Radiant R1K 100 RAIN, Installation And Maintenance Manual

Page 1: ...R1K 100 RAIN RAD ING Man Inst 1901 1_AHS_SK 2 Installation and Maintenance Manual for model Premix condensing system boiler only heating suitable for outdoor installation R1K 100 RAIN...

Page 2: ..._AHS_EN Contact Details Office Address 10 Frankston Gardens Drive Carrum Downs Victoria Australia 3201 Email Address sales hydronicsupplies com au Website www hydronicsupplies com au Phone 61 3 9708 2...

Page 3: ...1 1 13 ANTI FREEZE PROTECTION 21 1 1 14 GAS CONNECTION 22 1 1 15 ELECTRICAL CONNECTION 22 1 1 16 POWER SUPPLY 23 1 1 17 OPTIONAL ELECTRICAL CONNECTIONS 24 1 1 18 FUME EXHAUST FITTINGS 26 2 SUPPORT CEN...

Page 4: ...AIN_Man Inst _AHS_EN TABLE OF CONTENTS 2 2 6 ACCESSING THE MASTER ELECTRONIC BOARD 53 2 2 7 ACCESSING THE SLAVE ELECTRONIC BOARD 54 2 2 16 SYSTEM EMPTYING 55 2 2 8 FAULT SIGNALLING CODES 56 2 2 9 ACTI...

Page 5: ...escribed in the text marked with numbers or letters See chap chapter name this entry indicates another section in the Manual that you should refer to Device this term is used referring to the boiler D...

Page 6: ...content of which the customer certifies that he is aware 2 with the conditions and purposes to which assets of the same type are intended For more information on the warranty validity its duration the...

Page 7: ...be performed only by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water productio...

Page 8: ...he device is connected to a heating plant and a water supply network appropriate for its power and performance The location must be properly vented through an air vent The air vent must be placed at f...

Page 9: ...ufacturer will not be held responsible for damages caused by incorrect installation not in conformity with the over mentioned instructions and not protected adequately from the freeze 1 1 3 REFERENCE...

Page 10: ...2 1 Dimensioni_R1K 100 RAIN_EN 3 INSTALLATION INSTALLER 1 1 4 BOILER OVERALL DIMENSIONS 1 1 5 JIG 350 160 600 977 730 R SC G A 93 162 67 155 180 85 310 215 195 320 SC R HEATING RETURN 1 1 2 G GAS 3 4...

Page 11: ...osses of only one active unit Wilo Yonos PARA RS 15 7 5 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 0 2 0 4 0 6 0 8 1 0 2 0 4 6 8 10 12 14 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5...

Page 12: ...ic loop after commissioning R1K 100 RAIN Check List Refer more Refer to Pg 24 for more details Gas Valve Air Vent Loosen to Pg 18 for details to increase Refer to Pg 32 for more details Use position 1...

Page 13: ...with consequent condensate stagnation inside the condensate module WARNING The boiler must be installed only on a vertical solid wall able to sustain its weight WARNING The boilers have the electrica...

Page 14: ...with the possibility to install the boiler only when masonry works are completed For assembly follow the instructions below 1 With the help of a spirit level fix the mounting template to the wall wher...

Page 15: ...opening in case of plant overpressure DOMESTIC CIRCUIT In order to prevent limestone build up and damages to the domestic water heat exchanger the hardness of the domestic supply water should not exce...

Page 16: ...ng utility water adding a detergent when it is suspected that the system might be dirty or particularly clogged and at the next loading with new treated water Water treatment In order to preserve the...

Page 17: ...ing and make up water of the system if it does not fall under the values indicated below should be softened Moreover additives can be added in order to maintain the limestone into the solution The har...

Page 18: ...sen the cap of the jolly valve placed on the top of the condensing block to release the air form the top of the system 1 fig 1 2 check that the jolly valves vent the air present in the system are not...

Page 19: ...E DRAIN The boiler produces a significant quantity of condensate during operation This condensate has an acid pH of 3 5 Observe the national standard in force and the local regulations for the disposa...

Page 20: ...dity of the condensate can be checked by using litmus paper in order to determine the pH Then the neutralised condensate can be transported into the sewage system MAINTENANCE The pH parameters must be...

Page 21: ...the heating flow water temperature reaches the 30 C and in presence of a return sensor until the heating return water temperature reaches the 20 C The system starts even if on the display appears OFF...

Page 22: ...a plate 1 1 15 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in fo...

Page 23: ...ed under the boiler template following the below instructions DANGER Cut off the voltage from the main switch remove the casing bottom cover see Chapter ACCESSING THE BOILER disconnect the SPM male Pl...

Page 24: ...fig 1 For the external temperature probe connect the two non polarized conductors to the B3 S3 contacts For the room thermostat or Remote control first remove the bridge on the T2 T1 contacts and the...

Page 25: ...to chapter ACCESSING THE BOILER remove the crankcase of the control panel see chapter ACCESSING THE MASTER ELECTRONIC BOARD after removing the crankcase connect the items below to the electronic boar...

Page 26: ...ed by Radiant For all discharge ducts with regard to the fumes path you should provide an uphill slope outwards so as to favour the reflux of the condensate towards the combustion chamber suitably rea...

Page 27: ...27 R1K 100 RAIN RAD ING Man Inst 1901 1_AHS_SK 2 1 Raccordi fumari_cond_AUSTRALIA_EN 1 INSTALLATION SUPPORT CENTRE...

Page 28: ...NLESS STEEL FOR OUTDOOR INSTALLATION For a vertical flue exhaust and air intake from the boiler installation site It allows to exhaust the combustion gases by means of a pipe and to intake the air dir...

Page 29: ...nly by qualified personnel and authorized by RADIANT BRUCIATORI S p A Gas leakage and operation of the appliance must be tested by the installer before leaving When satisfied with the operation please...

Page 30: ...ct make sure that the grounding system works properly make sure that the combustion air adduction and fumes and condensate discharge take place properly in compliance with the Local and National Laws...

Page 31: ...locking function of the circulator additional 3 minutes by shutting off the power supply and then restoring it After completing the above mentioned operations open the gas tap Use the button to select...

Page 32: ...of the Off Set adjuster To increase the CO2 value turn the screw clockwise and vice versa if you want to decrease it Once completed the adjustment tighten the protection screw A fig 2 on the Off Set...

Page 33: ...G THE PARAMETERS All the values of the parameters can be changed from the master control panel 1 see figure except for the parameters with which it is possible to set the power of a single unit P00 P1...

Page 34: ...I A H 4 _ R 1 K 1 0 0 R A I N _ E N 2 FIRST START UP SUPPORT CENTRE 2 Hold at the same time the keys and until on the display appears the symbol with the message P00 and release the keys and 3 Use the...

Page 35: ...or the display to stop blinking indication of the fact that the adjustment was implemented 6 To exit the parameters menu hold at the same time the keys and and wait for the symbol to appear on the dis...

Page 36: ...LECTION 0 1 0 WITH REMOTE BOILER SUPPLY SYSTEM PRE SET BY DEFAULT WITH DHW CIRCUIT MANAGED BY MODBUS TO CHANGE THE DHW OPERATING MODE CHANGE THE VALUE OF THE PARAMETER P32 1 HEATING ONLY P02 GAS TYPE...

Page 37: ...HOURS P06 TURN OFF OF A SINGLE UNIT 1 3 1 START ONLY MASTER 2 START ONLY SLAVE 3 BOTH TURNED ON P07 HEATING TIMING THROUGH THIS PARAMETER YOU CAN SET THE MINIMUM TIME FOR WHICH THE BURNER WILL BE TURN...

Page 38: ...ER P10 290 THE VALUE IS EXPRESSED IN HERTZ 1HZ 30 RPM P12 HEATING FAN MINIMUM SPEED ADJUSTMENT THROUGH THIS PARAMETER YOU CAN SET THE FAN MINIMUM SPEED IN HEATING PHASE THAT CORRESPONDS TO THE MINIMUM...

Page 39: ...MMING VALUE SET FOR PARAMETER P10 255 THE VALUE IS EXPRESSED IN HERTZ 1HZ 30 RPM P15 ANTI LEGIONELLA FUNCTION ONLY FOR THE VERSION WITH REMOTE BOILER SUPPLY SYSTEM THROUGH THIS PARAMETER YOU CAN ACTIV...

Page 40: ...THE MINIMUM EXTERNAL TEMPERATURE TE TAKING INTO ACCOUNT THE HOUSE INSULATION DEGREE THE VALUES OF THE DELIVERY TEMPERATURES TM REFER TO STANDARD SYSTEMS 30 80 C OR FLOOR SYSTEMS 25 45 C THE SYSTEM TY...

Page 41: ...IS PARAMETER YOU CAN SET THE USER ADJUSTABLE MAXIMUM DOMESTIC TEMPERATURE 45 75 THE VALUE IS EXPRESSED IN C P22 SET POINT T DELIVERY RETURN THROUGH THIS PARAMETER YOU CAN SET THE TEMPERATURE DIFFERENC...

Page 42: ...A BOARD CONNECTED 2 CRAD AREA BOARD CONNECTED REMOTE P30 SETTING THE TEMPERATURE MEASUREMENT UNIT THROUGHTHISPARAMETER YOUCANSELECTTHEMEASUREMENT UNIT OF THE DISPLAYED TEMPERATURE CELSIUS C OR FAHRENH...

Page 43: ...P34 CONNECTION STATUS OF THE SOLAR AUXILIARY BOARD BY MEANS OF THIS PARAMETER IT IS POSSIBLE TO ENABLE THE AUXILIARY BOARD FOR THE EXPANSION OF THE RESOURCES WHEN THE SOLAR AUXILIARY BOARD IS CONNECT...

Page 44: ...T UP SUPPORT CENTRE 2 1 4 ELECTRIC FAN FREQUENCY HEAT CAPACITY DIAGRAM Data on a single unit GAS TYPE MINIMUM FREQUENCY DURING HEATING MAXIMUM FREQUENCY DURING HEATING Natural Gas Black Hz 53 247 Univ...

Page 45: ...red proceed as indicated in section CO2 VALUE CHECK AND CALIBRATION remove and clean the burner from oxidation check the integrity and the position of the sealed chamber sealing gasket check the prima...

Page 46: ...O2 at minimum heat capacity Universal LPG 9 8 9 6 CO at nominal heat capacity ppm 68 Fumes mass at nominal heat capacity g s 44 18 Fumes mass at minimum heat capacity g s 2 28 NOx class class 6 Weight...

Page 47: ...Nominal supply pressure Natural Gas kPa 1 13 Heating Max fan speed Natural Gas Hz 247 Heating Min fan speed Natural Gas Hz 53 Fuel consumption Natural Gas MJ h 396 Nominal Supply pressure Universal LP...

Page 48: ...RETURN PROBE 6 ELECTRIC FAN 7 CIRCULATOR 8 GAS VALVE 9 AUTOMATIC AIR RELIEF VALVE 10 MANUAL AIR RELIEF VALVE 11 HEATING PROBE 12 SAFETY THERMOSTAT 13 LIGHT UP ELECTRODE 14 AIR SUCTION TUBE 15 START U...

Page 49: ...NGER 3 BURNER UNIT 4 ELECTRIC FAN 5 RETURN PROBE 6 CIRCULATOR 7 GAS VALVE 8 SYSTEM DRAINING TAP 9 AUTOMATIC AIR RELIEF VALVE 10 HEATING PROBE 11 SAFETY THERMOSTAT 12 AIR SUCTION TUBE 13 PROPORTIONAL V...

Page 50: ...33 32 31 30 29 28 27 26 62 63 64 65 66 67 68 51 52 53 54 55 56 5 6 M13 M14 24V HS PWM GND PM SRi ma ce M6 1 2 6 5 eBus GND TXOUT RXIN GND 24V SC L N SM SPM SE TA 220 V 50 Hz L N B3 S3 T2 T1 N T L B3 S...

Page 51: ...66 67 68 51 52 53 54 55 56 5 6 M13 M14 24V HS PWM GND PM SRi ma ce M6 1 2 6 5 eBus GND TXOUT RXIN GND 24V SM B4 S3 T2 T1 N T L B4 S3 T2 T1 N T L SPF 2 2 11 MASTER BOARD ELECTRICAL CONNECTIONS ER DETEC...

Page 52: ...ed as follows open the Locks 1 Fig 1 with a triangle wrench pull out the front panel To intervene on the side panels of the boiler proceed as follows remove the fastening screws 2 placed laterally to...

Page 53: ...In order to intervene on the electrical connections of the master electronic board please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets...

Page 54: ...ene on the electrical connections of the slave electronic board please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control pane...

Page 55: ...wearing protective clothing avoiding mixing different products protecting the device and the surrounding objects Whenever you need to empty the system proceed as follows turn off the main power suppl...

Page 56: ...code press the key of the S symbol After restoring the first fault the display will show the next alternating signalling code of the temperature of the collector In order to manually reset the unit p...

Page 57: ...SLOW LIGHT UP PRESSURE TOO HIGH AT THE INPUT OF THE GAS VALVE ONLY FOR GPL BOILER CHECK THE MAXIMUM ADJUSTMENT PRESSURE WITH FLAME LIGHT UP NEUTRAL AND PHASE INVERTED POWER SUPPLY PROPERLY CONNECT TH...

Page 58: ...0 3 BAR LOAD THE SYSTEM AUTOMATIC WATER PRESSURE SWITCH CABLE DISCONNECTED CHECK THE WIRING WATER PRESSURE SWITCH BROKEN REPLACE IT E05 HEATING PROBE BROKEN OR INCORRECTLY CALIBRATED PROBE RESISTANCE...

Page 59: ...UCTED CLEAN OR REPLACE THE EXCHANGER AUTOMATIC CIRCULATOR BROKEN OR DIRTY IMPELLER CLEAN THE IMPELLER OR REPLACE THE CIRCULATOR E21 GENERAL INTERNAL BOARD ERROR INCORRECT SIGNAL RECOGNITION BY THE MOD...

Page 60: ...THE ERROR DEACTIVATES AUTOMATICALLY AS SOON AS THE SUPPLY VOLTAGE FALLS BACK WITHIN THE REQUESTED LIMITS AUTOMATIC E52 COMMUNICATION FAULT BETWEEN MODBUS CONTROLLER AND MODBUS CONTROL UNIT NO ELECTRI...

Page 61: ...BOILER OPERATES AT MINIMUM GAS PRESSURE WITH THE DIVERTER VALVE SET TO WINTER MODE IT DEACTIVATES WHEN IT REACHES A TEMPERATURE OF 30 C OF THE DELIVERY WATER AND IF THE RETURN PROBE IS MOUNTED WHEN IT...

Page 62: ...ly pressure on the rear side of venturi C fig 3 replace the body venturi with the one suitable for the type of supply gas cod 30 00225 for Natural gas cod 30 00226 for Universal LPG and make sure the...

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Page 64: ...RADIANT BRUCIATORI s p a Via Pantanelli 164 166 61025 Loc Montelabbate PU Tel 39 0721 9079 1 fax 39 0721 9079279 e mail info radiant Internet http www radiant it...