Rexroth Indramat Mannesmann DKC21.3, Application

Page 1: ...Application DOK SUPPL BTV04 ELW AW01 EN P DKC21 3 for Roll Feeds with ELC and BTV04 ...

Page 2: ...e forbidden Offenders are liable for payment of damages All rights reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 All rights reserved with respect to documentation and delivery of products Rexroth Indramat GmbH Bgm Dr Nebel Str 2 D 97816 Lohr a Main Telefon 09352 40 0 Tx 689421 Fax 09352 40 4885 http www rexroth com indramat Abt BAG WD This...

Page 3: ...on F4 2 7 System I Os F5 by Firmware ELC 2 7 Free Use Inputs 2 8 Outputs and markers 2 8 Markers 33 to 64 2 9 Markers 65 to 99 2 9 Stroke Count Load only for FLP Firmware 2 9 Operating mode F6 2 10 F1 Operating mode selection Password Protection Level 1 possible 2 10 F2 Current operating mode 2 11 F3 Contrast Settings 2 12 Diagnoses 2 12 Service Menu 2 13 Language 2 13 Serial System Control 2 13 2...

Page 4: ...r 2 19 B009 Serial Inputs and Outputs 2 20 B010 System Control 2 20 2 7 Drive Parameter 2 21 C000 Working Polarity 2 21 C004 Interface encoder 2 measuring wheel mode only 2 21 C005 Position encoder type 2 measuring wheel mode only 2 21 C006 Resolution 2 measuring wheel mode only 2 22 C007 Feed constant 2 measuring wheel mode only 2 22 CR07 Kv Factor 2 22 2 8 Parameter List ELC 2 23 3 Terminal diag...

Page 5: ...em for a functioning roll feed possible Turnkey solution For applications with expanded functions all services are available via the Service menu of the single axis control ELC for free programming See documentation on single axis control ELC DOK ECODR3 FLP 01VRS FK01 DE P MN 287131 or DOK ECODR3 FLP 01VRS FK01 DE P MN 287131 The customer thus has at his disposal all options for a quick and flexib...

Page 6: ...1 2 Introduction Application DOK SUPPL BTV04 ELW AW01 EN P ...

Page 7: ...s open The synchronisation be tween feed and press is controlled with an external signal feed area which signals the position of the press Fig 2 1 Roll Feed 2 2 The Hardware Needed The Indramat system for a standard roll feed with ELC control is made up of the following hardware components Drive controller DKC21 3 Servo motor MKD o MHD BTV04 operator terminal M gearbox meas wh MMD MHD Imp rev DKC ...

Page 8: ...0015 APE 0 0100000000 outputs press switched on 0016 AKN 01 0 query if press below 0017 JMP 0020 unconditional jump to block number 0020 0018 NOP 0019 NOP 0020 BAC 0005 0000 00010 item counter 0021 APE 0 0000000000 outputs press switched off 0022 NOP 0023 NOP 0024 NOP 0025 JST 0000 block jump with stop Press before feed Program example Program sequence for a standard roll feed in the ELC control T...

Page 9: ... Note The commands APE PSI and BAC must be set in the block numbers indicated in the program example as otherwise the BTV program will not function In the programming examples above Output 1 X210 Pin 21 is used to start the press The feed range is transmitted via Input 1 X210 Pin 7 The program cycle is interrupted via Input 2 X210 Pin 8 Using the cycle interrupt the program flow can be stopped at ...

Page 10: ...n the dis play Roll Feed F1 length and speed F2 item number F3 tool selection F4 drive information F5 I Os F6 operating mode Help diagnoses Shift Help service Fig 2 3 Selection menu Since only six lines can be simultaneously displayed the three lower sec tions of the text can only be reached by scrolling with NH V The relevant submenu can be called up by pressing the specified F key or scrolling w...

Page 11: ...er of pieces input F2 To input the number of pieces the following appears with actual and set point number The setpoint number can be changed in the dark field This input must be confirmed with the OK key Number of pieces Actual Setpoint XXXXXX XXXXXX Input XXXXX Fig 2 5 Feed data Programmable outputs Tool selection F3 Four outputs can be set in this menu with which the press scissors or other too...

Page 12: ...on DOK SUPPL BTV04 ELW AW01 EN P 0 means the output is switched off 1 means the output is switched on 2 means the output remains unchanged The place to be changed can be reached with the NH 7KH LQSXW must be confirmed with the OK key ...

Page 13: ...y Firmware ELC The I O menu can be used to check the current state of the system inputs and outputs System inputs support the ELC control and are permanently assigned The customer cannot use these for any other purpose The following inputs are assigned to the system inputs Parameter manual automatic start stop jog forward jog backward The customer cannot program system outputs that are status mess...

Page 14: ...ram and support the control of the external components Markers can also be set in the user program but do not lead outward They can only be queried internally in the program If this menu is called up then the following appears outputs marker 1 32 000111 110110 1101 1 16 000111 110110 1101 17 32 F1 marker 33 64 Fig 2 10 Outputs and markers The switched on outputs are displayed with 1 those off with...

Page 15: ...in this menu Marker 65 99 000111 110110 1101 65 80 000111 110110 1101 81 96 010 97 99 Fig 2 12 Marker 65 99 The switched on markers appear with a 1 and those off with 0 The ESC key brings the user back to the previous menu Stroke Count Load only for FLP Firmware If the F5 key is pressed while using the FLP firmware information about the press stroke count and the required feed time as a percentage...

Page 16: ...t is possible to select an operating mode in single steps in set up mode and automatic mode If one of the following menus is selected then complete programs are transmitted into the ELC The following appears Operating mode selection F1 single step in set up mode F2 automatic mode If F1 single step in set up mode is selected then the following appears Operating mode selection F1 feed before press V...

Page 17: ... key the required program is transmitted into the ELC and a message that states that the transmission is completed comes after about five seconds Note For the transmitted programs to work in set up and automatic modes and for the operating mode display to be correct on the BTV task3 of the ELC in block number 0035 must be re leased Parameter AA00 XXXX 0035 X F2 Current operating mode If Operating ...

Page 18: ... the F4 key then the con trast is not stored The previous contrast setting is retained All other pa rameters that can be selected in this menu can be protected in the BTV system parameters by inputting a password Diagnoses To receive information about the drive then it is possible to branch off into the diagnoses menu with HELP Operating mode XX automatic mode DKC21 3 ECODR3 ELC 01A09 Fig 2 14 Ope...

Page 19: ...ting a password to it This menu is called up with key combination SHIFT and HELP in the main menu This is followed by the request to input the password if this is activated in the BTV s system parameters Language The BTV automatically goes to the language set in the ELC parameter B000 B000 00 German 01 English 02 French in preparation 03 Spanish in preparation 04 Italian in preparation 05 Dutch in...

Page 20: ...l measuring wheel 0 none 3 measuring wheel motion type 0 rotary infinitely turning A101 Feed Constant 0100 0000 feed constant in EGE Input min 0 1000 Input max 5000 0000 The length resulting from one motor revolution to be run is entered here if the encoder ratio is not to be given especial consideration parameter A102 0001 0001 If the gear ratio is entered in parameter A102 then the feed constant...

Page 21: ...GE sec travel speed in jog mode Input min 0 001 Input max depends on drive and amplifier power 200000 000 A108 Bipolar Acceleration 12345678 acceleration in EGE sec 2 Input min 1 Input max 99999999 The maximum possible bipolar acceleration describes the maximum al lowed acceleration symmetric for both directions accel and decel Limitations for this can be set in parameter A109 or via command ACC a...

Page 22: ...offset can be input in this parameter as a per cent value If the allowed offset is exceeded then an error message is generated If the monitor is however deactivated and the allowed offset exceeded then no error message is issued but the programmed output is switched off A116 Feed Monitoring 01 02 Input interrupt 00 no interrupt Input feed monitor 00 monitor off Feed monitor press in OT If the inpu...

Page 23: ...ELW AW01 EN P A117 Monitoring encoder difference measuring wheel mode only 123 Monitoring window in in terms of C007 000 no monitoring The maximum allowed offset slip between motor encoder and measur ing wheel encoder is entered here as a per cent value ...

Page 24: ...earch pins are used then the function electrical ven tilating can be activated here via an input See ELC documentation In preparation AA07 Measuring wheel mode 01 Input activate measuring wheel Input status 0 control via motor encoder Input status 1 control via measuring wheel encoder 00 not input programmed measuring wheel is auto matic mode always active is this is programmed in pa rameter A100 ...

Page 25: ...baud rate 04800 baud rate 09600 baud rate 19200 baud rate 38400 baud rate 57600 baud rate B002 Interface Parameter 0 0 01 0 000 transmission decel time in ms in RS485 mode 00 no deceleration 1 with fault error message automatically send via in terface 0 function deactivated station number 1 8 Interface confirmation Y CR LF 0 off 1 on checksum 0 cross sum check on 1 cross sum check off ...

Page 26: ...ion error The following can be transmitted 11 inputs I1 03 0 to I1 04 1 12 outputs Q1 03 0 to Q1 04 2 When the inputs outputs are activated the keys can be read B010 System Control 1 0 Standard system control 1 Serial system control System control can also take place via the serial interface Then cyclic transmission of the system inputs and outputs via the serial interface is monitored If no new t...

Page 27: ...mental encoder 5V square wave signal C005 Position encoder type 2 measuring wheel mode only 00 0 0 0 encoder type 0 rotary 1 linear distance coded measuring system 0 no distance coded measuring system 1 distance coded reference mark motional direction 0 not inverted 1 inverted absolute evaluation x0 no absolute evaluation possible 01 absolute evaluation possible and allowed encoder treated as abso...

Page 28: ...ution 2 measuring wheel mode only 00005000 divisional lines revolutions rotary encoder lines mm linear encoder C007 Feed constant 2 measuring wheel mode only 1234 5678 feed constant in EGE Extent of measuring wheel CR07 Kv Factor 02 00 Kv factor Input min 00 01 Input max 30 00 ...

Page 29: ...limit switch negative A103 Travel range limit switch positive A104 Modulo value A105 Maximum velocity A106 Set up speed A107 Acceleration bipolar A108 Accel decel A109 Bipolar jerk limit constant A110 Switching threshold positioning window A111 reserved A112 Positioning window A113 Pre signal A114 Monitoring A115 Feed monitoring A116 Monitor encoder difference A117 Absolute encoder monitoring wind...

Page 30: ...er 1 Motor C003 Interface encoder 2 C004 type of position encoder 2 C005 resolution 2 C006 feed constant 2 C007 reserved C008 Homing a C009 Homing b C010 reference dimension C011 reference switch offset C012 distance coded reference dimension C013 encoder emulation type C014 encoder emulation resolution C015 reference pulse offset C016 current controller P gain 1 CR00 current controller offset 1 C...

Page 31: ... pole pair number pole pair width CM04 torque force constant CM05 rotor moment of inertia CM06 holding brake type CM07 holding brake current CM08 magnetisation current CA00 pre magnetisation factor CA01 slip factor CA02 slip ramp CA03 pull out current CA04 field controller P gain CA05 field controller offset time CA06 motor idle voltage CA07 motor maximum voltage CA08 ...

Page 32: ...2 26 Standard Roll Feed Application DOK SUPPL BTV04 ELW AW01 EN P ...

Page 33: ... standard cable type IKS4103 vio bl rt sw gr rs bn gn Resolver feedback Elektronics 1 2 X2 X1 ws 0 5 2 bn 0 5 2 X3 1 2 3 ge gn 5 6 7 8 1 2 L L DC bus connection Axis 1 X5 L1 L2 L3 XE1 PE L1 L2 L3 3 x AC 50 60 Hz K1 Q1 XE2 UB 0VB BTV04 X1 Control voltage connection DC 24 V 20 1 2 3 4 X1 1 2 3 4 24V 0V Bb Bb 24V 0V AH RF ELC X210 1 37 see section 2 2 ELC I Os 3 Netz filter standard cable RxD TxD RS4...

Page 34: ...Start Stop jog forward jog backward input 1 input 2 input 3 input 4 ELC 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 input 5 input 6 input 7 input 8 input 9 input 10 Hand Automatic fault RUN Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 GND When projecting and commissioning note ELC 01VRS instructions Fig 3 2 ELC I Os ...

Page 35: ... 1 00 KW Bleeder continuous power DKC also see 3 DKC21 3 040 7 FW DKC21 3 100 7 FW DKC21 3 200 7 FW 0 27 mF 0 675 mF 1 5 mF nominal DC bus capacity of DKC also see 3 auxiliary bleeder auxiliary capacitor 3 technical data 3 DC bus capacity and auxiliary bleeder for DKC described in document ECODRIVE03 drive controller project planning MN 280107 Motor Product mat no Note MKD 1 1 select as per power ...

Page 36: ...3 4 Terminal diagrams Application DOK SUPPL BTV04 ELW AW01 EN P ...

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Page 38: ...Printed in Germany 2 8 8 0 4 8 ...