VWDWLF 0DNH VXUH FRQWURO SDQHO LV SURSHUO J...

Page 93: ...I GLVFRQQHFW WKH SRZHU FRUG IURP WKH RXWOHW DQG SODFH WKH WUHDGPLOO EDFN LQ VHUYLFH LHOG 7HVW 1R 7KH IROORZLQJ VWHSV PXVW EH SHUIRUPHG ZLWK WKH WUHDGPLOO FRPSOHWHO DVVHPEOHG H FHSW DV QRWHG LWK WKH SR...

Page 94: ...LQLPXP WR PD LPXP DQG EDFN 3UREOHP 3RVVLEOH DXVH 6ROXWLRQ 6HYHQ VHJPHQW GLVSOD V ORFN XS ZLWK DOO V DQG GR QRW JR EODQN 6 VWDWLF 0DNH VXUH FRQWURO SDQHO LV SURSHUO JURXQGHG KHFN WKH IROORZLQJ OO VWDU...

Page 95: ...OXE7UDFN 3OXV WKLV VKRXOG EH UHYROXWLRQV QFUHDVH WKH ZDON EHOW VSHHG WR PSK RXQW WKH QXPEHU RI EHOW UHYROXWLRQV LQ PLQXWHV 7KLV VKRXOG EH UHYROXWLRQV IRU OXE7UDFN PRGHOV DQG UHYROXWLRQV IRU OXE7UDFN...

Page 96: ...RQ WKH FLUFXLW EUHDNHU 7HVW WKH UDGH 2SHUDWLRQ 5HPRYH WKH KRRG UHIHU WR 5HPRYLQJ 7UHDGPLOO RRG LQ KDSWHU 5HSDLU 5HSODFHPHQW DQG DOLEUDWLRQ QVXUH WKH FRQWUROOHU GLVSOD V JUDGH 0HDVXUH WKH GLVWDQFH IUR...

Page 97: ...ZQ I WKH QRUPDO VHTXHQFH GRHV QRW RFFXU UHIHU WR WKH IROORZLQJ WDEOH IRU SRVVLEOH FDXVHV 3UREOHP 3RVVLEOH DXVH 6ROXWLRQ 6HYHQ VHJPHQW GLVSOD V ORFN XS ZLWK DOO V DQG GR QRW JR EODQN 6 VWDWLF 0DNH VXUH...

Page 98: ...RQWUROOHU H V 7R HQWHU 6HUYLFH PRGH SUHVV 6WRS HOW DVWHU 6ORZHU 3 DSSHDUV LQ WKH 6HOHFW GLVSOD LQGLFDWLQJ WKDW QR NH LV SUHVVHG 2Q WKH 3OXV PRGHOV WKH VFUHHQ OLVWV WKH WHVWV GHVFULEHG EHORZ 7R SHUIRU...

Page 99: ...H FRQWUROOHU V KHDUW UDWH IXQFWLRQ 7XUQ RQ WKH SXOVH VLPXODWRU 7KH RQ WKH IURQW RI WKH VLPXODWRU ZLOO EOLQN LQ V QFK ZLWK WKH VLJQDO 3ODFH WKH 3RODU ZDWFK UHFHLYHU QH W WR WKH SXOVH VLPXODWRU WR EHJLQ...

Page 100: ......

Page 101: ...QG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV VVHPEO UDZLQJV 3 1 VVHPEO RQILJXUDWLRQ 3ODWH VVHPEO RQWUROOHU VVHPEO OXE7UDFN 3OXV RQWUROOHU VVHPEO OXE7UDFN 0RWRU ULYH 9DULDEOH LQDO 0HFKDQLFDO VVHPEO 6...

Page 102: ...UG 035987 001 5 12 8 WASHER LOCK INTERNAL STAR 012029 006 8 13 M4 NUT HEX ZINC PLATED METRIC 035908 003 8 14 M4 WASHER EXTR STAR ZINC METRIC 035918 003 4 15 M4 X 20 SCREW PN HD PH METRIC 017439 066 4...

Page 103: ...OME ITEMS OMITTED FOR CLARITY VIEW B B B B ITEM 3 E3 E1 W1 BLUE TO ITEM 5 OR 6 W2 BROWN TO ITEM 5 OR 6 ITEM 5 OR 6 W2 BROWN FROM ITEM 3 E4 E2 W1 BLUE FROM ITEM 3 5 29 20 W1 BROWN TO ITEM 8 9 10 OR 11...

Page 104: ...ERMINAL ITEM 4 ITEM 2 ITEM 2 ITEM 6 ITEM 4 ITEM 7 W2 BROWN FROM ITEM 21 W1 BLUE FROM ITEM 21 PART OF ITEM 7 W3 GRN YEL PART OF ITEM 21 E1 P2 PART OF ITEM 7 TO PCBA ITEM 10 OR 11 J2 ITEM 7 2 PL 24 23 7...

Page 105: ...6 001 P9 HARNESS ASSY 035985 001 J2 HARNESS ASSY BRN BLU 036034 001 PART OF XFORMER 035987 001 SHORTING PLUG 035782 001 002 PCBA CONFIG 230V P4 P3 P2 035961 001 PLATE CONFIGURATION POWER CORD 030610 0...

Page 106: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 107: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 108: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 109: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 110: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 111: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 112: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 113: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 114: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 115: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 116: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 117: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 118: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 119: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO VVHPEO UDZLQJV...

Page 120: ...VVHPEO UDZLQJV OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO...

Page 121: ...O WLPH UXQ DQG 7RWDO GLVWDQFH UXQ DQG XVWRP GLWRU 0RGH QWHULQJ FXVWRP HGLWRU DQG DQG 6HWWLQJ WLPH OLPLW DODUP RU LV XQOLPLWHG 6HWWLQJ WLPH OLPLW WR PLQXWHV 6HWWLQJ PD LPXP VSHHG RU LWLQJ FXVWRP HGLWRU...

Page 122: ...UHYLVLRQ QXPEHU DQG RQILJXUDWLRQ VHOHFW DQG RU RQILJXUDWLRQ QR FKDQJH RQILJXUDWLRQ VWRUH RU 6 YROWDJH GLVSOD DQG H QSXW LVSOD HG RGH H QSXW LVSOD HG RGH 1R NH 3 6HOHFW QWHU 3 OHDU 3 6WDUW HOW 3 8S 3 8...

Page 123: ...OXE7UDFN DQG OXE7UDFN 3OXV 6HUYLFH 0DQXDO 4XLFN 5HIHUHQFH OXE7UDFN 3OXV XQFWLRQ H RPELQDWLRQ XVWRP HGLWRU PRGH DQG 6HUYLFH PRGH DFFHVV DQG DQG 0DJQHWLF NH RYHUULGH DQG...

Page 124: ...ORZDEOH OLPLW DWDO 0RWRU GUDZLQJ H FHVVLYH FXUUHQW IRU DW OHDVW VHFRQG DWDO 96 LV QRW FRPPXQLFDWLQJ ZLWK 0DQ SURJ FRQWUROOHU DWDO 96 WDFKRPHWHU QRW ZRUNLQJ DWDO 96 KDV UHFHLYHG DQ XQH SHFWHG UHVHW DWD...

Page 125: ...SOD WHVW RQWUROOHU GLVSOD V WHVWLQJ FRQWUROOHU NH V RQWUROOHU RSHUDWLRQ WHVWLQJ FRQWUROOHU UHYLVLRQ QXPEHU YLHZLQJ FRQWUROOHU WR WUHDGPLOO LQWHUIDFH FRQWUROOHU FRQILJXULQJ FXPXODWLYH XVH YLHZLQJ GHFN...

Page 126: ...WFK 0 PHFKDQLFDO SUREOHPV PLFURSURFHVVRU 0XOWL GLVSOD WHVWLQJ 1 QRQYRODWLOH 5 0 FOHDULQJ 2 RSHUDWLRQ RXWSXW GLVSOD V RYHUYLHZ FRQWUROOHU DVVHPEO GHFN DQG UROOHU DVVHPEO KHDGIUDPH DVVHPEO 3 SDUW QXPEHU...

Page 127: ...PXQLFDWLRQV FD EOH WRROV WUDQVPLWWHU KHDUW UDWH PRQLWRULQJ WUHDGPLOO JUDGH SHUFHQW YV DQJOH UHODWLRQVKLS WUHDGPLOO KRRG YDFXXPLQJ XQGHU WUHDGPLOO KRRG UHPRYLQJ WUHDGPLOO QRLVH WURXEOHVKRRWLQJ WUHDGPLO...

Page 128: ......