Range Road RR403, Assembly Manual

Page 1: ...tirety before attempting to assemble this machine Read understand and follow all instructions on the machine before operation Be completely familiar with the controls and the proper use of the machine...

Page 2: ...ONTENTS 13 TOOLS REQUIRED FOR ASSEMBLY 13 UNPACKING AND CHECKING THE CONTENTS 13 WOOD CHIPPER ASSEMBLY 14 SECTION III OPERATION PROPER USE GUIDELINES 17 OIL AND FUEL 18 OPERATION NOTES 20 SECTION IV C...

Page 3: ...Length 103 5 2630 mm Width 34 5 1000 mm Height 61 5 1655 mm Operating RPM 3600 RPM Type of Fuel Gasoline Starting Method Electric Start Wheel Tire 16x8 0 7 ATV Pneumatic Tire Cutting Method Drum Diame...

Page 4: ...s manual before attempting to operate your chipper Failure to comply with these instructions may result in personal injury When you see this symbol heed it s warning DANGER Rotating cutting blade Keep...

Page 5: ...LABELS ON THIS EQUIPMENT ARE KEPT CLEAN AND IN GOOD CONDITION IF YOU NEED REREPLACEMENT LABELS CALIFORNIA PROP65 The engine exhaust from this product contains chemicals known to the state of Californi...

Page 6: ...The belt will loosen after the first 1 2 hours use You must re check and adjust accordingly or the belts will begin to slip and wear For best performance check for proper belt tension every 20 hours...

Page 7: ...aution at all times Your unit has been designed to chip wood Do not use it for any other purpose If situations occur which are not covered in this manual use care and good judgement PREPARATION Thorou...

Page 8: ...nly be operated on a level surface Never operate your unit on a slippery wet muddy or icy surface Stay alert for hidden hazards or traffic If the cutting mechanism strikes a foreign object or if your...

Page 9: ...not tamper with the engine s governor setting The governor controls the maximum safe operation speed and protects the engine Over revving the engine is dangerous and will cause damage to the engine an...

Page 10: ...ir Be sure all safety guards and shields are in proper position These safety devices are for your protection Never store machine with fuel in the fuel tank inside a building where ignition sources are...

Page 11: ...very time you sharpen or replace the blade Never tamper with safety devices Check their proper operation regularly Inspect the belt each time you use the unit Look for damage worn areas or tears Do no...

Page 12: ...FOR FUTURE REFERENCE In the State of California the above is required by law section 4442 of the California Public Resources Code Other provinces states may have similar laws Federal laws apply on fed...

Page 13: ...TOOLS REQUIRED FOR ASSEMBLY 16mm Wrench or Socket 2 required 17mm Wrench or Socket 2 required UNPACKING AND CHECKING THE CONTENTS Remove all the items from the crate After unpacking the crate compare...

Page 14: ...t the components to ensure there are no missing pieces before starting to assemble the woodchipper STEP 1 Support Foot Tilt the chassis slightly backwards and mount the base foot with the supplied Bol...

Page 15: ...s Tilt the chassis slightly backwards and attach the axles wheels tighten bolts STEP 4 Infeed Place the infeed on the chassis so that the mounting holes line up with the holes on the infeed Put in bol...

Page 16: ...BY STEP INSTRUCTIONS STEP 5 Connect emergency line and engine line STEP 6 Discharge Chute Place the discharge chute on the chassis so that the mounting holes line up with the holes on the discharge ch...

Page 17: ...soline engine manual Do not use special additives REFER TO THE ENGINE OWNER S MANUAL FOR FURTHER DETAILS REGARDING OPERATION AND MAINTENANCE OF THE ENGINE Note The Engine is shipped without oil Fill t...

Page 18: ...h dipstick back in and remove to check oil level 4 Remove oil fill cap Pour oil slowly 5 Fill to FULL mark on dipstick re check 6 Replace dipstick firmly FUEL Use clean fresh regular unleaded gasoline...

Page 19: ...de temperature For maximum performance and life operate the engine with choke in RUN and throttle in FAST TO START ENGINE Check oil level Open fuel shut off valve Move choke control to CHOKE position...

Page 20: ...clockwise direction This rotation pulls branches into the chipper Always wear protective gloves and safety glasses during operation of the chipper If it becomes necessary to push material into the ch...

Page 21: ...TES Use common sense when using your chipper Learn to recognize the change in the sound of your machine when it is overloaded Become familiar with successful operating conditions and avoid those that...

Page 22: ...o see if deflector is clogged If it is clear with a branch 8 With a wooden stick loosen and remove any material left in the chipping chamber 9 Reinstall the deflector NOTE Never pry against the scroll...

Page 23: ...ts 1 When not in use your chipper should be stored out of reach of children Be sure there is no gasoline fumes in the storage area For long periods of storage over winter refer to the engine owner s m...

Page 24: ...s clearance loosen the four nuts and bolts holding the wear plate in place The anvil plate can be slid up or down in or out to achieve the correct gap setting 7 If the gap between the wear plate and t...

Page 25: ...ou will also notice that your cut material is in long strips when the blades are dull or worn REPLACEMENT OF THE ANVIL The Anvil is also reversible When the edge of the Anvil is worn it can be rotated...

Page 26: ...orizontal adjustment bolts until you have the correct tension as shown below 4 Retighten engine bolts 5 Replace belt guard BELT REPLACEMENT 1 To replace the belt follow the above belt adjustment direc...

Page 27: ...es and begins driving the drum Proper drum speed is 2400 RPM 200 RPM when engine is at full RPM Do not tamper with the engine s governor setting The governor controls the maximum safe operation speed...

Page 28: ...um assembly Always replace shoes and springs in sets Whenever shoes are changed replace all springs CLUTCH REMOVAL 1 Remove clutch from shaft by removing bolt and washers 2 Slide clutch off shaft 3 Re...

Page 29: ...Belts are slipping Run engine at full throttle Check for loose or missing belt and tighten When chipping log seems to vibrate excessively hammers hands Knife is dull Gap between knife anvil plate is t...

Page 30: ...Flange 2 48 Anvil 1 17 16x8 00 7 Tire 2 49 Switch Support 1 18 M24x1 5 Castle Nut 2 50 M12x80 Hex Bolt 4 19 Wheel Rubber Cap 2 51 Rubber Pad 1 20 In Feed to Frame Rubber 1 52 Battery cover 1 21 Switc...

Page 31: ...Page 31 of 31 SECTION V PARTS DIAGRAM...