Rayburn Cookmaster 200K, User Instructions

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy ...

Page 2: ...t c o n d i t i o n a t a l l t i m e s a t l o w f i r e r a t e w h e n i d l i n g T u r n i n g t h e c o o k e r b u r n e r O F F i s N O T r e c o m m e n d e d u n l e s s s e r v i c i n g i s r e q u i r e d o r w h e n t h e c o o k e r i s l e f t u n a t t e n d e d f o r s e v e r a l d a y s Consumer Protection Act 1987 As responsible manufacturers we take to make sure that our prod...

Page 3: ...ing the highest temperature see chart below NOTE NON BOILER MODELS MAY OPERATE AT HIGHER TEMPERATURES THAN THOSE QUOTED ABOVE To Heat the Top Main Oven and Increase Hotplate Temperature Turn the control knob C to the required setting which will take up to 90 minutes to attain from idling temperatures When the top main oven temperature is reached the required temperature will be maintained by lower...

Page 4: ...astry quiche cases blind just place the flan dish on the oven floor for soggy free pastry When the oven is hot the floor of the oven can be used for shallow frying a cast iron dish is recommended with the added advantages that fat splashes are carbonsied so cleaning is minimised and frying smells are taken away through the flue For perfect baking results turn food during cooking The top of a hot o...

Page 5: ...e cleaning with a soapy damp cloth Use a wire brush to keep the cast iron hotplate clean General cleaning is best carried out when the Rayburn is cool IMPORTANT Aga recommend Vitreous Enamel Association approved cleaners for cleaning the vitreous enamelled surfaces of this product But they are unsuitable for use on chrome and stainless steel components including the hand rails and their brackets T...

Page 6: ...5 ...

Page 7: ...6 ...

Page 8: ...7 ...

Page 9: ...olicy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

Page 10: ...web co uk Consumer Protection Act 1987 As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used IMPORTANT NOTICE PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by Aga could invalidate the approval of the appliance operation of the warranty and could also af...

Page 11: ...nks to OFTEC Standard T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m above the base of the cooker Oil Pipe Line The oil line from the storage tank to the appliance should be fitted with a remote acting fire valve such as Teddington KBB 66ºC located outside the building or where the supply enters the wall on the inside of ...

Page 12: ...nate above the roof level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positioned the satisfactory performance of a flue can be adversely affected by the down draught caused by adjacent tall buildings and trees or even nearby hills These deflect the wind creating a zone of hig...

Page 13: ...6700 8 The use of horizontal pipe runs should be avoided wherever possible in order to prevent the collection of air in the system If horizontal runs are unavoided the pipes should rise upwards in the direction away from the appliance Hot Water Storage Vessel It is recommended that an indirect 140 litre 30 gallon hot water storage cylinder of the double feed type e g Manufactured by Albion Cylinde...

Page 14: ...tem in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant compound and screw into the burner base check position of elbow See Fig 6 Visually confirm that the oil burner pipe is level or slopes upwards to the oil entry in the burner base to avoid air locking 6 Fit oil burner base to support plate and secure with 3 bolts 7 Lift up insula...

Page 15: ... cross spirit level to ensure burner is level in all directions NOTE THE BURNER BASE MUST BE LEVEL 4 Insert the copper oil feed pipe through the side of the cooker with the front end turned upward for connection to the burner base front elbow The opposite end of the pipe should be connected to the elbow on the outlet of the oil control valve NOTE KINKING OF THE OIL FEED PIPE MUST BE AVOIDED OTHERW...

Page 16: ...epth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions General a Turn oil valve control knob to OFF disconnect the copper pipe connection at the burner base and withdraw Draw off the oil in the burner base Alternatively the oil can be sucked out using an aspirator b Fit the burner wicks ...

Page 17: ...ood assembly See Fig 5 Sample the flue products through the hole for a Smoke Test utilising a Baccarach Smoke Pump where all reading should indicate a Smoke Number 0 1 under the following checks i At low fire rate ii At high fire rate WARNING NEVER ATTEMPT TO RELIGHT A HOT BURNER DO NOT TURN ON UNTIL THE BURNER IS COOL 1 Remove the oil control valve cover then depress the trip lever D on the front...

Page 18: ... knob to a higher number setting to control the desired oven temperature No 1 position is the minimum and idling rate and setting up to No 6 will provide a maximum oven temperature of 270ÞC Before the temperature is attained turn the knob setting down to suit the oven load and temperature requirements When not in use set control knob to No 1 setting NOTE THE BURNER IS INTENDED TO RUN IN A CONTINUO...

Page 19: ...layer of paper in combustion chamber base plate b Thoroughly brush boiler rear face and cooker LH side in an upward and downward direction Brush across the oven top c Remove layer of paper with fallen debris d Brush and clean in between hotplate ribs on underside e Examine soft rope seal located on underside of hotplate baffle plate and replace if worn or frayed f Examine soft rope seal located ar...

Page 20: ...11 ...

Page 21: ...policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www aga web co uk www agacookshop co uk www agalinks com ...

Page 22: ...00K 5 48 kW 208K 7 42 kW Fuel suitability Class C2 Kerosene suitable for vaporising burners Oil inlet 1 4 BSP Flue outlet 100mm Vertical Maximum flue gas temperature 330 deg C Combustion air supply requirement 31 cm2 e g 100mm diam or 9 X 3 plastic brick 208K only Boiler Heat Exchanger Cast iron VE lined Boiler connections 2 off 1 B S P Maximum boiler output 2 35 kw hr Average hot water output 400...

Page 23: ... assembled from individual enamelled cast iron components which may cause the product to vary slightly in its overall dimensions Consequently any recess should be generously dimensioned with a minimum width of at least 1150mm ...

Page 24: ...plate Oil Supply The installation of the oil storage tank and pipeline should only be carried out by a competent person A risk assessment will need to have been made of the proposed oil storage arrange ments Oil storage tanks may be of plastic or steel construction and ideally of 3000 litres capacity located on an approved design of base For actual guidance on tank installation please refer to OFT...

Page 25: ...t be installed as shown with its body located outside of the property and the sensor located adjacent to the Rayburn A second fire valve should be fitted immediately before the OCV and with its sensor located within the Rayburn burner housing on the securing clips provided An oil filter must also be fitted prior to the OCV Typical Oil storage layout Oil Supply ...

Page 26: ...f there is no masonry chimney available then a prefabricated twin wall factory insulated sys tem may be used of an appropriate material normally stainless steel Internal diameter should be 125mm Note that the appliance operates in a dry condition with a negative draught and has a maximum flue gas temperature of 330 deg C There must also be some provision for cleaning access An approved oil termina...

Page 27: ...m is to be much preferred This then allows for a suitable corrosion inhibitor to be added 28mm diameter pipes should be used for the flow return pipework which should be arranged so as to allow for gravity circulation A maximum length of 5 metres each i e distance between the Rayburn and the storage cylinder will ensure the hot water performance is maintained No thermostat valves or other restrict...

Page 28: ...cialist With Aga s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the product described at any time The Rayburn 200 series are manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ www aga web co uk www agacookshop co uk www agalinks com Iss 3 Sep 2006 S T LPRT 513917 ...