Rapid Controls TDD2, User Manual

Page 1: ...host setup and position inquiries Removable 3 5mm Weidmuller type screw terminals for connections Setup values stored in non volatile EEPROM memory Specifications Six 0 57 inch red LED digits Capable...

Page 2: ...Manual February 23 2017 TDD2 LD Large Digit TDD2 ND No Display Rapid Controls Inc Box 8390 Rapid City SD 57709 Phone 605 348 7688 Fax 605 341 5496 http www rapidcontrols com email info rapidcontrols...

Page 3: ...tems 22 5 4 Transducer Setup Items 23 5 5 Digital Output Setup Items 24 5 6 Preset Setup Items 24 5 7 Analog Output Setup Items 25 5 8 Digital Input Setup Items 25 5 9 Front Panel Setup Items 26 5 10...

Page 4: ...switch 47 9 2 Mechanical Specifications 47 9 3 Relay Limit Switch Specifications 47 9 4 Relay Limit Switch Connections 48 9 5 Relay Limit Switch Output Cautions 48 10 Rear Panel Layout 49 11 TDD2 Pan...

Page 5: ...onous Serial Interface SSI Start Stop Pulse Width Modulated PWM or CANbus output A high speed microcontroller interrogates the sensor performs calculations to arrive at the desired engineering units a...

Page 6: ...4V DC 2 Ground 3 Transducer Int Clock 4 Transducer Int Clock 5 Transducer Gate Data 6 Transducer Gate Data 7 Digital Input 0 active low 8 Digital Input 1 active low 9 SSI Chip Select 10 SSI Chip Selec...

Page 7: ...t and the last device of the link The TDD2 is supplied from the factory with the termination jumpers installed The jumpers are shown installed on the figure below 24V GND INT CLK INT CLK GATE D GATE D...

Page 8: ...4 2 1 3 Connections for PWM Eavesdrop...

Page 9: ...he transducer connector The proper connections for an externally interrogated SSI sensor are shown below Pin Description 1 24V DC 2 Ground 3 No Connection 4 No Connection 5 SSI Data Input 6 SSI Data I...

Page 10: ...and the number of magnets set to the desired value and at least 3 The serial number must be entered correctly For TDD2 s with software dated Feb 18 2006 or later the TDD2 will automatically work with...

Page 11: ...n Displayed Working transducer no magnet No transducer or magnet Table 5 Error Messages 3 3 The Front Panel The front panel has four switches labeled left to right Shift Right Left Up Down and OK Canc...

Page 12: ...the active digit and press Down to decrement the active digit 3 3 3 3 Editing Floating Point Items After pressing OK the current setting of the floating point item will be displayed with one digit bl...

Page 13: ...r in units calculated automatically from the gradient for Start Stop and PWM sensors S is the scale D is 1 if the direction sense is positive and 1 if the direction sense is negative OH is the hard of...

Page 14: ...y Mode The display can be configured to output the displayed value as a whole number and fraction instead of displaying a decimal representation This allows the operator to monitor position change usi...

Page 15: ...osition information from the transducer is treated as decreasing from zero More information on how the direction sense mathematically effects the displayed position can be found in section 3 4 For exa...

Page 16: ...ttached The position will then display normally If the TDD2 loses connection to the sensor auto detecting will begin again Setting auto detection to Off disables the auto detection features of the TDD...

Page 17: ...urement of the speed of the sonic pulse within the transducer waveguide and is printed on the can of the transducer Failure to enter this value will cause incorrect position display 4 3 7 Start Stop H...

Page 18: ...efines one side of the range of positions where the output will be active The Lower bound is the smaller position of the two bounds A position that is greater than or equal to the lower bound and less...

Page 19: ...4 6 3 If the analog source data is velocity the output voltage is 50 of maximum when the velocity is 0 units second The output voltage will be at maximum when the velocity is equal to the analog range...

Page 20: ...he analog output voltage is controlled by the force percentage configuration value It indicates the percentage of analog full scale to output For example if the analog output range is 10 to 10V a forc...

Page 21: ...by Preset 1 amount 19 Increment Soft Offset by Preset 2 amount 20 Increment Soft Offset by Preset 3 amount 21 Increment Soft Offset by Preset 4 amount 22 Change hard offset in order to zero position t...

Page 22: ...osition by setting the hard offset 8 Zero the position by setting the soft offset 9 Send the current position over the RS 232 485 interface 10 Stop display updates and hold the current position 11 Inc...

Page 23: ...d magnet offset 3 to preset 4 44 Enable peak display mode 45 Disable peak display mode 46 Toggle peak display mode 47 Clear peak reading 48 Toggle peak display mode and clear peak reading when toggled...

Page 24: ...anel Menu Setup Items The front panel menu can be entered by pressing and holding the Right Left and Up Down switches simultaneously see section 3 3 1 It consists of several top level categories and c...

Page 25: ...he top level of the menu Note that TDD2 ND models are not equipped with a keypad or display and cannot be configured using the front panel You will need to use the serial interface to configure these...

Page 26: ...e sensor since the peak reading was last cleared Displayed As Item Name Manual Section Item Type Possible Values Default Setting Peak Read Type 4 1 1 Integer Positive POS Negative NEG Absolute ABS Pos...

Page 27: ...C A L E Position Scale 4 2 3 Floating Point 0 00001 9 99999 1 00000 H O F F S T Hard Position Offset 4 2 4 Floating Point 99999 99999 99999 99999 0 00000 S O F F S T Soft Position Offset 4 2 5 Floatin...

Page 28: ...er of Magnets 4 3 3 Integer 1 15 1 SSI Word Length 4 3 4 Floating Point 8 32 bits 24 bits SSI Error Value 4 3 5 Hexadecimal Integer 00000000 FFFFFFFF 00000000 SSI Error Mask 4 3 5 Hexadecimal Integer...

Page 29: ...99999 99999 0 00000 D O 1U B through D O 5U B Digital Output Upper Bound 4 4 Floating Point 99999 99999 99999 99999 0 00000 D O 1P S through D O 5P S Digital Output Position Source 4 4 Integer 0 thro...

Page 30: ...6 3 Floating Point 99999 99999 99999 99999 0 00000 Analog Range 4 6 4 Floating Point 99999 99999 99999 99999 10 00000 Force Percentage 4 6 5 Floating Point 0 00 100 00 0 00 Table 15 Analog Output Set...

Page 31: ...4 8 0 Hold Down Action 4 8 Integer See Section 4 8 0 Hold Cancel Action 4 8 Integer See Section 4 8 0 Table 17 Front Panel Setup Items 5 10 Serial Interface Setup Items The serial setup items are use...

Page 32: ...hat the Scale section 4 2 3 is set correctly One of the offsets Hard Offset Soft Offset or Per Magnet Offset is set to the wrong value Check that the Offset section 4 2 4 is set correctly The Units se...

Page 33: ...guration items that accept a string response i e the transducer type only enough of the string to differentiate it from all other acceptable choices needs to be sent 7 1 TDD2 WinComm The TDD2 WinComm...

Page 34: ...d of the TDD2 and d is the number of decimal places Examples To read the number of decimal places from a TDD2 with node id 1 send 1RdP CR To set the number of displayed decimal places to 3 using a TDD...

Page 35: ...e enable peak display flag Setting this flag to YES causes the display to show the peak position in place of the normally displayed position Read Syntax id RKE CR Write Syntax id SKE f CR where id is...

Page 36: ...ttings 7 4 1 Units Reads or sets the unit used for display See section 4 2 1 for information on this setting Read Syntax id RPU CR Write Syntax id SPU u CR where id is the node id of the TDD2 and u is...

Page 37: ...read the scale from a TDD2 with unknown node id send 0RPS CR To set the scale to 1 0 using a TDD2 with node id 6 send 6SPS1 CR 7 4 4 Hard Offset Reads or sets the hard offset See section 4 2 4 for in...

Page 38: ...7 send 7Spo2 335 CR 7 4 6 Direction Sense Reads or sets the number of displayed decimal places See section 4 1 1 for information on this setting Read Syntax id RPD CR Write Syntax id SPD d CR where i...

Page 39: ...4 8 Displayed Magnet Reads or sets the displayed magnet See section 4 2 8 for information on this setting Read Syntax id RXm CR Write Syntax id SXm m CR where id is the node id of the TDD2 and m is t...

Page 40: ...id SXf g CR where id is the node id of the TDD2 and g is YES or NO Examples To read the current single magnet fallback setting from a TDD2 with node id 1 send 1RXf CR To enable single magnet fallback...

Page 41: ...flag If set to G Series or Standard the TDD2 will attempt to determine the type of sensor that is currently connected See section 4 3 1 for information on this setting Read Syntax id RXA CR Write Synt...

Page 42: ...m CR where id is the node id of the TDD2 and m is the number of magnets Examples To read the number of magnets from a TDD2 with node id 8 send 8RXM CR To set the number of displayed magnets to 12 usin...

Page 43: ...6 SSI Error Mask Reads or sets the SSI error mask See section 4 3 5 for information on this setting Read Syntax id RXe CR Write Syntax id SXe m CR where id is the node id of the TDD2 and m is the SSI...

Page 44: ...d 2 send 2RXH CR To set the holdoff period to 10 uS using a TDD2 with node id 2 send 2SXH10 CR 7 5 9 CANbus Baud Rate Reads or sets the CANbus baud rate See section 4 3 8 for information on this setti...

Page 45: ...og output See section 4 6 1 for information on this setting Read Syntax id RAV CR Write Syntax id SAV r CR where id is the node id of the TDD2 and r is the voltage range 0 5V 0 10V 5 5V 10 10V 2 5 2 5...

Page 46: ...og start position from a TDD2 with node id 8 send 8RAS CR To set the start position to 2 50 units using a TDD2 with node id 4 send 4SAS 2 50 CR 7 6 4 Analog Range Reads or sets the analog range See se...

Page 47: ...and Front Panel Settings 7 7 1 Digital Input Actions Reads or sets the action performed when a digital input is activated See section 4 7 for information on this setting Read Syntax id RI i CR Write S...

Page 48: ...n E Hold Cancel F Table 20 Switch codes for setting front panel actions Examples To read the action performed when OK is held for two seconds from a TDD2 with node id 4 send 4RAC CR To set the action...

Page 49: ...returned Read Syntax id Rd i CR where id is the node id of the TDD2 and i is the magnet to read in hexadecimal 1 9 or a f Example To read the position of magnet 12 from a TDD2 with node id 1 send 1Rd...

Page 50: ...of 1 5 watts at 70 degrees F 8 pin removable screw terminal 8 4 Solid state limit switch connections Connections to the limit switch output module are made through an 8 pin removable screw terminal to...

Page 51: ...t the Power supply to J1 Pin 7 of the TDD PROTECT GND OPTIONAL LIMIT SWITCH and ANALOG BOARD INDUCTIVE KICK BACK Protection Failure to provide adequate kickback protection for relays motors etc can ca...

Page 52: ...romechanical relay limit switch Five normally open mechanical relay contacts Two separate groups of commons for the outputs allows simultaneous DC and AC operation Two fuses one for each group Board m...

Page 53: ...t contact 1 Used with Group A JP2 2 Limit Switch output contact 2 Used with Group A JP2 3 Limit Switch output contact 3 Used with Group A JP2 4 Limit Switch output contact 4 Used with Group B JP2 5 Li...

Page 54: ...EL CSEL GND AOUT CANH CANL 485 Term RS485 Termination Jumpers Shown connected K1 K2 K3 K4 K5 GRP A GRP B OUT1 OUT2 OUT3 OUT4 OUT5 PROT COM CSEL 24V GND INT CLK INT CLK GATE D GATE D DIG IN 0 DIG IN 1...

Page 55: ...out 11 1 TDD2 Panel cutout Dimensions The TDD2 mounts into a panel and requires an 1 8 DIN panel space It is approximately 5 inches deep from the panel including the connector TDD PANEL CUTOUT 3 579 9...