R&M STAGEMAKER SM1, Technical Manual

Page 1: ...R M Materials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc STAGEMAKER Concert Hoist Technical Guide...

Page 2: ...tion V Variable Speed Control 21 4 Controllers 23 4 1 Group Controllers for Configuration A Hoists 23 4 2 Group Controllers for Configuration B or S Hoists 23 4 3 Pistol Grip Pushbutton Controller Pic...

Page 3: ...e Coil Resistance 42 8 Hoist Gearbox 42 9 Hoist Brake and Torque Limiting Device 43 10 Load Chain Load Sprocket and Chain Guide 44 11 Hooks 45 11 1 Load Block Hook 45 11 2 Load Hook Dimensions 46 11 3...

Page 4: ...eful consideration of the installation type and the mounting position should be taken before ordering so that the hoist can be properly equipped to meet the requirements Mobile installation means the...

Page 5: ...position but when specially equipped the hoist can also be mounted in the inverted position The hoist is readily equipped for programmable control and sequencing Controller furnished separately Config...

Page 6: ...4 1 2 500 SM10 1 32 9 6 8 1 2 500 SM10 1 64 19 2 16 1 2 500 SM10 1 4 64 1 2 19 2 1 16 1 1000 SM10 1 16 4 8 4 1 1000 SM10 1 32 9 6 8 1 1000 SM10 2 8 2 4 2 1 1000 SM10 2 16 4 8 4 1 1000 SM10 1 2 32 0 6...

Page 7: ...of NEMA 3R type The hoists can be used outdoors with some precautions such as specifying the hoist with a drain hole in the load sprocket compartment covering the hoist body enclosure with a vinyl ra...

Page 8: ...the torque limiting device 1 Steel electrical enclosure except SM1 NORYL plastic ACF brake controller card Chain bag for 100 ft 30 m of chain Handgrips No pigtail or plug Round cable gland for 5 16 9...

Page 9: ...1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 A 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 A 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Dat...

Page 10: ...lux Disc Brake Over travel protection via the torque limiting device 1 Steel control enclosure except SM1 NORYL plastic Chain bag for 100 ft 30 m of chain Handgrips Low voltage 115 VAC control No pigt...

Page 11: ...ngth is 18 longer lengths available Control pigtail no plug standard pigtail length is 18 longer lengths available Power control pigtail no plug standard pigtail length is 18 longer lengths available...

Page 12: ...15 4 243 1 209 2 SM25 2506 T1 B 24 6 1 9 0 x 27 0 5 6 15 4 243 1 209 5 SM25 5003 T1 B 12 3 2 9 0 x 27 0 5 6 15 4 243 1 209 1 approximate weight without chain Metric Offering and Technical Data 60 Hz...

Page 13: ...l protection Sensor bearing with filter for positioning SM5 and SM10 Incremental encoder for positioning SM1 230V 3Ph 60Hz Note Mainline contactor is specially wired so it is always energized when pow...

Page 14: ...1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 C 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 C 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Dat...

Page 15: ...rload device Connection pigtail with a Harting or equal 16 pin ground metallic male plug for control and power standard pigtail length is 18 longer lengths available Diagnostic test plug Capacity de r...

Page 16: ...2 1 6 8 x 17 8 2 8 7 2 113 0 726 1 SM10 1002 M1 D 8 2 6 8 x 17 8 1 4 3 6 118 0 726 1 SM10 1004 M1 D 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical D...

Page 17: ...rated Steel control enclosure Chain container for 100 ft 30 meters of load chain No controls Wiring to terminal strip Two round cable glands 5 16 9 16 8 15 mm diameter cable 230V 3Ph 60Hz power supply...

Page 18: ...1 6 8 x 17 8 2 8 7 2 113 0 726 2 SM10 2002 M1 C 8 2 6 8 x 17 8 1 4 3 6 118 0 726 2 SM10 2004 M1 C 16 2 6 8 x 17 8 2 8 7 2 118 0 726 1 approximate weight without chain Metric Offering and Technical Dat...

Page 19: ...ermal protection No pigtail for power or control 115V 1Ph 60Hz power supply 1 Upper and lower electrical limit switches weight operated do not work in the inverted position and are not furnished Avail...

Page 20: ...8 2 3 1 x 9 3 0 16 3 45 29 0 148 1 4 SM5 254 M1 S 16 1 4 8 x 12 5 0 64 11 5 58 0 363 1 2 SM5 504 M1 S 16 1 4 8 x 12 5 0 64 11 5 58 0 363 1 approximate weight without chain Metric Offering and Technic...

Page 21: ...rical enclosure Chain bag for 100 ft 30 m of chain Low voltage 115 VAC control Connection pigtail with a Harting or equal 16 pin ground metallic male plug for control and power standard pigtail length...

Page 22: ...8 x 17 8 2 8 4 6 128 0 726 1 SM10 1008 I1 V 2 32 1 6 8 x 17 8 2 8 4 6 128 0 726 2 SM10 2004 I1 V 1 16 2 6 8 x 17 8 2 8 4 6 133 0 726 1 approximate weight without chain Metric Offering and Technical D...

Page 23: ...nnel group control One GO Run command button effective only on channels selected via selector switch Emergency stop is a push to maintain turn to release red mushroom head push button Master slave fun...

Page 24: ...C1 package The control functions are on the controller A remote with a GO button run command and E stop is available as an option Model Number of channels Description Enclosure Connection B2PRMLV C1...

Page 25: ...rials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 25 4 8 Controller for Configuration V Third party co...

Page 26: ...a master slave connection to create an eight channel controller SC8P UL 8 channel controller is also available and can be linked in a master slave connection to create a twelve channel controller Warn...

Page 27: ...67 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 27 5 2 Configuration A SC Controller Hoist Cable Shown here in a two hoist two cable arrangement power is supplied to the hoist with a cable eq...

Page 28: ...ist Cable Splitters Shown here in a four hoist one main cable with splitters arrangement where main cable from controller is equipped with Socapex connectors and uses fan out and fan in cables The fan...

Page 29: ...002 6 ENG doc 29 5 4 Configuration B S Hoist Cables separate power control 3rd party Controller Shown here in a two hoist four cable arrangement where power and control are supplied to each hoist thro...

Page 30: ...STGMKR TG 2002 6 ENG doc 30 5 5 Configuration B S Hoist Cable combined power control 3rd party Controller Shown here in a two hoist one cable arrangement where power and control is supplied to the hoi...

Page 31: ...hood EPIC 10 1940 insert 3 4 NPT strain relief Power Cable between controller and hoist 12AWG 4 conductor SOW Belden MMICS shielded cable recommended for control cable 16 AWG 7 conductor C Control be...

Page 32: ...com RM STGMKR TG 2002 6 ENG doc 32 5 7 Configuration D Controller Hoist Cable Shown here in a BGV C1 controller in wall mount enclosure remote and connection cable HARTING HARTING HARTING O I POWERON...

Page 33: ...R M Materials Handling Inc STAGEMAKER Concert Hoist Springfield Ohio USA Technical Guide 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 33 5 8 Configuration E 3rd party Controller...

Page 34: ...e 800 955 9967 June 2009 www rmhoist com RM STGMKR TG 2002 6 ENG doc 34 6 Pigtails Cables Connectors 6 1 Connector Rules Power Cable Control Cable Combined Power Control Cable From hoist To controller...

Page 35: ...Green Ground Ground Orange UP UP Blue Common Common Black on white DOWN DOWN Configuration B S Power Pigtail 12 AWG 4 C B S Black L1 Hot White L2 Neutral Red L3 Not used Green Ground Ground Control P...

Page 36: ...ith 3 prong Gnd twist lock male plug L16 20P SJO Cable 12 AWG 4 C 1 5 ft B S Power control pigtail with 7 Pin Socapex male plug SX07LM STO Cable 16 AWG 7 C 1 5 ft B C S Control pigtail with twist lock...

Page 37: ...with Blue CE connectors SJO Cable 12 AWG 4 C 125 ft 25 ft A Extension multi cable with 19 pin connectors SJO Cable 14 AWG 16 C 125 ft A Fan in cable 19 pin female receptacle with 4 CE Blue male plugs...

Page 38: ...ed 3 12 Green 3 13 Black 4 14 White 4 15 Red 4 16 Green 4 17 N A 18 N A 19 pin Socapex male plug SX19LMB 19 N A 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 A 19 pin Socapex female receptacle SX19L...

Page 39: ...ined power and control See male plug wiring Pin Color Function 1 Black 1 L1 2 White 1 L2 3 Red 1 L3 4 White 2 COMMON 5 Red 4 Jumper 7 6 N A 7 White 4 Jumper 10 8 Red 2 UP 9 N A 10 Black 4 Jumper 5 11...

Page 40: ...t com RM STGMKR TG 2002 6 ENG doc 40 Harting or equal 16 pin gnd female receptacle See male plug wiring 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 Pin Color Function Brass Black L1 Silver White L2 Twist l...

Page 41: ...14 AWG 208V 3Ph 60Hz 230V 3Ph 60Hz Length Max ft In Max A Length Max ft In Max A SM1 SM2 198 99 2 3 230 117 2 0 SM5 47 5 8 59 29 4 2 SM10 23 7 8 29 7 2 14 AWG or 14 AWG 12 AWG 208V 3Ph 60Hz 230V 3Ph 6...

Page 42: ...ain Voltage Coil Voltage SM1 SM2 SM5 SM10 SM16 20 25 115 90 100 VDC 615 436 208 or 230 90 100 VDC 615 615 436 320 145 460 190 VDC 2300 1650 1100 550 575 240 VDC 3400 2550 1800 830 Unit of resistance i...

Page 43: ...tural members The torque limiting device is set to slip at 125 of rated capacity except configuration D hoists The capacity in configuration D is de rated 50 from standard to meet BGV C1 regulations i...

Page 44: ...model SM1 SM2 SM5 Class DAT T DAT Grade HE80S or HE G80 RT H80S or HE G80 Min Breaking strain N mm2 800 800 800 Surface Hardness 550 700 HV 300 400 HV 10 550 700 HV Standards DIN 5684 8 EN 818 7 DIN 5...

Page 45: ...terial H inch mm B inch mm D inch mm Load Block Housing material SM1 1 012 P StE355 5 35 136 1 42 36 1 42 36 Aluminum alloy SM1 2 012 P StE355 6 3 160 1 89 48 1 34 34 Aluminum alloy SM2 1 012 P StE355...

Page 46: ...866 22 0 748 19 1 26 32 0 394 10 025 0 63 16 1 417 36 1 024 26 1 614 41 0 866 22 0 748 19 3 78 96 1 102 28 0 945 24 1 496 38 0 512 13 05 0 787 20 1 693 43 1 339 34 1 929 49 1 142 29 0 945 24 4 134 10...

Page 47: ...s easily removable from the hoist To maintain proper hoist balance the asymmetrical hook must be installed on the hoist so the hook opening is positioned as indicated in the figure below 11 5 Body Hoo...

Page 48: ...18 30 1 18 30 2 68 68 2 68 68 7 6 193 4 13 105 SM16 1 1 5 38 2 17 55 1 38 35 1 5 38 3 39 86 2 83 72 9 25 235 5 12 130 SM20 1 1 5 38 2 17 55 1 38 35 1 5 38 3 78 96 3 15 80 9 84 250 5 12 130 SM25 1 1 5...

Page 49: ...extra chain stop is only possible for one fall units In all other cases use a geared limit switch See Hoist Limit Switches 13 2 Geared Limit Switch A geared limit switch allows the user flexibility t...

Page 50: ...Rating For all configurations the hoist nameplate will carry an enclosure protection rating of NEMA 3R type IP55 Hoists for configurations B S V only have a CSA c us rating 15 Capacity Plate Capacity...

Page 51: ...if the encoder is supplied on this hoist The flange is specially machined and therefore it is not possible to add an encoder to existing units The encoder generates two signals A and B at 5 pulses pe...

Page 52: ...t external controls controls by others S Single phase control V Variable speed control with hoist inverter Duty 1 1Bm H3 2 2m H4 Speed Single M Two speed T Variable Speed Inverter V Hoist speed code S...

Page 53: ...8 Millimeter mm inch in 0 03937 Newton meter foot pound lbf 0 737 Newton pound lbf 0 225 R M Materials Handling Inc has made every effort to make this Technical Guide complete and accurate as of the t...