RedWing RC Edge 540 v3, Owner'S Manual

Page 1: ... Specifications Wing span 78 w tips Wing area 1145 sq in Length 70 5 All up flying weight 11 5lbs ...

Page 2: ...d medium CA Medium thread locker Drill with bits Denatured Alcohol Begin by removing everything from the box and inspecting for damage or any missing parts If there are any damaged or missing parts please contact RedwingRC immediately Before any assembly begins read over the manual and make sure you have everything you need on hand this will make the assembly go much faster It is a good idea to go...

Page 3: ... From the Pro Use heat shrink tube to secure the servo lead to the extension Next install the dual control horns into the pre cut slots of the ailerons Lightly scuff the glue surface of the horns using coarse grit sand paper or a rotary sanding tool Using the included linkage hardware join the two horns as shown Mix a small batch of 15 min epoxy and coat the inside of the slots Lightly coat the en...

Page 4: ...hen apply 2 drops of thin CA to each and allow the CA to soak in and fully cure Install the servo with the output to the leading edge pulling the wire lead out to the root of the wing Center the servo and install the servo horn pointing toward the wingtip aligning with the control horn Assemble the control rods to 3 25 length making sure the turnbuckle is centered with room to adjust both ends Ins...

Page 5: ...otary sanding tool Using the included linkage hardware join the two horns as shown Then mix a small batch of 15 min epoxy and coat the inside of the slots Lightly coat the ends of the control horns and insert them into the slots angled toward the hinge line You should have minimal squeeze out and a small fillet will form at the base of the horns Clean up any excess with denatured alcohol While the...

Page 6: ...d install the servo horn From the Pro Use heat shrink tube to secure the servo lead to the extension Assemble the control rods to 5 75 length making sure the turnbuckle is centered with room to adjust both ends and secure the elevator end NOTE It is easier to install the rudder tailwheel and pull pull linkage before mounting the Horizontal stabs to the fuselage Next insert the carbon fiber stabili...

Page 7: ... will prevent the ball joint from slipping off under load Rudder and Tail Wheel Start by removing all the hinge points from the rudder Coat the pivot of each hinge with petroleum jelly all the way around working the hinge back and forth to ensure full coverage into the pivot NOTE Keep clear of the ribbed portion as this will prevent adhesion You will install the point hinges into the fuselage side...

Page 8: ...all the hinge points and set aside to cure From the Pro While the epoxy is curing it is a great time to skip ahead and start installing the control horns Once cured mix another batch of epoxy and coat the inside of each hinge point bore as before Then stand out the hinge points and coat the end of each Carefully align the hinge pins to the bores as you install to the fuselage and remove any excess...

Page 9: ...it sand paper or a rotary sanding tool Using the linkage hardware join the two horns as shown and test fit to make sure they fully seat in the slots of the rudder Then mix a small batch of 15 min epoxy and coat the inside of the slots Lightly coat the rudder control horns and insert them into the slots angled toward the hinge line as shown Clean up any squeeze out with denatured alcohol Next locat...

Page 10: ...ng compound to install the setscrews Next install the tiller pin into the rudder Drill a 1 8 hole in the bottom of the rudder 3 5 back from hinge line Clean the tiller pin with alcohol and coat inside of the hole in the rudder 15 min epoxy and insert the end of the pin There are blind nuts preinstalled for the tailwheel bracket Locate the blind nuts align the tailwheel assembly and install the scr...

Page 11: ...n the center of the adjustment range about of the thread to allow even adjustment Drop the servo into place and drill for the servo screws with a 1 16 drill bit Remove the servo and thread a servo screw in and out of each hole Then apply 2 drops of thin CA to each and allow the CA to soak in and fully cure Install the servo with the output to the front of the fuselage and center using the radio In...

Page 12: ...cable is reasonably tight then crimp the rudder end of each cable From the Pro If you make a mistake on the pull pull setup and ruin a cable you can use 60lb test fishing leader line and crimps found at your local outdoor sports retailer as a replacement Main Landing Gear Locate the landing gear hardware and assemble the main gear as follows First install the axles using the provided lock nut Then...

Page 13: ...e wheel to the axle for the final time using medium thread lock compound on the setscrews Locate the landing gear hardware and secure the gear to the fuselage From the Pro install the rear most nut and bolt first on each side to avoid the front nut from being in the way of tightening the rear Locate the wheel pants and screws The blind nuts are preinstalled simply align the holes and mount the whe...

Page 14: ... as shown will make alignment easier and more precise Once aligned drill the mounting holes with the proper size bit for the mounting bolts and remove the template Next temporarily mount the motor in place to mark for the throttle linkage fuel lines and any ignition cable routing Check the engine s spacing by measuring from the firewall to the front of the engine s prop hub Proper spacing is 6 3 8...

Page 15: ... to the extension Drop the servo into place and drill for the servo screws with a 1 16 drill bit Then remove the servo and thread a servo screw in and out of each hole Then apply 2 drops of thin CA to each and allow the CA to soak in and fully cure Before installing the throttle linkage determine the position of the ignition module fuel line routing thru the firewall and choke linkage so that you ...

Page 16: ...ure into position using sticky backed Velcro and secure with the included Velcro strapping From the Pro Layer the Velcro to create a soft mount and do not over tighten the straps A loose but secure mount will lessen vibration to ensure long life of the module Route the leads to the plug and hall sensor using the wire loom supplied with the engine as needed NOTE While not required the use of an ele...

Page 17: ...elage using the straps provided and route the fuel lines Cowl Installation First make templates for each cut out of the cowl typical muffler tube templates shown Once you have templates made for each of the cutouts tape them in place on the fuse to properly locate the cowl cutout Next remove all items that require a cutout and install the cowl this may mean removing the engine or muffler s again N...

Page 18: ...finished make a template for the lower cowl screws Align with the screw hole using one of the mounting screws before taping in place Install the cowl mark the mounting locations and remove to drill Drill a 1 8 hole in each location Before installing the cowl the final time install the top cover for the motor box Harden the screw threads with thin CA as you have done for the servos throughout assem...

Page 19: ...Harden the threads with thin CA before final installation SFG s and Wing Tips Install the side force generators SFG s and wing tips to the wing The SFGs are installed using the screws provided with a drop of thread locking compound on each screw There are blind nuts preinstalled in each wing tip The wing tips are easily secured with magnets and tabs which lock them in place NOTE If using the tips ...

Page 20: ...OW MED HIGH AIL 1 75 30 2 75 40 4 60 ELE 2 5 30 3 25 40 4 55 RUD 2 5 20 3 30 4 25 40 NOTES ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________...