Ricoh SR3140, Field Service Manual

Page 1: ...Booklet Finisher SR3150 Finisher SR3140 Machine Code D686 D687 Field Service Manual July 2014 Subject to change ...

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Page 3: ...Revision Lists Version Details 1 00 Initial release of this document 1 10 Read This First Safety and Symbols Changed some icons 1 ...

Page 4: ...s of Microsoft Corporation in the United States and or other countries PostScript is a registered trademark of Adobe Systems Incorporated PCL is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corporation Other product names used herein are for identification purposes only...

Page 5: ...omponents is to prevent the products which are heavy in weight from toppling as a result of people running into or leaning onto the products which can lead to serious accidents such as persons becoming trapped under the product U S UL60950 1 Europe EN60950 1 Therefore removal of such components must always be with the consent of the customer Do not remove them at your own judgment 3 ...

Page 6: ...Tray 14 Booklet Tray 15 Upper Left Cover 15 Left Center Cover 15 Left Lower Cover 16 Main Unit 18 Paper Eject Cover Open Close Motor 18 Paper Guide Plate Open Close HP Sensor 18 Proof Tray Full Sensor 19 Proof Tray Paper Eject Sensor 19 Entrance Sensor 20 Intermediate Transport Sensor Right 20 Intermediate Transport Sensor Left 22 Shift Tray Paper Surface Sensor 22 Shift Tray Upper Limit Switch 23...

Page 7: ...35 Boards 37 Main Control Board 37 Booklet Stapler Unit 38 Stapler Unit 38 Booklet Stapler Unit 45 Center Folding Unit 46 Center Folding Tray Paper Eject Sensor 48 Trailing Edge Stopper Transport Sensor 49 Trailing Edge Stopper HP Sensor 50 Center Folding Blade HP Sensor 51 Center Folding Cam HP Sensor 51 Trailing Edge Stopper Motor 52 Folding Blade Motor 53 Folding Transport Motor 53 Center Foldi...

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Page 9: ...1 Replacement and Adjustment Exterior Parts Front Cover 1 Open the front cover A 2 Front cover 1 Inner Cover 1 Open the front cover page 7 7 ...

Page 10: ... hook 1 for each Use a flathead screwdriver to release the hooks of the knobs if the knobs have the hooks to lock 3 Remove the three screws on the inner cover A 3 4 Pull the booklet stitch unit A 1 Replacement and Adjustment 8 ...

Page 11: ...5 Inner cover B 1 Rear Cover 1 Rear cover A 2 Exterior Parts 9 ...

Page 12: ...Front Left Cover 1 Front cover page 7 2 Inner cover page 7 3 Front left cover A 2 Upper Cover 1 Open the upper cover A 1 Replacement and Adjustment 10 ...

Page 13: ...2 Upper cover A 2 hook x 1 When reattaching the upper cover attach the clips so that their tabs face forward Upper Front Cover 1 Front left cover page 10 2 Upper cover page 10 Exterior Parts 11 ...

Page 14: ...3 Upper front cover A 3 Upper Rear Cover 1 Rear cover page 9 2 Upper cover page 10 1 Replacement and Adjustment 12 ...

Page 15: ...3 Upper rear cover A 3 Proof Tray 1 Upper front cover page 11 2 Upper rear cover page 12 Exterior Parts 13 ...

Page 16: ...3 Proof tray A 2 Shift Tray 1 Shift tray A 1 1 Replacement and Adjustment 14 ...

Page 17: ...Booklet Tray 1 Booklet tray A Upper Left Cover 1 Upper left cover A 2 Left Center Cover 1 Front cover page 7 2 Rear cover page 9 3 Shift tray page 14 4 Shift tray front bracket B 2 Exterior Parts 15 ...

Page 18: ...5 Shift tray bracket A with the shift tray rear bracket C 6 Left center cover A 2 Left Lower Cover 1 Front cover page 7 2 Rear cover page 9 3 Booklet tray page 15 1 Replacement and Adjustment 16 ...

Page 19: ...4 Left lower cover A 2 Exterior Parts 17 ...

Page 20: ...ect Cover Open Close Motor 1 Proof tray page 13 2 Paper eject cover open close motor A 2 1 Paper Guide Plate Open Close HP Sensor 1 Proof tray page 13 2 Paper eject cover HP sensor A 1 x1 1 Replacement and Adjustment 18 ...

Page 21: ...Proof Tray Full Sensor 1 Proof tray page 13 2 Proof tray full sensor A 1 1 Proof Tray Paper Eject Sensor 1 Proof tray page 13 2 Proof transport bracket A 4 Main Unit 19 ...

Page 22: ...3 Proof paper eject sensor A 1 1 Entrance Sensor 1 Entrance sensor A 1 1 1 Intermediate Transport Sensor Right 1 Open the upper cover page 10 1 Replacement and Adjustment 20 ...

Page 23: ...2 Remove the clip of the upper cover A When reattaching the upper cover attach the clips so that their tabs face the inside of the unit 3 Intermediate transport sensor right A 1 1 Main Unit 21 ...

Page 24: ...Intermediate Transport Sensor Left 1 Proof tray page 13 2 Intermediate transport sensor left A 1 1 1 Shift Tray Paper Surface Sensor 1 Left center cover page 15 1 Replacement and Adjustment 22 ...

Page 25: ...2 Bracket A 4 3 Shift tray paper surface sensor A 1 x1 Shift Tray Upper Limit Switch 1 Bracket of the shift tray page 22 Main Unit 23 ...

Page 26: ...ay upper limit switch A x2 hook 1 Shift Tray Paper Eject Sensor 1 Left center cover page 15 2 Shift tray paper eject sensor A hook 1 x1 1 Proof Transport Motor 1 Rear cover page 9 1 Replacement and Adjustment 24 ...

Page 27: ...2 Proof transport motor A 2 1 Positioning Roller Motor 1 Rear cover page 9 2 Positioning roller motor A 2 1 Shift Motor 1 Rear cover page 9 Main Unit 25 ...

Page 28: ...2 Shift motor A 2 x1 Paper Eject Transport Motor 1 Rear cover page 9 2 Paper eject transport motor A 2 1 Paper Bundle Transport Upper Motor 1 Rear cover page 9 1 Replacement and Adjustment 26 ...

Page 29: ...2 Filler A 1 Main Unit 27 ...

Page 30: ...3 Control board bracket A 5 21 17 ground plate 1 1 Replacement and Adjustment 28 ...

Page 31: ...4 Paper bundle transport upper motor A 2 1 Stapler Tray 1 Inner cover page 7 2 Front left cover page 10 3 Booklet stapler unit Booklet Stapler Unit Main Unit 29 ...

Page 32: ...ansport motor bracket A 2 1 5 Approach roller front A approach roller rear B Be careful not to damage the shape of the claw enclosed by the blue circle when removing the approach rollers 1 Replacement and Adjustment 30 ...

Page 33: ...6 Stapler tray A 7 2 1 Stapler Tray Paper Detection Sensor 1 Stapler tray page 29 Main Unit 31 ...

Page 34: ...apler tray paper detection sensor bracket A 1 3 Stapler tray paper detection sensor A x1 x1 x1 Paper Bundle Transport Upper Pressure Release HP sensor 1 Stapler tray page 29 1 Replacement and Adjustment 32 ...

Page 35: ...2 Paper bundle transport upper pressure release HP sensor A 1 Release Claw HP Sensor 1 Stapler tray page 29 2 Release claw HP sensor A 1 Jogger HP Sensor 1 Stapler tray page 29 Main Unit 33 ...

Page 36: ...HP sensor B 3 Jogger HP sensor 1 Release and remove the claw with a small driver etc Jogger Motor 1 Stapler tray page 29 2 Jogger motor A 2 1 Paper Bundle Transport Upper Pressure Release Motor 1 Stapler tray page 29 1 Replacement and Adjustment 34 ...

Page 37: ...2 Paper bundle transport upper pressure release motor A 2 1 Release Claw Motor 1 Stapler tray page 29 2 Release claw motor bracket A 2 1 2 Main Unit 35 ...

Page 38: ...3 Release claw motor A 2 1 Replacement and Adjustment 36 ...

Page 39: ...ncy and number of sheets When the control board is replaced take the EEPROM off the old board and install it on the new one There is an EEPROM on the new main control board but this is not needed and can be discarded or kept as a spare part 1 Rear cover page 9 2 Main control board A 4 23 Boards 37 ...

Page 40: ...Booklet Stapler Unit Stapler Unit 1 Open the front cover and then remove two knobs x1 for each 2 Booklet stitch unit cover x4 x1 1 Replacement and Adjustment 38 ...

Page 41: ...3 Pull out the booklet stitch unit and then disconnect three connectors and release four clamps on the stapler unit 4 Bracket A 4 3 1 Booklet Stapler Unit 39 ...

Page 42: ...5 Bring the stapler unit A near the center 6 Guide plate A 2 7 Stapler cartridge A 1 Replacement and Adjustment 40 ...

Page 43: ...8 Cover A 2 9 Stapler unit clincher side A 3 2 Booklet Stapler Unit 41 ...

Page 44: ...t driver side A 3 4 12 Attach the special tool to the stapler unit to adjust the staple position of the stapler unit Check that four pins A and B on the special tool are fixed in the slots C on the stapler unit as shown below A Two pins for driver B Two pins for clincher 1 Replacement and Adjustment 42 ...

Page 45: ...13 Tighten the wing screw A on the special tool to secure the stapler and special tool Booklet Stapler Unit 43 ...

Page 46: ...15 Loosen the wing screw to remove the special tool 16 Reattach all the removed parts Make sure that the harnesses B are routed behind the resin part A Otherwise the harnesses block the route of the stapler which causes a stapler transfer motor error 1 Replacement and Adjustment 44 ...

Page 47: ...f there are any problems with the clincher adjust the staple position with the special tool again Booklet Stapler Unit 1 Rear cover page 9 2 Remove connectors 9 2 ground plate 1 3 Stopper A 2 4 Open front cover page 7 5 Pull out the booklet stapler unit A Booklet Stapler Unit 45 ...

Page 48: ...pler unit 2 When you remove the booklet stapler unit from the main frame be careful not to catch the cable on the frame Center Folding Unit 1 Booklet stapler unit page 45 2 Knobs A 2 1 Replacement and Adjustment 46 ...

Page 49: ...3 Booklet stapler unit cover A 4 1 4 Remove connectors 1 4 4 ground plate 1 Booklet Stapler Unit 47 ...

Page 50: ...5 Bracket A 1 3 1 6 Center folding unit A 5 Center Folding Tray Paper Eject Sensor 1 Center folding unit page 46 1 Replacement and Adjustment 48 ...

Page 51: ...2 Center folding tray paper eject sensor bracket A 1 1 3 Center folding tray paper eject sensor A Trailing Edge Stopper Transport Sensor 1 Center folding unit page 46 Booklet Stapler Unit 49 ...

Page 52: ...2 Trailing edge stopper transport sensor bracket A 2 1 4 3 Trailing edge stopper paper surface sensor A 1 Trailing Edge Stopper HP Sensor 1 Center folding unit page 46 1 Replacement and Adjustment 50 ...

Page 53: ...ng edge stopper HP sensor A 1 Center Folding Blade HP Sensor 1 Center folding unit page 46 2 Center folding blade HP sensor A 1 Center Folding Cam HP Sensor 1 Center folding unit page 46 Booklet Stapler Unit 51 ...

Page 54: ...2 Center folding cam HP sensor bracket A 1 2 3 Center folding cam HP sensor A 1 Trailing Edge Stopper Motor 1 Center folding unit page 46 1 Replacement and Adjustment 52 ...

Page 55: ...2 Trailing edge stopper motor A 2 x1 Folding Blade Motor 1 Center folding unit page 46 2 Folding blade motor A 2 Folding Transport Motor 1 Center folding unit page 46 Booklet Stapler Unit 53 ...

Page 56: ...2 Folding transport motor A 2 Center Folding Tray Full Sensors 1 2 1 Pull out the booklet stitch unit page 45 2 Center folding tray full sensor bracket A 2 2 2 1 Replacement and Adjustment 54 ...

Page 57: ...3 Center folding tray full sensor 1 A 2 B Stapler Transfer Motor Middle 1 Control board bracket page 26 2 Stapler transfer motor Mid A 2 1 Booklet Stapler Unit 55 ...

Page 58: ...er Pressure Release HP Sensor 1 Control board bracket page 26 2 Paper bundle transport lower pressure release HP sensor bracket A 1 1 3 Paper bundle transport lower pressure release HP sensor A 1 Replacement and Adjustment 56 EN ...