Reynolds Building Systems Best Barns Deluxe Woodville, Assembly Book

Page 1: ...ille PA 16125 724 646 3775 This manual is copyrighted Under the copyright laws this manual may not be copied in whole or in part without consent from Reynolds Building Systems Inc Copyright 2010 Deluxe Woodville 10 x 16 Revised November 14 2014 Assembly Book Best Barns USA ...

Page 2: ...ered will be supplied by a local lumber supplier Our kit does not include the shingles the quantity needed is listed on Step 14 Unpack the material from the pallet and unscrew the top 2x4s They will be used for wall plates in Step 7 and wall bracing The bit for the screws is packed in the hardware bag Our Deluxe Woodville includes pre built barn doors pre cut siding and roof sheathing for EZ assem...

Page 3: ...10 0 building width 1 Cut 2x4 16 joist headers to 15 9 Layout for 16 on center joist spacing X marks where floor joist will be placed X X X X X X 16 15 1 4 Joist Header X X 16 Material Description 10 x 12 shed 10 x 16 shed 2x4 Joist Headers 2 pcs 12 2 pcs 16 2x4 Floor Joist 10 pcs 10 13 pcs 10 4x4 Treated Runners 3 pcs 12 6 pcs 8 Flooring 5 8 or 3 4 4 pcs 4x8 5 pcs 4x8 Screw Floor Nails 1 lb 8d 2 ...

Page 4: ...3 4 long ridge block and wood gusset Nail the gusset with 16 sixteen 6d common nails 4 Secure the truss bottom legs to the bottom cord with wood gussets Note You may have to spread the truss bottom to fit the bottom 2x4 Use 12 nails per gusset 5 Assemble 5 five more trusses 6 Turn trusses over and apply wood gussets to the opposite side 2x4 Block 2x4 Ridge Block 7 Assemble the last truss without t...

Page 5: ... below the bottom 2x4 Use 6d galv nails Space 12 apart 34 1 4 Long Gable Stud 21 1 2 Long Gable Stud 35 3 4 Long Center Stud 1 Place 2 two 47 long and 38 long 2x4 gable rafters packed in extension kit in the truss jig and secure with 1 x4 drive on plates Toenail a ridge block at the ridge 2 Secure 2x4 gable studs to the truss with 10 ten 1 x4 metal plates 3 Install wood gusset to bottom of truss a...

Page 6: ...long 2x4 between the gable studs where shown below 36 Long 2x4 34 1 4 Long Gable Stud 3 Cut siding from the loft door opening flush with the edge of the opening 24 3 4 If you don t need loft access from the outside attach loft door frames to the gable to create a decorative look and weather tight storage area 2 Turn the gable over Install the siding extending 3 4 below the bottom 2x4 ...

Page 7: ...ont gable These boards have a blue marking on one end Install this end at the top Install 2x3s flush with the top of the gable frame Use 10d sinkers 2 Install a 42 1 4 long 2x3 at the sides of the gable flush with the frame 3 Install 29 1 4 long 1x3 trim boards on each side of the loft door opening Install a 43 long trim board across the top 5 Install loft doors using the smaller 4 hinges Use the ...

Page 8: ...he wall and flush with the top of the 2x4 tie plate The siding should extend below the bottom plate Use the 8d galv nails spaced 12 on center 5 Install a 48 3 4 x 77 1 4 siding panel in the center of the wall frame 6 Install a 36 x 77 1 4 panel witht he LAP edge last 141 1 2 141 1 2 1 Install 72 wall studs between the top and bottom plates Nail studs to plate using 2 two 10d sinkers on each end of...

Page 9: ...sinkers 4 Install a 48 and 2 two 70 1 2 long 2x6 boards as tie plates over the top plate The 2x6s will extend 3 1 2 beyond the end of the wall frame Step 7 Assemble Sidewalls 16 Building Length Siding Extends 3 4 Below Plate LAP Siding Extends 3 1 2 Past Wall 5 Square wall frame Locate 4 four 75 3 4 long siding panels Install the first siding panel with the LAP edge extending 3 1 2 beyond the wall...

Page 10: ...3 door header and the 2x4s as header support under the door header 3 Install 2 two 56 1 2 long 2x4 as tie plates over the top plate The 2x4s will be 3 1 2 short of the end of the wall frame 4 Square wall frame 11 1 4 2x3 Door Header 69 1 2 Header Support 56 1 2 Tie Plate 27 3 4 to Opening 11 1 4 64 1 2 Door Opening to stud to stud 56 1 2 Tie Plate 3 1 2 24 3 4 to stud ...

Page 11: ...sh with the left side of the door opening Do not nail the LAP edge until the other siding is applied 6 Locate the 12 3 4 wide siding with a tongue edge and install on the left end of the front wall 7 Install 2 two 6 siding panels over the door opening flush with the top plate 8 Install another 16 wide siding panel with the cut edge flush with the side of the door opening 9 Install the last siding ...

Page 12: ...ll 4 Install lx4x72 boards along each side of the door opening Tack these boards with a couple nails you may want to move the trim later when you install the doors 1 Install 2 two 1x3 62 long trim boards flush with the top of the front wall Use 8d galv nails 2 Install 1x4 75 3 4 trim boards at the front corners of the sidewall Install the trim flush with siding on the front wall 1x3 62 Trim Boards...

Page 13: ...th 6d galv nails Gable Siding 1x3 Trim Install Ends With Blue Mark At Ridge 1 Apply 1x4 white pine trim to gable Install a 47 1 2 long 1x4 at the top of the gable These boards have a blue marking on one end Install this end at the peak Install the 1x4 gable trim extending 1 2 above the siding on the gable When installed later the roof sheathing will be flush with the top of the trim 2 Install a 43...

Page 14: ...e left sidewall facing building Start at the back of the building Measure from the inside face of the wood gusset when marking the location of the first truss 2 Locate the truss hangers there are left and right hangers Select the right hangers 24 Long Side Nailed to Wall Plates Important When marking the opposite wall use the left hangers and place the X mark on the same side of the line so your t...

Page 15: ...es over the X marks Install hanger to the opposite side of the trusses Secure truss to metal hangers using 1 1 2 hanger nails Note The center truss will not have a bottom cord Step 13 Install Trusses 2 Install front gable ...

Page 16: ... Notch the panel around the studs on the gable and cut the width to fit on the center of the 2x4 truss bottom Note Some OSB panels may be attached to the shipping pallet Secure floor with 7d sinkers 2 Cut and install 2 x 4 OSB panels on each side of the center panel 3 Install 2 two 2 x4 pieces as the 2nd row of flooring 4 Install OSB flooring at the front of the building ...

Page 17: ...lications at book stores or newsstands Ridge vent provides ideal ventilation Install Shingles not included in kit Step 15 Install Roof Sheathing 42 x 72 46 x 72 42 x 48 46 x 48 Detail B 46 x 80 42 x 80 Important Make sure the gable is plumb and the roof sheathing extends 6 1 2 past the 2x3s along the face of the gable See Detail G Install This Row First Install roof sheathing on the steep side of ...

Page 18: ...Step 17 Install Gable Soffit and Trim 1 Iinstall soffit panels to the 2x3s Use 6d galv nails 2 Install 1x4 trim over the 2x3 boards Use 8d galv nails 1 While a helper holds the 47 long 2x3s against the front edge of the roof sheathing Screw the sheathing to the 2x3s with 1 1 2 long screws 2 Install the 42 1 4 2x3s on the side roof sheathing in the same manner ...

Page 19: ...m in or out to make the door spacing equal 5 Install hinges to trim with 2 screws OSB Shim 1 Lay the left door with the trim facing up The siding on the left door extends past the door trim See detail below 2 Install 5 hinges to the left side of the door frame To position the hinge properly hold the rectangular plate against the frame Use 1 3 4 black screws 3 Install hinges to the right side of th...

Page 20: ...lls 48 2 Siding For Door Header 6 x 32 3 4 4 2x6 Tie Plates for Sidewalls 70 1 2 4 Front Soffit Panels 8 x 48 4 Gable Overhangs 47 3 lb 10d Sinkers 4 Gable Overhangs 42 1 4 3 lb 8d Galv 28 Truss Hangers 2 Gable Blocks 6 1 4 2 lb 7d Sinkers 75 Black Screws 4 lb 6d Common 1 Door Hasp 14 Pre built Truss Halves 1 lb 6d Galv 2 4 Barrel Bolts 2 32 x 72 Pre built Barn Doors 4 lb Hanger Nails 2 6 Barrel B...