Reverso AFP- 600, Manual

Page 1: ...Manual AFP 600 Reverso Pumps Inc www reversopumps com contact reversopumps com Ph 954 522 0882 Automatic Fuel Polishing System 600 GPH Shown with optional enclosure and stand ...

Page 2: ...l Timer Instructions Set Schedule Timer 14 Digital Timer Instructions Set Manual Timer 15 Digital Timer Alarms 16 Backflushing Instructions 17 Filter Element Replacement 18 Spin On Filter Replacement 19 Troubleshooting 20 Reverso Pumps Inc 201 SW 20th Street Fort Lauderdale FL 33315 Ph 954 522 0885 Fax 954 522 0456 The information herein is the property of Reverso Pumps Inc Without written permiss...

Page 3: ...fugal force the heavier particulate and free water drop from suspension and fall to the bottom of the bowl As these natural laws are put into effect on the fuel it passes through 5 stages within the Separ Filter housing For this reason approximately 70 of the contaminants are removed from the fuel prior to passing through the final stage filter element bringing the particulate removal efficiency t...

Page 4: ... the bowl fuel continues to spin separating water and heavier particulates through centrifugal force A 2nd vane system then forces the fuel to spin in a different direction separating smaller water droplets and finer particulates A wider passage just below the element slows down fuel to allow more contaminants to settle into the bowl Finally the element filters finer particulates out of the fuel b...

Page 5: ...epar Filter SWK 2000 40MK G 4 Inlet 5 Water sensors 6 Drain valve Push in and turn counter clockwise to open 7 Control panel 8 Hinged cover covers pump and outlet 9 2 micron filter 10 Spill sensor 11 Drip pan 12 Pump 13 Service switch 14 Outlet 15 Emergency stop button 1 2 3 4 6 5 7 8 9 10 14 11 12 14 14 15 Wall Mount Version Enclosure Version 13 ...

Page 6: ...en system is on 8 Service system light indicates an alarm has been triggered and user must service the system 9 Pump active light indicates fuel polishing system is running 10 Manual timer mode active light indicates system is operating in manual timer mode not schedule timer mode 11 Left key 12 Up key 13 Right key 14 Down key 15 OK key 16 Escape key Control Panel Digital Timer 1 5 6 7 8 9 10 2 3 ...

Page 7: ... REV DWG NO A SIZE TITLE REVERSO PUMPS NAME DATE COMMENTS Q A MFG APPR ENG APPR CHECKED DRAWN FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 ANGULAR MACH BEND 0 2 TWO PLACE DECIMAL 01 THREE PLACE DECIMAL 005 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REVERSO PUMPS ANY REPRODUCTION IN PART O...

Page 8: ... elements and draining water and particulate from the bowl Pump Type Vane Pump Relief Valve Internal non adjustable and preset at 35 psi 2 4 bar Pump Rating TEFC for continuous duty operation Max Lift 13 ft 4 m with foot valve above liquid level Timer Digital PLC Inlet 1 Male JIC Outlet 1 Male JIC Primary Filtration 30 micron Secondary Filtration 2 micron Filter Torque Values Bowl Retainer Ring 13...

Page 9: ... ensure operator safety the AFP must be connected to properly grounded power sources Make sure that your unit and power supply are configured for the same voltage rating Dry contacts are for external use External control voltage must be supplied by customer Piping Use quality approved fuel line materials with at least 1 inner diameter line Smaller plumbing will place excessive load on the motor an...

Page 10: ...and must be provided by the user contractor unless agreed upon otherwise Single Tank Diagram Fuel Tank FV Fuel Tank 1 Fuel Tank 2 Fuel Tank 3 Fuel Tank 4 S S S S S S S S FV FV FV FV S S FV Solenoid valve Foot valve Ball valve Fuel Tank 1 Fuel Tank 2 Fuel Tank 3 Fuel Tank 4 S S S S S S S S FV FV FV FV S S FV Solenoid valve Foot valve Ball valve Requires Advanced Control Touchscreen Diag 3 Multiple ...

Page 11: ...TIONAL 1 64 ANGULAR MACH BEND 0 2 TWO PLACE DECIMAL 01 THREE PLACE DECIMAL 005 APPLICATION USED ON NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REVERSO PUMPS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF REVERSO PUMPS IS PROHIBITED 5 4 3 2 1 External Power Connection Diagram White Green NOTE For 220v AC 2 each N...

Page 12: ...ON Pump will start upon pressing the start button Pump will automatically shut off after the preset run time Operate in this mode if system will run one set time Choose timer mode Operate in this mode if system will start stop automatically on the programmed days of the week and times Must press manual timer mode button to activate deactivate Manual timer mode light will be OFF Pump will automatic...

Page 13: ...cates your selection Use LEFT RIGHT key to move selection Use UP DOWN key to change date and time Press OK key when finished and to return to previous menu Select Clock option Press OK key to continue 1 2 3 4 5 6 Press ESC key Press ESC key again to return to current time screen Now shown is the current time screen Press UP key to return to program screen 7 8 ESC OK MTWTFSS MTWTFSS 11 00 15 00 ON ...

Page 14: ...st day of the week This flashing underline indicates your selection Use the LEFT RIGHT keys to move between the dates start time and stop time When using this method follow sequence exactly or damage to program can occur non warrantable situation Change the run time With the flashing underline in the days row use the LEFT RIGHT key to move to start time ON Press OK key until flashing box appears U...

Page 15: ...hing underline appears This indicates your selection Press OK key and flashing box appears Use UP DOWN key to change time The m indicates minutes and can be changed to h for hours When finished press OK key In the screen shown below the system is set to run for 20 minutes and will stop once the time has expired Top row indicates current time Bottom row indicates program time Program time Current t...

Page 16: ...displayed on the screen 2 Press RESET STOP button 3 Wait at least 2 minutes then press START to restart the unit If you have successfully cleared the alarms the unit will restart ESC OK HI WATER DRAIN BOWL High Water Alarm Backflushing procedure can be executed up to 5 times before replacing the filter element ESC OK HI VAC BACK FLUSH FILTER High Vacuum Alarm ESC OK HI PRESS Check Discharge Hi Pre...

Page 17: ...versopumps com contact reversopumps com Ph 954 522 0882 Backflushing Instructions Prior to service ensure the system is off Backflushing is for particulate removal only and will not remove sludge once embedded in the filter media ...

Page 18: ...ps com contact reversopumps com Ph 954 522 0882 Filter Element Replacement Prior to service ensure the system is off Replacement Filter Element Element Description 04010 04030 04060S 10 Micron 30 Micron Standard 60 Micron Stainless Steel ...

Page 19: ...ent Step 1 Shut off the fuel supply valve and isolate unit before servicing the filter Step 2 Unscrew used filter as shown Step 3 Replace with new spin on filter in the direction shown Prior to service ensure the system is off Replacement Spin On Part Description 04 3382 04 3382 01 2 Micron 1 Micron ON OFF ...

Page 20: ...s been run dry or insufficient fuel Plumbing on inlet side not appropriately dimensioned Pump requires too much power Air in plumbing lines Liquid too viscous Insufficient fuel supply Air leaks in the inlet pipe Air or gas on the suction side Control power not available Tripped circuit breaker on control board Pump failed and seized Motor failure Check service switch is in the ON position Loose pu...