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Global Version

Continuous-Wave Fiber Laser

User Guide

RFL-C8000S-CE

Summary of Contents for RFL-C8000S-CE

Page 1: ...1 Global Version Continuous Wave Fiber Laser User Guide RFL C8000S CE...

Page 2: ...1 Wuhan Raycus Fiber Laser Technologies Co Ltd...

Page 3: ...ad and Installation 1 2 3 3 Cooling Requirements 1 2 3 4 Installation Procedure 1 5 4 Using the Product 1 7 4 1 Front Panel 17 4 2 Rear Panel 1 8 4 3 Power Connection 1 9 4 4 Interface Definitions 2 0...

Page 4: ...lause 9 This product emits invisible laser radiation at or around a wavelength of 108 0 nm and the total power radiated from the laser is greater than 800 0 W depending on model Direct or indirect exp...

Page 5: ...bels include warning labels apertures through which laser radiation is emitted and labels of certification and identification etc Specifications of these labels are as follows Table 1 Specifications o...

Page 6: ...ify the enclosure which may result in personal injury 2 Make sure that the correct voltage of the AC power source is used CAUTION Failure to connect the correct voltage could damage the product 1 6 Ot...

Page 7: ...put power quick switching response Slow rise and slow fall Waveform editing Maintenance free operation High wall plug efficiency Applications Cutting Welding 3D Printing Scientific research 2 2 Packag...

Page 8: ...recise optic instrument any vibration or impact to the output head and twist or excessive bend to the cable will damage the instrument 2 4 Operation Environment The basic operation conditions are list...

Page 9: ...5 36 38 39 Laser operating temperature range Green area The dew point temperature is 22 that is lower than the laser cooling water temperature which can be used safely Red area If the dew point tempe...

Page 10: ...he cap is clean 5 Failure to follow the specified instructions may result in the loss of laser power and such loss will not be covered by the warranty 2 6 Specifications The specifications are listed...

Page 11: ...iber Core 20 30 m Other technical indicators 14 Operating Voltage Nominal Output Power Three phase four wire system 50 60Hz 380 15 VAC 15 Way to Control AD RS 232 Ethernet 16 Power Consumption Nominal...

Page 12: ...on 3 1 Dimensions Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C8000S CE Figure 2 shows dimensions of RFL C8000S CE Figure 2 a Front and Rear panel view unit mm Figure2 b Top and Sid...

Page 13: ...CAUTIONS Inspect the output lens before installing the output head to the processing head Clean the output lens if necessary It is strictly prohibited to disassemble the output head by personnel not a...

Page 14: ...inlet filter module with the water outlet of the customer s on site cooling water system according to the water flow direction indicated by the arrow in Figure 4 and then connect the water inlet filte...

Page 15: ...13 3 Cooling water requirements...

Page 16: ...t the inflow Type of liquid exchangejunction SMC MS 5H 6 Type of tube outer diameter6 inner diameter4 Direction of cooling liquid unidirectional connect the tube with the water pipe strictly according...

Page 17: ...cordance with the requirements above Too low temperature may lead to condensation on the laser module and the output cable This can cause serious damage to the equipment CAUTION Please clean the water...

Page 18: ...t may pollute the output head do not use fans which actually may bring more dust 9 The minimum bending radius of the output fiber cable of the laser should not be less than 20 cm under the non working...

Page 19: ...N Key switch the control system power switch of the laser Insert the key either turning the key clockwise to the ON position or counterclockwise to REM position short connect the Pin 8 and Pin 9 of Ta...

Page 20: ...nel of RFL C8000S CE Figure 7 Rear Panel of RFL C8000S CE 1 AC INPUT The socket for supply source input that can only be mated with the plug on the power cord we provided See Table 4 product technical...

Page 21: ...nto water droplets for discharge 4 3 Power Connection CAUTION Before connecting the product to AC supply source you must check for sure that the AC supply you will apply is in accordance with the spec...

Page 22: ...TL 2B 5 RS232Tx TX 120ms Transmit Data 6 RS232Rx RX Receive Data 7 RS2 32 Com GND Return RS 232 Return 8 Remote Key Switch RPA Contact Closure Input 1s Activates the internal control system power supp...

Page 23: ...resettable alarm 22 READY READY Digital output 24VDC 100mA 120ms High Laser is ready 23 Power started POWER Digital output 24VDC 100mA 120ms High The main power supply is started 24 Laser emission LA...

Page 24: ...face first Table 9 The default IP address of the laser The default IP address of the laser IP address 192 168 0 10 Subnet mask 255 255 255 0 Steps of Ethernet connection Open Local Connection on your...

Page 25: ...st computer and the connection status in the corresponding text box on the host computer interface displays connected indicating that the microcontroller program is running normally and the communicat...

Page 26: ...ing to the control mode 4 6 Steps of Starting All electrical connections must be finished before the laser is powered on Make sure the air switch is OFF and the emergency stop button EMERGENCE STOP on...

Page 27: ...parameter setting and laser control related functions Control the main power turn on or off the main power After turning on or off the main power the software will change the status of the main power...

Page 28: ...ently selected program number When the software is started the program number set on the current main control board is automatically read and displayed Control laser parameters Optical output paramete...

Page 29: ...modulation mode or internal modulation mode is turned on the laser enable is displayed otherwise the laser emission is displayed Status display Including emergency stop laser enable Interlock logic n...

Page 30: ...r control module once Figure 13 The about interface 4 7 5 Language Selection In the language selection interface you can set the language used by the software After selecting the language and clicking...

Page 31: ...or integrators and the lock time is for the integrator to end customers time limited locking In the authorization interface only Raycus authorization code can be set and the function of calculating th...

Page 32: ...the user needs to diagnose the fault remotely or learn more about the status of the laser the user can enter the diagnostic mode The diagnostic mode adds the status and alarm information of the master...

Page 33: ...iFi hotspot the hotspot name and password can be configured After the mobile phone is connected to the laser WiFi hotspot you can use Raycus s mobile app to view the real time status of the laser STA...

Page 34: ...esh interval does not exceed 10 0 ms The data of the slave control module needs to be forwarded by the master control module so there is only the currently selected page In the slave control module th...

Page 35: ...up to 4 ACDC modules The refresh interval of the status information does not exceed 1 00 ms The data of the ACDC module needs to be forwarded by the main control module so only the currently selected...

Page 36: ...ion reduce the communication frequency and avoid occupying too many resources of the main control module Figure 22 DCDC module interface 4 8 Control Modes The laser has two control modes namely ON mod...

Page 37: ...r software External and internal modulation External modulation Internal modulation Laser ON OFF 15 16 pin voltage H The laser emission L Laser shut down OFF ON 15 16 pin voltage Rising edge start the...

Page 38: ...enable internal modulation mode and external modulation mode Click ON the main power ON Waiting Ready Setting laser parameters Click laser ON 4 8 2 2 Internal external modulation modes for power and c...

Page 39: ...external modulation mode Click ON the main power ON Waiting Ready Setting laser power parameters On modulate mode set the frequency duty cycle and pulse width The laser is determined by the 15 16 pin...

Page 40: ...tities 12 and 14 pins turn on the laser 4 9 Guide laser control Guide laser external control can be selected in both ON and REM modes Guide laser external control ON 17 pin Rising edge turns on guide...

Page 41: ...ns in Program Mode Please use the software of Raycus to edit the waveform and select the program number of pre run The output waveform of laser is determined by the edited waveform Under the condition...

Page 42: ...40 Figure 27 Selecting Show programming mode in Mode Selection Figure 28 Programming mode interface...

Page 43: ...setting 4 10 3 Checkingthe number of saved waveforms Figure 30 Checking the number of saved waveforms Click the Refresh List button and the software will automatically list the number of saved wavefo...

Page 44: ...42 Figure 31 Check the waveforms Select the waveform number the program will automatically list the original waveform list 4 10 5Waveform Clearing Figure 32 Clearing waveform...

Page 45: ...ared click clear and then click write laser and the software will clear the waveform stored in the current laser 4 10 6 Waveform editing Select click the pre edited waveform number Figure 33 Waveform...

Page 46: ...g all the commands click Write laser Figure 35 waveform writing success Click Refresh List again and the new waveform number will turn green indicating that writing is successful Figure 36 Symbol for...

Page 47: ...tes Instructions 1 STOP null null Program end command which must be the last command of each program 2 SPT 0 65000 ms 0 65000 W It takes parameter 1 time to change the power to parameter 2 3 SPR 0 650...

Page 48: ...ser timing diagram Figure 38 Control sequence diagram in On mode Figure 39 Control sequence diagram of external modulation mode under key REM Figure 40 Control sequence diagram of external ad mode und...

Page 49: ...n in Table 11 Table 11 Reference value of laser frequency and duty cycle setting Hz PW Duty 95 90 80 70 65 60 55 50 45 40 35 30 25 20 15 10 5000Hz 190us 180us 160us 4500Hz 200us 177us 4000Hz 200us 175...

Page 50: ...s except for Interlock alarm when the laser is running the clientware will display the alarm that occurs and the ALARM light yellow on the front panel of the laser will light up the laser will stop em...

Page 51: ...ion There is a condensation alarm inside the laser The dew point temperature inside the laser is less than 22 and there is a condensation risk Solution Immediately stop using the laser Measure 1 Dehum...

Page 52: ...r Alarm this error occurs when the constant current driver board inside the laser is abnormal Solution Restart the laser If this error continues to occur please contact Raycus In addition to the above...

Page 53: ...efect is discovered This warranty does not involve any other party including specified buyer end user or customer and any parts equipment or other products produced by other companies WARNING It is th...

Page 54: ...ng any obligation to make changes or install the same on units previously purchased All the items about warranty and service above provided by Raycus are for user s reference formal contents about war...

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