Rayburn XT Series, Installation Instructions Manual

Page 1: ...XT Oil K P F 10 13 EINS 514137 raywarranty aga web co uk DESN 514112 B Remember when replacing a part on this appliance use only spare parts that you can be assured conform the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by AGA ...

Page 2: ...ES 15 REQUIREMENTS PRELIMINARY INSTALLATION 15 SITE LOCATION 16 INSTALLATION 17 PCB CONNECTIONS 18 COMMISSIONING BURNER ACCESS 19 INSTRUCTIONS ELECTRICAL CONNECTION 19 OIL PUMP CONNECTION 19 ELECTRICAL CHECK 20 OVERHEAT SAFETY THERMOSTAT 20 FLUE SAFETY DEVICE 21 FIT PRESSURE GAUGE 21 VENT OIL PUMP 21 ADJUST OIL PRESSURE 21 SET COMBUSTION AIR 22 ANCILLARY CONTROLS CHECK 23 INSTRUCT THE USER 23 WIRI...

Page 3: ...harmful if inhaled May be irritating to skin eyes nose and throat When handling avoid contact with skin or eyes Use disposable gloves face masks and eye protection After handling wash hands and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene Gas Oil fuels mineral oils 1 The effect of mineral oils on the skin vary accord...

Page 4: ... Appliance 350 Kg Firing Rate 1 44 l h Flue Terminal Dimensions mm Width 500 mm Height 210 mm Depth 180 mm TECHNICAL DATA DESN 514170 B BURNER NOZZLE US g h 0 40 80 H LE DANFOSS 7 6 110 24 14 6 OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BURNER PLEASE NOTE IT IS ADVISABLE TO CHECK THE ACTUAL SIZE WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON...

Page 5: ...e appliance does not exceed 100 C The constructional hearth described in current Building Regulations does not apply However this appliance must be installed on a solid floor or base of incombustible material which is capable of supporting the total weight The location chosen for the appliance must permit the installation and the provision of a satisfactory flue and an adequate air supply The loca...

Page 6: ...pump for ease of burner removal The minimum recommended oil tank size is 1400 litres Mild Steel Tanks should be to BS 799 Part 5 and plastic tanks to OFTEC standard OFS T100 HOWEVER in the interests of economical deliveries the oil tank should be of 3000 litres 600 gallons capacity When positioning the tank due consideration should be given to appropriate access for fuel delivery vehicles Position...

Page 7: ...Site requirements 7 DESN 514167 C DESN 514169 B FIG 2 MAXIMUM LENGTH METRES H METRES 10mm OD 0 100 3 0 100 3 5 88 4 0 40 Single Pipe oil system Two Pipe oil system ...

Page 8: ...tem To convert to a two pipe system See Fig 4 Sections BURNER ACCESS steps 1 to 3 BURNER REMOVAL steps 1 to 5 PUMP FILTER REPLACEMENT steps 1 2 1 Remove middle screw 2 Remove horseshoe washer 3 Replace screw 4 Re assemble in reverse order Deaerator Oil System 1 Pipe Operation screw with horseshoe washer 2 Pipe Operation screw without horseshoe washer ...

Page 9: ... per factory set remove bend from manifold and pipe A Smear sealant on the end of the manifold and replace bend onto the manifold ensuring it is fully on and sweeps under the burner chamber 5 Smear the sealant over the surface of the 28mm branch on pipe A Push the flexible pipe 30 40mm on to the branch and tighten the jubilee clip 6 Smear sealant on the first end of pipe A and fit to bend ensuring...

Page 10: ...on the first end of pipe A and the surface of the 28mm branch towards the bend Slide the flexible pipe completely over the branch pipe should point towards burner chamber 7 Push the first end of pipe A onto the bend the branch should be above the pipe Tighten the jubilee clip ensuring the flexible pipe covers all of the branch pipe 8 Replace brackets 4 screws 9 Replace back panel 7 screws Site req...

Page 11: ...nce via 1 bend See Fig 11 Horizontal runs must be as level as possible Care must be taken on mounting the terminal and routing the flue a Damage to damp proof course b Height above ground c General terminal locations See Fig 9 Where the flue passes through combustible material a minimum of 10mm clearance must be maintained around the flue pipe and insulation sleeve GENERAL REQUIREMENTS The flue mu...

Page 12: ...OTECTION D BELOW A GUTTER OR A BALCONY 600mm WITHOUT PROTECTION E FROM VERTICAL SANITARY PIPEWORK 300mm F FROM AN INTERNAL OR EXTERNAL 300mm CORNER G ABOVE GROUND OR BALCONY LEVEL 300mm H FROM A SURFACE OR A BOUNDARY 600mm FACING THE TERMINAL J FROM A TERMINAL FACING THE 1200mm TERMINAL K VERTICALLY FROM A TERMINAL 1500mm ON THE SAME WALL L HORIZONTALLY FROM A TERMINAL ON 750mm THE SAME WALL 12 DI...

Page 13: ...ertical plane to reduce the risk of blockage Ducts should be sized so as to reduce resistance to air flow 4 The ventilation requirement for kitchens in Part F of the Building Regulations is for mechanical extract at the rate of 60 litres per second or 30 litres per second if the fan is incorporated in a cooker hood Background ventilation is also required either by producing a constant mechanical e...

Page 14: ...f connection to the mains should be readily accessible and adjacent to the appliance The installation should be protected by a 30mA Residual Current Circuit Breaker RCCB The minimum requirement for the power cable is that it should be a 3 core PVC sheathed flexible cord 85 C min at least 0 75mm2 24 x 0 2mm to the relevant standard WARNING THIS APPLIANCE MUST BE EARTHED In the event of an electrica...

Page 15: ... oil filter and the flexible oil feed pipe FLUE PIPE KIT Flue pipe kit comprises of 3 x 1 metre length of flue pipe 3 elbows 3 straight couplers 6 support brackets saddle and clamps 1 tube ultra grey sealant Pack of fastenings Additional length of flue pipes and fittings are available as optional extras including a 45Þ bend Appliance rear distance bracket if the rear wall is of combustible materia...

Page 16: ...Electric 3 Flue Pipe 4 Fit plinth assembly See Fig 14 5 Fit handrail assembly See Fig 15 as follows i Fit mounting brackets to top plate loose ii Fit handrail to brackets Tigten up screw fixing brackets to top plate NOTE The handrail ends are tapered to match taper on top plate The handrail should only be fitted with tapered ends going inward toward the top iii Fit covers onto brackets NOTE Tighte...

Page 17: ... may require to be shortened or lengthened depending on wall thickness See Fig 18 7 Using the large wall fixings permanently fix back plate to the wall remove outer cover first 8 Wire the fan to the supply cable to the terminal block on the back plate See Fig 19 Using the 3 core cable provided run cable back to flue extractor circuit control at the bottom right hand side of the appliance 9 An addi...

Page 18: ...18 Installation Requirements FIG 20 EXTERNAL CONNECTIONS FAN CONNECTIONS AT TERMINAL MAINS CONNECTIONS PCB CONNECTIONS ...

Page 19: ...ensing phial of the fire valve through the grommet in the left hand side panel and locate behind the casting to the left of the burner opening 2 Connect the flexible hose to the outlet pipe from the oil filter DO NOT pass the flexible oil hose through the side panel casing If necessary use 10mm O D copper tube between the hose and oil filter 3 Before connecting the flexible oil pipe to the pump in...

Page 20: ... manual reset button If the overheat stat trips the cooker will not operate until the button has been pushed in reset The engineer needs to follow Fault Finding Guide to establish why it has tripped The overheat thermostat and its sensing phial are located on the controls chassis rear ELECTRICAL CHECK Commissioning Instructions OVERHEAT SAFETY THERMOSTAT 20 ...

Page 21: ...of the signal light in the reset button of the control box see Fig 24 In this event wait at least one minute then press the re set button to restart SEE FIG 23 Whilst the burner is running vent air from the pump by slackening the pressure gauge connection sufficient to allow air to bleed out When bubble free oil seeps out retighten SEE FIG 23 After 15 minutes Whilst the burner is running check the...

Page 22: ...rew and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level Adjust the burner air intake until a reading of 11 0 CO2 is recorded on the indicator Check Smoke Remove the CO2 sampling tube and using the same hole for flue sampling insert the sensing end of a Baccarach Smoke Pump and check that the smoke does not exceed 0 1 on the scale Replace the countersunk screw N...

Page 23: ...ll then be illuminated WAIT 1 MINUTE BEFORE RESETTING THE CONTROL BOX 1 Advise the User that for continued efficient and safe operation of the appliance it is important that adequate servicing is carried out at regular 12 monthly intervals 2 Hand the Operating Instructions to the User and demonstrate the correct operation of the appliance and system controls 3 Leave the Installation and Servicing ...

Page 24: ...24 Wiring Diagram FIG 27 WIRING DIAGRAM APPLIANCE ...

Page 25: ...ING ALL WIRING TO THE IEE REGULATION BY A QUALIFIED ENGINEER USERS INSTRUCTIONS GUIDE PROGRAMMER AND TIMER COMBINATION 1 The Time of Day alarm and Minute Minder functions can all be used without effecting the external programmer timings 2 When using Auto Cook Function on the internal timer ensure the external wall programmer is in the continuous ON mode 3 When using the external wall programmer en...

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Page 28: ...ter s policy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www rayburn web co uk www agacookshop co uk ...