RGC 6102065, Instructions Manual

Page 1: ...HANDIHOIST INSTRUCTIONS REIMANN GEORGER CORPORATION HOISTING PRODUCTS BUFFALO NY P N 6102065 8 6 15 ...

Page 2: ... Load 8 4 3 Preparing Handihoist for Shutdown 9 5 DISASSEMBLY 10 5 1 Prior to Disassembly 10 6 INSPECTION AND MAINTENANCE 11 6 1 General Maintenance Rules 11 6 2 Initial Inspection 11 6 3 Daily Inspection 11 6 4 Oiling Mechanical Parts 11 6 5 Wire Rope Inspection Procedure 12 6 6 Replacing Handihoist Wire Rope 12 7 TROUBLESHOOTING 13 8 PARTS LISTS 14 8 1 Handihoist 14 LIST OF FIGURES FIGURE DESCRI...

Page 3: ...ed from all unauthorized personnel Ensure the track is securely tied to the roof to prevent track from slipping Ensure that both track shoes are resting on a firm level surface Ensure the load does not exceed the rated load capacity of the hoist model being used Ensure all structural members of the Handihoist are free of defects and damage that may affect the integrity of the Handihoist Inspect wi...

Page 4: ...e only accidents 1 3 PRO DRIVE SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger Corporation for a free replacement 1 4 PRO DRIVE SAFETY RULES 1 Operators must be trained before operating this Handihoist A trained person is one who has read and thoroughly understands this instructio...

Page 5: ...o person shall be allowed to ride on the hoist 19 NEVER climb the track use a ladder 20 Check the hoist periodically during operation 21 Do not attempt to make adjustments while the Handihoist is being operated 22 Keep all body parts clear of moving parts 23 Do not operate Handihoist when under the influence of drugs alcohol or medication 24 At end of operation the Handihoist should be secured to ...

Page 6: ... 16 foot aluminum Track with shoes additional 16 foot 8 foot and 4 foot track sections with splice plates Telescoping track support 2 3 NAMEPLATE AND SERIAL NUMBER TAG It is important to identify your Handihoist completely and accurately whenever ordering spare parts or requesting assistance in service The Handihoist has a product nameplate located on the side of the frame The label shows the mode...

Page 7: ...NDLING WIRE ROPE INSUFFICIENT HAND PROTECTION WHEN HANDLING WIRE ROPE CAN CAUSE SERIOUS PERSONAL INJURY WARNING USING DEFECTIVE WIRE ROPE CAN CAUSE EQUIPMENT DAMAGE SERIOUS PERSONAL INJURY OR DEATH WARNING MAKE SURE THAT BOTH TRACK SHOES ARE RESTING ON A FIRM LEVEL SURFACE THIS PREVENTS TRACK SLIPPAGE OR UNEVEN LOADING OF TRACK WHICH CAN CAUSE EQUIPMENT DAMAGE OR PERSONAL INJURY 3 2 HANDIHOIST ASS...

Page 8: ...T BE A PLAN OF ACTION OUTLINING THE WORK TO BE ACCOMPLISHED INDIVIDUAL RESPONSIBILITIES PERSONAL PROTECTIVE EQUIPMENT AND THE METHOD OF COMMUNICATION FAILURE TO DO THIS CAN RESULT IN DEATH SERIOUS PERSONAL INJURY OR EQUIPMENT FAILURE WARNING ENSURE THAT ALL BOLTS AND NUTS ARE TIGHTENED SECURELY TO PREVENT EQUIPMENT DAMAGE AND OR SERIOUS INJURY ...

Page 9: ...nter the Handihoist between the track rails and lock in place by inserting the lock pins into holes in the Handihoist mounting frame 4 Fasten the handwheel to the Handihoist as seen in fig 3 4 When facing the Handihoist from the rear or building side of the track the Handihoist handwheel is on your right Details on the Handihoist operation are given in Chapter 4 Figure 3 3 Mounting Handihoist to T...

Page 10: ...7 Figure 3 4 Mounting Handwheel Figure 3 5 Mounting Spinner Knob to Handwheel ...

Page 11: ... supporting any load Never hoist over an open doorway WARNING THE HOISTING OPERATION MUST BE CLEAR OF ALL ELECTRICAL LINES AND OBSTRUCTIONS TO PREVENT EQUIPMENT DAMAGE AND OR SERIOUS PERSONAL INJURY CONSULT POWER COMPANY BEFORE WORKING NEAR POWER LINES 7 Hoisting area is to be kept clear of unauthorized personnel Place barricades or secure the area in such a manner that if there were an equipment ...

Page 12: ...form to the ground Do not allow the platform to strike the track shoes on reaching the bottom of the track 7 Check the Handihoist periodically during operation WARNING KEEP ALL BODY PARTS CLEAR OF MOVING PARTS 4 3 PREPARING HANDIHOIST FOR SHUTDOWN At the end of operation secure the equipment to prevent unauthorized use Never assume you will find the equipment in the same condition that you left it...

Page 13: ...head obstructions WARNING WEAR HEAVY LEATHER GLOVES WHEN HANDLING WIRE ROPE INSUFFICIENT HAND PROTECTION WHEN HANDLING WIRE ROPE CAN CAUSE SERIOUS PERSONAL INJURY 6 Tie a safety line at least 5 feet long to the wire rope end to prevent any accidental drawing of the operator s hand into the winch during rewinding 7 SLOWLY turn the handwheel clockwise to rewind the wire rope Ensure that the wire rop...

Page 14: ...E INSUFFICIENT HAND PROTECTION WHEN HANDLING WIRE ROPE CAN CAUSE SERIOUS PERSONAL INJURY 5 Do not weld or otherwise modify the hoist Such alterations may weaken the structural integrity of the hoist and invalidate your warranty WARNING DURING ANY ERECTION MAINTENANCE OR REPAIR PROCEDURES DO NOT ATTEMPT ANY HOISTING THIS CAN CAUSE EQUIPMENT DAMAGE AND OR SERIOUS PERSONAL INJURY WARNING NEVER CLIMB ...

Page 15: ...te revolution around the rope See Figure 6 1 Keeping the rope clean and wound evenly on the drum will increase its life and efficiency c Abrasion Scrubbing flattening or peening causing loss of more than one third of the original diameter of the outside wires 3 Kinking Severe kinking crushing bird caging or other damage causing distortion of the rope structure Bird caging is a bulging in the wire ...

Page 16: ...rse of action SYMPTOM CAUSE AND CORRECTIVE ACTION Handihoist won t lift load or is lifting it very slowly Handihoist attempting to lift more than stated capacity of unit check capacity rating and reduce load weight as needed Platform not moving freely check for track obstructions or block and wire rope malfunctions Too much wire rope on drum hoisting capacity decreases as wire rope diameter increa...

Page 17: ... 1 BORE 19 5892000 1 1 SS FLAT WASHER 20 5806417 1 3 4 FLAT WASHER 21 5806191 1 3 4 16 NYLOCK HEX JAM NUT 22 0409869 2 HANDIHOIST SIDE PLATE 23 6709889 1 HH DRUM CHAIN QUICK LINK 24 0409636 1 HH DRUM CHAIN ASSY INCL 23 25 0409631 1 HANDIHOIST DRUM AND BEARING ASSY 26 0409867 1 HANDIHOIST DRUM SHAFT 27 5809882 1 1 4 X 1 4 X 1 1 2 MACHINE KEY 28 0409701 1 HANDIHOIST INPUT SHAFT WLDMNT ZCC 29 6703833...

Page 18: ...15 Figure 8 1 Handihoist Assembly Drawing ...

Page 19: ...O SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNECTED WITH THE USE OF THE PRODUCT UNDER THIS LIMITED WARRANTY SUCH DAMAGES FOR WHICH THE MANUFACTURER SHALL NOT BE RESPONSIBLE INCLUDE BUT ARE NOT LIMITED TO LOST TIME AND CONVENIENCE LOSS OF USE OF TH...

Page 20: ...n by normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing damage caused by poor or improper maintenance costs of normally scheduled maintenance or the cost of replacing any parts unless done as the result of an authorized repair covered by the one 1 year Limit...