Raytheon UY75, Installation And Maintenance Manual

Page 1: ...nelView 550 PanelView 550 Part No F232048R3 September 1997 Commercial Laundry Technical Communications P O Box 990 Ripon WI 54971 0990 Dye Extractor Cabinet Hardmount Unidye and Heynau Controllers Mod...

Page 2: ...mber Familiarization Guide 2 6 Machine Dimensions 2 8 Dimensional Clearances 2 10 Machine Foundation 2 10 Mechanical Installation 2 12 Expansion Bolt Installation 2 13 J Bolt Installation 2 14 Elevate...

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Page 4: ...terminals Only qualified personnel familiar with electrical test procedures test equipment and safety precautions should attempt adjustments and troubleshooting Disconnect power from the machine befo...

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Page 6: ...1 3 Safety F232048 Safety decals appear at crucial locations on the machine Failure to maintain legible safety decals could result in injury to the operator or service technician Figure 1 1...

Page 7: ...machine The machine should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door loc...

Page 8: ...for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions Elevation If the machine is to be operated at elevations of over 3 280 feet 1 000 meter...

Page 9: ...ed at a pressure of 90 95 psi 6 0 6 3 bar Drainage System Provide drain lines or troughs large enough to accommodate the total number of gallons that could be dumped if all machines on the site draine...

Page 10: ...erter drive to generate nuisance errors If input voltage measures above 240V for a Q voltage machine above 415V for a P voltage machine or above 480V for an N voltage machine either ask the power comp...

Page 11: ...1 8 Notes F232048 Safety...

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Page 14: ...2 3 Installation F232048...

Page 15: ...m3 81 7 2 32 129 9 3 69 145 5 4 12 Wash Cylinder Information Cylinder diameter in mm 21 533 26 25 667 30 762 Cylinder depth in mm 13 75 349 18 375 467 20 508 Cylinder volume ft3 l 2 76 78 1 5 76 163 1...

Page 16: ...rrier and file a written claim immediately Customer Service If literature or replacement parts are required contact the source from whom the dye extractor was purchased or contact Raytheon Commercial...

Page 17: ...city cylinder volume in liters H A Type of Electrical Control H Heynau ES24 S A Unidye V Variable Speed Q P N Electrical Characteristics Q 200 240V 50 60Hz 3Ph 3 wire 120V Control P 380 415V 50 60Hz 3...

Page 18: ...ne Operation Parameters 8 Machine Mass 3 Required Circuit Breaker Size for Electrical Connection Do not use fuses 9 Machine approval as applicable 4 Electrical Connection Data Amps 10 Steam Heat Conne...

Page 19: ...e 2 2 Dimension 75 160 230 Dimension 75 160 230 in mm in mm in mm in mm in mm in mm A 51 25 1302 58 1473 60 25 1530 K 2 5 64 2 375 60 2 25 57 B 9 229 10 254 10 254 L 8 203 5 127 5 127 C 26 660 30 125...

Page 20: ...48 Figure 2 2 1 Drain 5 Air Inlet 2 Condensate Cooling return 6 Hot water inlets 3 Cooling water inlet 7 Cold water inlet 4 Electrical connection 8 Steam Inlet B C E A M L D P N O R T S Q I F G H K 7...

Page 21: ...ation work to insure a stable unit installation eliminating possibilities of excessive vibration during extract The machine must be secured to a foundation or floor of adequate construction The floor...

Page 22: ...Static and dynamic loads on the floor or foundation are shown in the table below This table can be used as a reference when designing floors and foundations If the existing floor fails to meet these...

Page 23: ...Installation 2 12 F232048 Mechanical Installation Figure 2 4 UY75 UY160 UY230...

Page 24: ...Bolt Installation Note If the floor is not level and even use J bolts and machinery grout to ensure a stable installation Use the following instructions and Figures 2 5 through 2 10 as a guide to ste...

Page 25: ...ocknuts after five to ten days of operation and every three months thereafter J Bolt Installation Install J bolts in concrete per the mounting bolt layout in Figure 2 4 Use the following instructions...

Page 26: ...the door handle or by pushing on the cover panels 6 If the mounting surface is level and even and grouting is not desired place the washers and lock nuts on the mounting bolts and skip to step 11 Whe...

Page 27: ...rain away 11 Attach the washers and locknuts to the J bolts 12 Tighten the lock nuts by even increments one after the other until all are tightened evenly and the machine is fastened securely to the f...

Page 28: ...ctions as a guide to step by step installation of the elevated base frame 1 Use the elevated base frame as a template by positioning the frame in the desired location and marking the pre drilled mount...

Page 29: ...g should be approximately 1 2 13 mm wide to allow any surface water build up under the base of the machine to drain away 9 Attach the washers and locknuts to the J bolts after the grout has hardened 1...

Page 30: ...ith cement grout 3 Prepare a form and fill with concrete to join the foundation Verify that foundation is level The height of the pad must not exceed 8 203 mm 4 Use rebar or other appropriate material...

Page 31: ...or using elbows or bends decreases the flow rate and increases drain times impairing machine performance If the machine is equipped with the optional indirect steam heating water cooling option drain...

Page 32: ...the basket to rotate at high speeds with the door open When using a parameter unit to control the AC inverter drive a large sign should be placed on the front of the machine warning people of the imm...

Page 33: ...manufacturer for assistance Use wire size indicated in the Voltage Designation Chart for runs up to 50 feet Use next larger size for runs of 50 to 100 feet Use two sizes larger for runs greater than 1...

Page 34: ...National Electric Code or other applicable codes The connection must be made by a qualified electrician using the wiring diagram provided with the machine See the table below for correct wire sizes Ro...

Page 35: ...machines will require proportionately larger water lines See the adjacent table Suitable air cushions should be installed in supply lines to prevent hammering If the water pressure is above 60 psi fle...

Page 36: ...directly into a closed drain system Steam Supply Information Steam inlet connection size in mm 1 2 NPT 13 Number of steam inlets 1 Recommended pressure psi bar 50 3 4 Maximum pressure psi bar 80 5 4...

Page 37: ...handle button and turning the handle clockwise b Attempt to start the machine with the door open The machine should not start with the door open c Close the door without locking it and attempt to sta...

Page 38: ...the machine for leaks 2 Inspect steam hose connections for leaks 3 Verify that insulation is intact on all external wires and that all connections are secure If bare wire is evident call a service tec...

Page 39: ...e s top front and side panels with mild detergent Rinse with clean water 5 Leave loading door open at the end of each day to allow moisture to evaporate Weekly 1 Check the machine for leaks a Start an...

Page 40: ...en motor mounting bolt locknuts and bearing bolt locknuts if necessary 5 Use compressed air to clean lint from motor 6 Clean interior of machine both basket and shell by wiping with a water soaked spo...

Page 41: ...emoved with detergent and water The metal should be thoroughly rinsed and dried after washing Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion 2 Contact with...

Page 42: ...ring with a powder or by employing special chemical solutions 7 Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time They often contain chl...

Page 43: ...r lock and interlock before starting operation a Attempt to start the machine with door open b Close the door without locking it and attempt to start the machine c Close and lock the door start a cycl...

Page 44: ...__________ Operator ___________________________ Month __________ Week Ending Checks OBSERVE ALL SAFETY WARNINGS 1 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify tha...

Page 45: ...t or adjustment a Check V belt s for uneven wear and frayed edges b Verify that V belt s is are properly aligned 3 Remove back panel and check hoses for leaks 4 Tighten motor mounting bolt locknuts an...

Page 46: ...INGS Disconnect power to the machine before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Tighten anchor bolts 3 Check all painted surfaces for bar...

Page 47: ...3 10 NOTES F232048 Maintenance...

Page 48: ...machine to drain Then disconnect drain hose from the machine 4 Turn off air supply and disconnect air hose 5 Disconnect steam hoses a Turn off steam supply and allow time for the valves to cool b Disc...

Page 49: ...4 2 NOTES F232048 Removal From Service...