Rexel S16, Service And Parts Manual

Page 1: ... FEBRUARY 07 PAPER SHREDDER S16 ILLUSTRATED PARTS LIST AND SERVICE INSTRUCTIONS Acco Service Division Halesowen Industrial Estate Hereward Rise Halesowen West Midlands B62 8AN Telephone 0845 658 6600 Fax 0121 501 3991 ...

Page 2: ... Page 2 of 43 FEBRUARY 07 CONTENTS HEADING PAGE No ILLUSTRATED PARTS LIST INDEX 3 SERVICE INSTRUCTIONS INDEX 4 PREFACE 5 INSTALLATION 17 MODEL SPECIFICATION 38 WIRING DIAGRAMS 39 TO 42 AMENDMENT RECORD 43 ...

Page 3: ...APER SHREDDER INDEX S16 ILLUSTRATED PARTS LIST SECTION INDEX PAGE No ISSUE NO 1 FRAME AND COVER PANELS ASSEMBLY 6 7 2 2 CASING ASSEMBLY 8 9 2 3 CUTTING HEAD 10 11 2 4 BIN ASSEMBLY 12 13 2 5 ELECTRICS 14 16 2 PAPER SHREDDER INDEX S16 ...

Page 4: ... REPLACING GEARBOX 25 26 2 9 CUTTERS AND STRIPPER REPLACEMENT 27 2 10 MOTOR REPLACEMENT 28 2 11 SWITCH PANEL REPLACEMENT 29 2 12 ELECTRONIC ADJUSTMENTS REED SWITCHES 30 31 2 13 ELECTRONIC ADJUSTMENTS SENSING COIL 32 2 14 PCB REPLACEMEMT REED SWITCHES 33 2 15 PCB REPLACEMENT SENSING COIL 34 2 16 CONTACTOR REPLACEMENT 35 2 17 HINGED GATE SAFETY REPLACEMENT 36 2 18 BIN FULL SWITCH REPLACEMENT 37 2 19...

Page 5: ... removing any covers 3 The machine MUST have a sound Electrical Earth Connection NOTE THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT OUT Product Testing after Servicing or Repair IMPORTANT If any electrical component has been changed an electrical connection broken and remade or any wiring disturbed the product being repaired or serviced must be flash tested or PAT tested Thi...

Page 6: ...T 2 11 SL23 12 DOOR CATCH MAGNET 1 12 25418 LINKAGE ASSEMBLY 1 13 25244 LINKAGE BRACKET 1 14 SCM40 M5 X 12 POZI HEAD SCREW 4 15 D25398 RH FRONT COVER PANEL ASSY 1 16 SL18 281 HANDLE 1 17 SL18 184 LOCKING CASTOR 2 SL18 297 NON LOCKING CASTOR 2 18 PLN5 M8 PLAIN WASHER 16 19 SHK5 M8 SHAKEPROOF WASHER 16 20 SCM38 M8 x 16 HEX HEAD SCREW 16 21 D25402 DOOR ASSEMBLY 1 22 25419 HINGE 1 23 RTS37 POP RIVET 2...

Page 7: ...DEM Page 7 of 43 FEBRUARY 07 FRAME COVER PANELS ASSEMBLY ISSUE 2 PAPER SHREDDER S16 SECTION 2 ILLUSTRATED PARTS LIST CASING ASSEMBLY ...

Page 8: ...94 FACIA PANEL 1 12 25080 SIDE PANEL UPPER CASE RH 1 13 SCM81 M4 x 12 COUNTERSUNK RAISED HEAD SCREW 4 14 1000748 REXEL LOGO DECAL 1 15 D000238 FACIA DECAL 1 16 25072 SIDE PANEL CASE LH 1 17 D000157 INSTRUCTION DECAL 1 18 RPS16 RATING PLATE 1 19 RTS19 POP RIVET 2 20 25073 SIDE PANEL CASE RH 1 21 PLN4 M6 PLAIN WASHER 4 22 SHK4 M6 SHAKEPROOF WASHER 8 23 SCM13 M6 x 40 HEXAGON HEAD SCREW 4 24 25143 FRO...

Page 9: ...DEM Page 9 of 43 FEBRUARY 07 ISSUE 2 PAPER SHREDDER S16 SECTION 3 ILLUSTRATED PARTS LIST CUTTING HEAD ...

Page 10: ...UPPORT BUSH 2 NOLONGER FITTED 16 D25427 BIN FULL FLAP 1 17 D25448 DEFLECTOR PLATE 1 18 A25429 SIDE PLATE LH ASSEMBLY 1 COMPRISING 19 D25439BI STRIPPER LOCATION PLATE LH 1 20 D25438 STRIPPER LOCATION PLATE RH 1 21 NM22 NUT NYLOC M8 2 22 D25442 GEARBOX COVER 1 23 45737 2 nd STAGE PLANET CARRIER 1 24 TRU84 GEAR CASING CIRCLIP 1 25 A25428 SIDE PLATE RH ASSEMBLY 1 COMPRISING 26 PLN5 L WASHER PLAIN 6 27...

Page 11: ...DEM Page 11 of 43 FEBRUARY 07 CUTTING HEAD ISSUE 2 PAPER SHREDDER S16 SECTION 4 ILLUSTRATED PARTS LIST BIN ASSEMBLY ...

Page 12: ...FIBRE BIN 1 2 D NUT36 M8 DOME NUT 4 3 SHK5 M8 SHAKEPROOF WASHER 4 4 PLN27 WASHER LARGE 8 5 25452 BASE REINFORCEMENT 1 6 25413 BASE STIFFENER 2 7 SL18 344 CASTOR STEM INSERT M8 x 15 4 8 SL18 345 CASTOR 4 ISSUE 2 PAPER SHREDDER S16 SECTION 4 ILLUSTRATED PARTS LIST BIN ASSEMBLY ...

Page 13: ...DEM Page 13 of 43 FEBRUARY 07 ISSUE 2 PAPER SHREDDER S16 SECTION 5 ILLUSTRATED PARTS LIST ELECTRICS ...

Page 14: ... PAN 2 TO S N 930900 21 NM13 NUT M3 PILLAR TYPE 4 TO S N 930900 22 SL5 67 CONTACTOR 2 TO S N 930900 SL5 80 CONTACTOR 115V 2 23 NM8 M5 NUT 8 TO S N 930900 24 SHK3 SHAKEPROOF WASHER M5 8 TO S N 930900 25 PLN3 PLAIN WASHER M5 8 TO S N 930900 26 23516 INSULATION SAFETY SWITCH 1 27 SL8 72 SAFETY SWITCH 1 28 SCM6 M4 x 30mm POZI PAN SCREW 2 29 SCR559B 2BA x 1 BRASS SCREW 1 30 X1466 INSULATION 2 TO S N 93...

Page 15: ...DEM Page 15 of 43 FEBRUARY 07 ISSUE 2 PAPER SHREDDER S16 SECTION 5 ILLUSTRATED PARTS LIST ELECTRICS ...

Page 16: ...42 WIRING KIT 1 TO S N 930900 W159 WIRING KIT 115V 1 WD283 WIRING DIAGRAM 1 TO S N 930900 WD294 WIRING DIAGRAM 1 FROM S N 930900 55 SL17 143 PCB LUG SUPPORT 4 56 25290 PCB BRACKET S W ASSEMBLY 1 TO S N 930900 SL17 320 PCB PILLAR 1 FROM S N 930900 SL17 321 PCB PILLAR 3 FROM S N 930900 57 SL17 182 CONTROL PCB 1 TO 23 12 94 SL17 243 CONTROL PCB 1 FROM 2 1 95 TO S N 930900 SL17 238 CONTROL PCB 115V 1 ...

Page 17: ... MUST be securely locked in the LOCKED POSITION this is achieved by depressing the locking levers on the two castor wheels at the front of the machine When the castor wheels are securely locked the machine is prevented from moving on the floor in the event of the paper cutters becoming jammed 2 DISCONNECT the electrical mains supply plug from its socket before commencing any services 3 PAT TEST af...

Page 18: ...tion of a small amount of shredder oil to lubricate the cutters Oil penetration can be assisted by running the machine in reverse and forward modes alternatively When the machine is used regularly it is recommended that cleaning and oiling is carried out at weekly intervals At six monthly intervals chains sprockets and gears should be cleaned and re coated with Rexel Shredder Oil ...

Page 19: ...crew covers 1 fig 1 by prising upwards with s screwdriver 2 Remove the two set screws 2 fig 1 lift front of feed chute slide forward to unplug at the rear and lift free 3 Assemble in reverse sequence 4 NOTE if replacing feed chute the two plugs 3 fig 1 can be removed and refitted to a new feed chute by removal of nuts and washers 4 5 6 fig 1 ...

Page 20: ...hine 3 Open the hinged door and withdraw the waste bin 1 fig 3 4 Remove the four nuts and washers 1 fig 4 securing the casing to the frame assembly These are situated within the main frame upper section 5 Remove the casing from the main frame assembly 2 fig 4 6 Assemble in reverse sequence PAPER SHREDDER S16 SECTION 4 SERVICE INSTRUCTIONS PAPER SHREDDER S16 SECTION 4 SERVICE INSTRUCTIONS ...

Page 21: ...DEM Page 21 of 43 FEBRUARY 07 ...

Page 22: ... shafts on the gearbox end 3 Tighten locknuts equally to a finger tight position using a C spanner or by pushing on notches with a screwdriver 4 Peen over locking tabs on to locknuts to secure in position 5 Run amchine and test for quality of cut 6 If cut quality is unacceptable repeat stages 2 5 and tighten lock nuts equally in one notch steps until an accceptable quality of cut is obtained 7 Ref...

Page 23: ...rbox pulley and motor drive are on fixed centres To remove belt slaken socket set screw securing motor pulley and wind belt off gearbox pulley as shown fig 5 3 to fit replacement belt position motor pulley half way onto motor shaft Fit belt and wind onto gearbox pulley 4 Align motor pulley with gearbox and secure with grub screw 5 Refit cover and test ...

Page 24: ...minal block capacitor and earth screw Disconnect the wires from the bin full switch 4 Remove the drive belt section 2 page 6 and motor section 2 page 12 5 Unscrew 4 cutting head fixing screws and lift out the cutting head assembly NOTE 4 holes are provided in the sideplates for lifting with a hoist if required 6 Replace the new cutting head assembly and reassemble in the reverse sequence 7 Test th...

Page 25: ...earings and 1 1 gears for wear and replace if required 5 Should the gears have become dislodged from the replacement gearbox position the centre dowel gear as shown fig 7 into drive pulley locate the centre dowel and engage assembled 1st stage gear Pack with LM2 grease Engage the assembled 2nd stage planet gear carrier with the 1st stage drive gear Restrain the gear carrier and rotate the drive pu...

Page 26: ...DEM Page 26 of 43 FEBRUARY 07 REPLACING GEARBOX CONT D PAPER SHREDDER S16 SECTION 8 SERVICE INSTRUCTIONS ...

Page 27: ...he collars from both shafts and lift away the paper guide plate and infeed extensions 4 NOTE The assembly order of cutter s and stripper and remove cutters and strippers as required 5 Reassemble the new cutters and stripper onto the shafts in the original order of assembly i e in stacks of 4 components 6 Reassemble the cutting head and test the operation 7 Adjust the cutter clearance section 2 pag...

Page 28: ...capacitor and the motor earth screw 4 Remove the screws securing the motor to the side frame 5 Lift away the motor and fit the replacement ensuring that the details on the motor rating plate are correct for the machine 6 Reconnect motor wires as originally fitted and reassemble the machine 7 Run the machine and test the operation NOTE Should the motor operate in reverse on test interchange the bla...

Page 29: ...Note the wiring connections and disconnect the four wires 2 fig 9 from the emergency stop switch 4 Replace with the new switch panel and reconnect the wires as originally fitted refer to WD221 fig 9A 5 Reassemble the machine in the reverse sequence 6 Run the machine and test the operation Fig 9 Fig 9a PAPER SHREDDER S16 SECTION 11 SERVICE INSTRUCTIONS ...

Page 30: ...ntrol panel A Fail Safe circuit is incorporated within the logic circuit to detect any interruption in the power supply which causes the machine to suddenly cease working When the power supply is restored the machine will automatically be re set into the STOP mode Machine not cutting required number of sheets to establish whether the fault is mechanical or electrical both sensors on the PCB should...

Page 31: ...DEM Page 31 of 43 FEBRUARY 07 ELECTRONIC ADJUSTMENTS SENSING COILS PAPER SHREDDER S16 SECTION12 SERVICE INSTRUCTIONS PAPER SHREDDER S16 SECTION 13 SERVICE INSTRUCTIONS ...

Page 32: ... mode This condition is indicated by an illuminated on the switch control panel A Fail Safe circuit is incorporated within the logic circuit to detect any interruption in the power supply that may cause the machine to suddenly cease working When the power supply is restored the machine will automatically be reset into the STOP mode Machine Not Cutting the Required Number of Sheets Each machine is ...

Page 33: ... on the PCB 1 fig 12 3 Disconnect the 8 way plug 2 fig 12 and the 10 way ribbon plug 3 fig 12 from the PCB 4 Remove the PCB from its support and replace with the new board 5 Reconnect wires and plugs as originally fitted refer to wiring diagram 6 Reassemble machine in reverse sequence Carry out PAT test run machine and test operation PAPER SHREDDER S16 SECTION 15 SERVICE INSTRUCTIONS ...

Page 34: ...e PCB 4 Disconnect the Over Current Wire from the Auto Reset Switch and remove from the centre of the Over Current Coil 5 Remove the PCB from its support and replace with the new board 6 Reconnect wires and plugs as originally fitted refer to wiring diagrams 7 Reassemble the machine in the reverse sequence Carry out PAT test run the machine and test the operation PAPER SHREDDER S16 SECTION 16 SERV...

Page 35: ...rame 4 Remove the mechanical interlock clips from between the two contactors using pliers separate the contactors and remove the mechanical interlock unit 3 fig 13 5 Replace the contactor s as required and reassemble the mechanical interlock and clips 6 Reconnect wiring as originally fitted refer to wiring diagrams 7 Reassemble machine in reverse sequence Run machine and test for operation PAPER S...

Page 36: ...me 3 Remove the switch and bracket assembly 2 fig 14 and also the shaft support bracket 3 fig 14 4 Separate the switch and insulating cover from the bracket by removing the two screws and nuts 4 fig 14 5 Disconnect the leads from the switch 6 Replace with new switch and connect the wiring 7 Assemble in reverse sequence and test operation PAPER SHREDDER S16 SECTION 18 SERVICE INSTRUCTIONS ...

Page 37: ...ove casing section 3 2 Disconnect switch from the switch located on the left hand side frame 3 Remove the two screws securing switch and insulating cover to bracket 4 Replace with the new switch and reconnect the wiring Test operation 5 Assemble in reverse sequence ...

Page 38: ...as required MACHINE SUPPLY RESISTANCE k ohm S16 230V 50HZ 950 S16 115V 60Hz 500 600 These values are for reference only and are not intended to represent the values required by an individual machine site SPECIFICATION MODEL S16 Power Supply 220 240V 50 Hz Height 1170 mm Width 735 mm Depth With shelf 660 mm 980 mm Weight 140Kg Motor Power 600W Particle Size 6 mm Strip Speed 12 m min Max Sheets A4 7...

Page 39: ...DEM Page 39 of 43 FEBRUARY 07 Wiring Diagram 115V with Sensing Coil PAPER SHREDDER S16 SECTION 20 WIRING DIAGRAMS ...

Page 40: ...DEM Page 40 of 43 FEBRUARY 07 PAPER SHREDDER S16 SECTION 20 CONT D WIRING DIAGRAMS Wiring Diagram 220 240V with Sensing Coil From 2 1 95 S N 690488 To S N 930900 ...

Page 41: ...DEM Page 41 of 43 FEBRUARY 07 PAPER SHREDDER S16 SECTION 20 CONT D WIRING DIAGRAMS Wiring Diagram 220 240V with Reed Switch To 23 12 94 S N 690488 PAPER SHREDDER S16 SECTION 20 CONT D ...

Page 42: ...DEM Page 42 of 43 FEBRUARY 07 SERVICE INSTRUCTIONS WIRING DIAGRAMS Wiring Diagram 220 240V From S N 930900 ...

Page 43: ...DEM Page 43 of 43 FEBRUARY 07 PAPER SHREDDER S16 AMENDMENT RECORD SHEET ISSUE NO DECRIPTION SERIAL NO CARO NO 1 Original 2 PCB with sensing coil and new motor 690488 3 LED PCB and new motor 930900 ...