RAYLASE SS-II-10, Manual

Page 1: ...xis Laser Beam Deflection Units SUPERSCAN II 10 SUPERSCAN II 15 SUPERSCAN II HS 15 SUPERSCAN II 15 ENHANCED SUPERSCAN II HS 15 ENHANCED SUPERSCAN II 20 SUPERSCAN II HS 20 SUPERSCAN II 30 SUPERSCAN II HS 30 ...

Page 2: ...the infor mation contained therein without prior notice The software included in the product and this manual itself are protected by copyright All rights are reserved Duplication of this manual in whole or in part particularly by photocopy ing scanning or imaging and reproduction by any means are forbidden without the prior writ ten consent of RAYLASE ...

Page 3: ... 3 TECHNICAL DATA 11 3 1 Conformity with directives 11 3 2 Rating plate code 11 3 2 1 SUPERSCAN II 11 4 FUNCTIONAL DESCRIPTION 12 4 1 Laser beam deflection unit 12 4 2 F Theta lens 13 4 3 Analog interface 14 4 4 Digital interface 15 4 5 Power supply 16 5 INSTALLATION 17 6 CLEANING 18 6 1 Cleaning the housing 18 6 2 Cleaning the optical system 18 6 2 1 Instructions for cleaning lenses and glass gua...

Page 4: ...igns The following signs must be attached to the deflection unit These signs may not be removed Signs that have become illegible must be replaced Rating plate The rating plate and the identification code printed on it allow the type of the deflection unit to be determined page 11 Rating plate code The serial number and the item number are also used to identify the deflection unit The CE symbol con...

Page 5: ...e visible spectrum from 400 to 700 nm Short term ex posure up to 0 25s is not dangerous to the eyes as long as the cross section is not reduced by optical instruments magnifying glasses lenses telescopes Additional radiation compo nents outside the wavelength range from 400 700 nm meet the requirements for class 1M 3R The accessible laser radiation is in a wavelength range of 302 5 to 10 600 nm an...

Page 6: ...can be exposed to the radiation as a result Note that even apparently diffuse surfaces can reflect laser radiation and a laser beam that has been reflected several times can still be dangerous The laser area must be indicated by corresponding warning signs or lamps and protected by appropriate shading and interlock switches No flammable or explosive objects or liquids should be located in the lase...

Page 7: ... safe handling of the deflection unit You should therefore familiarize yourself with the content of this manual before using the deflection unit for the first time In case of any queries please contact RAYLASE The operating manual must be accessible to anyone who will be involved in developing in stalling or using a laser device featuring the RAYLASE deflection unit If the deflection unit is sold ...

Page 8: ...for RAYLASE control cards Software RAYLASE weldMARK or customer specific software Power supply RAYLASE Deflection unit Laser system RAYLASE RLC USB unit PC USB port Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software Power supply RAYLASE Deflection unit Laser system RS232 Driver for RAYLASE control cards Software RAYLASE weldMARK or customer specific software P...

Page 9: ...g of the optical areas If the warranty period is expired Note No implicit guarantee or warranty of suitability for specific purposes has been made RAYLASE is not responsible for damages arising from use of the product Individual assem blies or other assemblies manufactured by RAYLASE may be subject to separate warranty conditions Refer to the corresponding manuals for further information 2 5 Manuf...

Page 10: ...e Color Meaning D1 Red CLK fault Data transmission faulty Cable defective D2 Red Parity fault X D3 Red Parity fault Y D4 Green Temp status X Temperature status available if LEDs are lit D5 Green Temp status Y D6 Orange New data X Transfer new data if status LEDs are lit D7 Orange New data Y D8 Red Fault X Galvanometer scanner or driver electronics defective Power supply defective if sta tus LEDs a...

Page 11: ...CAN II The following key is used on the label of SUPERSCAN II series Type designation SS II SUPERSCAN II SS II LD SUPERSCAN II Low Drift SS II AC SUPERSCAN II Auto Calibration SS II HS SUPERSCAN II High Speed SS II HS LD SUPERSCAN II High Speed Low Drift SS II HS AC SUPERSCAN II High Speed Auto Calibration SS IIE LD SUPERSCAN II Enhanced Low Drift SS IIE HS SUPERSCAN II Enhanced High Speed SS IIE ...

Page 12: ...alvanometer scanner The deflection unit has a beam input into which the laser beam is fed and a beam output through which the laser beam is emitted from the unit after deflection Only suitable lasers can be fed into the beam input Refer to the corresponding data sheet in the Appendix for details Depending on the version the beam output is either open or fitted with an F Theta lens or glass guard p...

Page 13: ...rtion caused by two mirror deflection and F Theta lens 1 Lens element inc lens 2 Glass guard 3 Clamp ring 4 Protective cap Assembly instructions o Before installation check the protection window for dirt scratches or cracks If the protection window is dirty it must be cleaned page 19 Instructions for cleaning lenses and glass guards If the protection window is scratched or cracked it must be repla...

Page 14: ... a digital interface refer to the code on the rating plate page 11 Rating plate code J1 PIN Signal PIN Signal 1 13 25 14 25 PIN D SUB 1 GND 14 Y Command 2 GND 15 Y Command 3 GND 16 Y Position 4 GND 17 Y Temp ok 5 Y Ready 18 Y Pos Error 6 GND 19 Y Velocity 7 GND 20 X Command 8 GND 21 X Command 9 GND 22 X Position 10 GND 23 X Temp ok 11 X Ready 24 X Pos Error 12 GND 25 X Velocity 13 GND To prevent f...

Page 15: ...NDCLOCK 2 I SYNC 15 I SYNC 3 I X CHANNEL 16 I X CHANNEL 4 I Y CHANNEL 17 I Y CHANNEL 5 I Z CHANNEL 18 I Z CHANNEL 6 O HEAD STATUS 19 O HEAD STATUS 7 I P DAC CHANNEL 20 I P DAC CHANNEL 8 nc 21 nc 9 Nc 1 VSS 1 22 nc 1 VSS 1 10 nc 1 VSS 1 23 GND 11 GND 24 GND 12 nc 1 VSS 1 25 nc 1 VSS 1 13 nc 1 VSS 1 I Diff Input nc Not connected not used O Diff Output 1 If there is no separate 9 pin D SUB power inpu...

Page 16: ...r supply The 9 pin D SUB connector provides the deflection unit with power The power supply must be provided by the OEM customer Refer to the following connection and parameter table J1 PIN Des igna tion Voltage Current Residual rip ple Noise 6 1 5 9 9 PIN D SUB 1 2 6 VSS 15V to 18V min 2 5A 100mV 0 5 DC at 30MHz 4 5 9 VSS 15V to 18V min 2 5A 3 7 8 GND ...

Page 17: ...evention regulations must be ob served Connecting cables may not be subjected to mechanical strain The deflection unit must be protected against moisture dust and corrosive vapors The optical components may only be touched when wearing suitable cotton gloves The deflection unit must be protected against static discharge and strong electromagnetic fields The power density of the input laser radiati...

Page 18: ...on Dirty optical surfaces result in increased absorption of the laser radiation This can cause the dirt to heat up sufficiently for it to burn into the optical surfaces and permanently damage them The following circumstances can cause increased accumulation of dirt The ambient atmosphere is contaminated with dirt grease or other particles Vapors and particles are produced while working Talking cou...

Page 19: ...peat the procedure until the surface is completely clean Use a new cleaning cloth for each repetition 6 2 2 Instructions for cleaning mirrors Warning The laser beam can cause severe injury to the eyes and the skin Before clean ing make sure that the laser device is switched off and secured against acci dentally being switched on The mirror surfaces are extremely sensitive and may only be cleaned b...

Page 20: ...Action Avoid inhaling dust Carefully collect up fragments and pack them in an airtight sealed plastic container Return the container to your supplier The supplier is responsible for professional disposal of the material Damage to optical element due to laser radiation Cause Damage to optical element due to laser radiation laser radiation is no longer completely transmitted but is absorbed into the...

Page 21: ...SMANLIK LTD STI Ikitelli O S B Sefaköy San Sit 4 Blok No 1 Kücukcekmece Istanbul Turkey Phone 90 212 671 15 64 Fax 90 212 671 21 64 E mail info lasersos com tr Web www lasersos com tr China RAYLASE Laser Technology Shenzhen Co Ltd 5th Floor No 6 Qiancheng Road Henggang 228 Industrial Park Longgang District Shenzhen 518115 Guangdong China Phone 86 0 755 8222 8324 Fax 86 0 755 8222 8193 E mail info ...

Page 22: ...or cleaning lenses and glass guards Mirror dirty page 19 Instructions for cleaning mirrors Laser power decreasing The RAYLASE weldMARK software can compensate for a loss of laser power Menu System Global adjustments Marking parameters changed Divergence optics changed Laser spot changed Dirty lens page 19 Instructions for cleaning lenses and glass guards Dirty or dam aged mirrors page 19 Instructi...

Page 23: ...pport 9 D Digital interface 15 F Functional description 12 I Installation 17 L Laser beam deflection unit 12 Laser safety 4 M Maintenance 21 Manufacturer 9 P Package contents 7 Power supply 16 R Rating plate 4 S Safety instructions 4 Seal label 4 Shutter 4 Signs 4 Status LEDs 10 T Technical data 11 Troubleshooting 22 W Warranty 9 X XY2 100 Standard 16 XY2 100 Standard 15 ...

Page 24: ...ift Auto calibration Standard Low Drift Auto calibration Acceleration Time ms 0 19 0 19 0 22 0 32 0 32 0 36 Writing Speed cps 1 2 800 800 700 500 500 435 Positioning Speed m s 1 10 10 8 8 7 7 6 Input Aperture 20 mm 30 mm Options Standard Low Drift Auto calibration Standard Low Drift Auto calibration Acceleration Time ms 0 60 0 60 0 69 0 75 0 75 0 80 Writing Speed cps 1 2 350 350 300 Positioning Sp...

Page 25: ... 150 200 x 159 x 150 Dynamic Data Acceleration Time ms 0 24 0 24 0 56 0 56 Writing Speed cps 1 2 615 615 Positioning Speed m s 1 9 9 6 6 1 With F Theta Lens f 160 field size 110 mm x 110 mm 2 single stroke font with 1 mm height Water Tempering Specifications Specifications Flow rate Pressure loss Water 1 Clean tap water with additives 2 l min 0 3 bar Temperature 22 28 C 4 l min 0 4 bar Pressure 2 ...

Page 26: ...0 55 0 40 0 24 0 40 0 24 Writing Speed cps 1 2 450 615 450 615 Positioning Speed m s 1 6 7 9 7 9 1 With F Theta Lens f 160 field size 110 mm x 110 mm 2 Single stroke font with 1 mm height Water Tempering Specifications Specifications Flow rate Pressure loss Water 1 Clean tap water with additives 2 l min 0 3 bar Temperature 22 28 C 4 l min 0 4 bar Pressure 2 5 bar 6 l min 0 7 bar 1 Caution When usi...