Reliable REL-TP SERIES, Operator'S Manual

Page 1: ...UMPS NOTICE Sizes weights and specifications listed in this manual are subject to change without notice Please consult factory for information and updates The REL TP SERIES Trash Pumps are a light weight efficient way to move large quantities of liquids FAST REL TP3 REL TP4 ...

Page 2: ... will result in death or serious injury This Safety Alert and signal word indicate a imminently hazardous situation which if not avoided could result in minor or moderate injury This Safety Alert and signal word indicate a imminently hazardous situation which if not avoided may result in minor or moderate injury This Signal word indicate a imminently hazardous situation whic if not avoided may res...

Page 3: ... NUMBER _______________________________________________________ DATE OF PURCHASE ___________________________________________________ DEALER NAME _________________________________________________________ DISTRIBUTOR INFORMATION 2 TABLE OF CONTENTS 3 REGISTRATION 3 REL TP3 TOOL SPECIFICATIONS 4 REL TP4 TOOL SPECIFICATIONS 5 PUMP PERFORMANCE 6 SAFETY INFORMATION AND WARNINGS 7 10 HYDRAULIC SYSTEM REQ...

Page 4: ... pumping over 450 gpm 1 688 lpm at a 10 ft 2 54 m head from any 2 000 psi HTMA Type ll hydraulic source using only 9 gpm 34 lpm of hydraulic flow The top cover is attached to the volute with six large wing nuts making routine cleaning inspection and maintenance FAST EASY The convenient Split Handles provides a well balanced lift The REL TP3 Trash Pump can be paired with the REL HPU 2000 Hydraulic ...

Page 5: ...able polyethylene wear plates a self lubricating H D hydraulic motor and an abrasion resistant cast iron impeller to extend pump life The convenient Split Grip Handle provides a well balanced lift and protection for the hydraulic components Pair the REL TP4 Trash Pump with the REL HPU 2000 Hydraulic Power Unit to make a Powerful Portable Combo for high volume trash pump and dewatering applications...

Page 6: ...y becomes void if the maximum pressures and flows are exceeded Backpressure should be measured at the tool before being used Excessive backpressure will damage shaft seal REL TP4 4 TRASH PUMP REL TP3 3 TRASH PUMP HYDRAULIC TRASH PUMP PERFORMANCE Consult your supervisor safety personnel or RELIABLE EQUIPMENT with any questions regarding the safe operation of this tool ...

Page 7: ... avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to do so can result in serious personal injury Hearing Protection WARNING Always wear hearing protection to avoid hearing loss due to long term exposure to high noise levels Foot Protection Always wear foo...

Page 8: ... or nearby personnel INSPECT HYDRAULIC HOSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA of all bystanders and unnecessary personnel before operating this tool KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS Failure to observe this warning could resul...

Page 9: ... components ALWAYS DEPRESSURIZE hydraulic system before connecting or disconnecting any of the systems components ALWAYS TIGHTEN COUPLINGS COMPLETELY Loose or improperly connected couplings may not allow fluid to pass through the hose creating a blockage in the supply or return line ALWAYS INSPECT HOSES AND CONNECTORS before connection to tool Replace or repair if any leakage is evident Leakage is...

Page 10: ...lying debris DO NOT OVEREXTEND your position by overreaching or unbalancing the footing necessary to maintain physical control of your body USE THIS TOOL FOR THE MANUFACTURERS INTENDED PURPOSE ONLY OBSERVE CLOSELYALL SAFETY RULES FOR A PARTICULAR JOB CLASS ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing equipment and safety practices to protect against electrical shock Failure t...

Page 11: ...essure 85 dBA 1m Hydraulic Fluids All hydraulic fluids that meet these listed specifications or listed HTMA specifications may be used for this tool S U S 100O F 38O C 140 TO 225 210O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min Hydraulic Hoses 2500 psi 175 bar minimum working pressure Ref J517 Hose assembly should include flush face quick disconnect couplers...

Page 12: ...ool as required by the application Remove any kinks from discharge hose to ensure proper flow of discharge Position and direct the discharge hose in a manner that neither hose or discharge will restrict free movement or pose a hazard to the operator or other personnel WARNING DO NOT direct discharge towards any person animal or vehicle Turn ON hydraulic source and select an appropriate flow for th...

Page 13: ...ear Replace as required NOTE A worn or damaged impeller may reduce pump performance If required the impeller may be removed by removing the center cap screw and lockwasher while holding the impeller CAUTION Impeller may be sharp Install or replace the impeller using the center cap screw and lockwasher Re assemble the pump by replacing motor flange assembly and securing the handle flange and volute...

Page 14: ...ect from Source Ensure that Impeller Will Not Moves Freely by Turning the Center Cap Screw Start Clean Clear as required Improper or Defective Coupling Check Coupler Connections and Flow Direction Insufficient Hydraulic Flow Check Flow Head refer to illustration on pg 5 Flow Reversed Check Coupler Connections and Flow Direction Volute Screen Restricted Pump may have settled into solids Raise Pump ...

Page 15: ...9 TP301 Wing Nut 6 10 TP318 Cam Loc 3 Male 1 11 TP315 Motor Mounting Nuts 2 12 TP303 Lifting Eye 1 13 TP314 Motor Mounting Bolts 2 14 TP311 Impeller Washer 1 15 TP310 Impeller Lock Washer 1 16 TP309 Impeller Bolt 1 17 TP312 Base Mounting Nuts 3 18 TP322 Base Mounting Washer 3 19 TP313 Base Mounting Bolts 3 20 TP302 Stud 6 TP316 Shaft Key NOT SHOWN 1 TP364 Seal Kit TP365 Decal Kit REL TP3 HYDRAULIC...

Page 16: ...ate Shoe Lock Washer 14 11 TP411 UHMW Wear Plate 1 12 TP412 Wear Plate Screws 6 13 TP413 Wear Plate Nuts 6 14 TP414 Shoe 1 15 TP415 Shoe Bolts 8 16 TP417 4 Cam Loc 1 17 TP418 Carry Handle 1 18 TP420 Shim 020 1 19 TP421 Shim 040 1 20 TP422 Shim 080 1 21 FF 370 FF Coupler Set 1 22 TP314 Motor Mount Bolts 2 23 TP315 Motor Mount Nuts 2 24 TP423 In Adapter 1 25 TP424 Out Adapter 1 TP419 Seal Kit TP425 ...

Page 17: ...17 Date Hours Liquid Type Solid Type Concentration Flow Head OPERATION RECORDS ...

Page 18: ... If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers shown below USER NOTES Read Manual Hydraulic Injection Protective Foot Wear Protective Clothing Hearing Protection Protective Eye Wear Protective Head Wear Electrical Shock Hot Surfaces ...