Rinnai RDV600ER, Installation Manual

Page 1: ...Gas Fireplace Installation Manual Models Rinnai 650 Gas Fire RDV600ER Rinnai 750 Gas Fire RDV700ER ...

Page 2: ...edes and replaces all previous issues of the combined Operation Installation Manuals Part Number 12891 For details on how to use this appliance refer the Operation Manual Part Number 12902 This appliance must be installed in accordance with Manufacturer s Installation Instructions Current AS NZS 3000 AS NZS 3500 AS NZS 5601 Local Regulations and Municipal Building Codes including local OH S requir...

Page 3: ...u Start 7 Installation Requirements 7 Certification 7 General Installation Information 8 Location 8 TV Ornamentation Warning 8 Enclosure Requirements 8 Framing 9 False Fireplace Installation 9 Enclosure Dimensions 9 Supply Connections 10 Gas Supply 10 Installation of Consumer Piping 10 Purging Gas Supply 10 Leak Testing the Connection 10 Electrical Supply 11 GPO General Purpose Outlet 11 Direct Wi...

Page 4: ...7 False Fireplace Installation 19 Installation 22 Connecting Gas 23 Connecting The Gas Supply 23 Leak Testing 23 Burner Media Installation 24 Ceramic Log Set Installation 24 Ceramic Stone Set Installation 25 Commissioning 27 General Information 27 Commissioning The Appliance For Different Gas Type 30 Attaching Fascia Assembly 31 Burn Media Installation 32 Abnormal Flame Pattern 32 Specifications 3...

Page 5: ...licensed person to install this appliance and ask for your Compliance Certificate For further information contact the Victorian Building Authority on 1300 815 127 WARNING DRESS GUARD WARNINGS The guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part of it should be permanently removed For protection of young children or the infirm a secondary guard is requir...

Page 6: ...apours and cigarette smoke etc To avoid this possibility it is recommended that a mat or similar protective sheet be placed in front of the appliance extending at least 750 mm in front of the dress guard Refer to Location on page 8 for mantle clearances additional installation information and warnings This appliance MUST NOT be installed where curtains or other combustible materials could come int...

Page 7: ...installation IMPORTANT The Engine Fascia and Burner Media are packed into three separate cartons One of each are required for all installation types Major component descriptions and carton contents Engine Fascia Options Burner Media 1 Rinnai 650 or 750 Engine RVD600ER or RVD700ER 2 Fascia attachment screws 3 x 8g black pre fitted within the heater engine 3 Four Satchels granule pack x2 crushed gla...

Page 8: ...s It is the responsibility of the installer end user to check the installation instructions of these items and to ensure the location is suitable This caution also extends to but is not limited to ornaments such as Paintings Prints Photographs Tapestries Mirrors Stuffed Animals etc Please note the recommended clearances as per the diagram above The temperature of the wall surface directly above th...

Page 9: ...xial flue adaptor The co linear flexible flue MUST NOT come into contact with ANY combustible material The enclosure dimension for False Fireplace installations are larger to make allowances for the fitment of the zero clearance frame The fitment of this frame is necessary to provide the required clearances from any combustibles CAUTION For clarity the consumer piping gas supply electrical connect...

Page 10: ...d from the front of the enclosure Gas Supply Dimension Table RDV600ER RDV700ER 2 265 mm to the right of the appliance centre line 312 mm to the right of the appliance centre line 3 18mm from base of enclosure 4 Consumer piping to be terminated 295 mm from the front of enclosure IMPORTANT For masonry fireplace installations Gas supply dimension 4 MUST include the thickness of an infill panel when f...

Page 11: ...cealed The heater engine is fitted with a 1 5 m power cord and three pin plug 7a which exits the appliance from the rear panel at the lower left Direct Wired Installations Alternatively the appliance can be direct wired if so required IMPORTANT A qualified electrician will need to be consulted where a direct wired installation is required Any such installation MUST comply with the requirements of ...

Page 12: ...e NOT compatible and MUST NOT be used Rinnai appliance warranty conditions may be voided if non Rinnai Flue Components are fitted AS NZS 5601 GAS INSTALLATIONS requires that flue components be supported independently of the appliance FLUE INSTALLATION OPTIONS A Masonry Co linear cowl B Co linear to coaxial adaptor support plate mount C Flexi pipes 100Ø exhaust 75Ø air intake D Spigot plate this is...

Page 13: ...e coaxial mounting plate E is used for vertical and horizontal False Fireplace installations ONLY The coaxial mounting plate E may require cutting to size on some installations IMPORTANT A horizontal masonry installation MUST use a horizontal masonry terminal mount 11 to affix both the co linear adaptor supplied with RDVFA and the horizontal terminal 10 supplied as an additional flue component to ...

Page 14: ...AL FLUE COMPONENTS 1 Pipe length 48 inch 1200mm Rinnai Order Code RDV902 2 Pipe length 36 inch 900mm Rinnai Order Code RDV903 3 Pipe length 24 inch 600mm Rinnai Order Code RDV904 4 Pipe length 12 inch 300mm Rinnai Order Code RDV906 5 Pipe length 9 inch 230mm Rinnai Order Code RDV907 6 Adjustable Pipe Length 11 14 inch 275 375mm Rinnai Order Code RDV911 7 7 45 Elbow Rinnai Order Code RDV945G 8 90 E...

Page 15: ...2000 Max 600 Max 2000 Max 2000 255 Min 3000 Max 8000 Min 600 285 Min 245 Max 410 255 Max 600 Vertical Extended Horizontal Direct Horizontal Off Set Horizontal Vertical Min 600 False Fireplace Masonry Fireplace Non combustible ONLY This method NOT suitable for combustible material constructions WARNING All dimensions in mm All dimensions in mm FLUEING ...

Page 16: ...f the terminal to the opening may be deemed by the Technical Regulator to comply 2 See Clause 6 9 4 for restrictions on a flue terminal under a covered area 3 See Figure J3 for clearances required from a flue terminal to an LP Gas cylinder A flue terminal is considered to be a source of ignition 4 For appliances not addressed above acceptance should be obtained from the Technical Regulator m e t I...

Page 17: ...oceeding Carefully remove carton by removing the straps and lifting the carton off the appliance Remove all packaging materials and check all components for damage If ANY damage is evident DO NOT install or operate this appliance Contact your supplier for advice HINT Retain the cardboard carton for use in the Positioning The Heater Engine on page 18 Step 3 Masonry Flue Installation Connect both th...

Page 18: ...ide rails G on to of the engine Then carefully move the heater engine into the fireplace ensuring that the gas supply pipe and fittings H feed into the rear access hole and that the outer edges of the spigot plate E engage the guide rails G Use two screw bolts I located in the upper flange of the heater to engage the nutserts installed in the front tab of the spigot plate E The tighten these screw...

Page 19: ...0 Securing The Heater Engine p 22 Step 4 Zero Clearance Frame Installation p 21 Step 11 CONNECTING THE GAS SUPPLY p 23 Step 5 Install Cladding p 21 Step 12 LEAK TESTING p 23 Step 6 Positioning the Heater Engine p 22 Step 13 BURNER MEDIA INSTALLATION p 24 Step 7 Connect Electrical Supply p 22 Step 14 COMMISSIONING INSTRUCTIONS p 27 Step 1 Prepare Site IMPORTANT Ensure the intended enclosure meets t...

Page 20: ...oaxial adaptor C to the coaxial mounting plate E Once the pipe ends are accessible from the opening the adaptor and other flue components may then be secured in place and weather sealed where necessary At the enclosure opening attach both exhaust pipe A and inlet pipe B flues to the engines spigot plate F noting again that the larger diameter pipe is for the exhaust when viewed from the front this...

Page 21: ...ate fixings not provided Once the zero clearance frame H is secured in position remove the bottom frame component of the zero clearance frame K assembly as this part is only used to keep the frame square during installation and is no longer required Step 5 Install Cladding NOTE The sheetwallcladding L aroundtheheater cavity MUST be installed in one complete section and attached to the frame as per...

Page 22: ... gas supply pipe and fittings N feed into the rear access hole and that the outer edges of the spigot plate F engage the guide rails M Use two screw bolts O located in the upper flange of the heater to engage the nutserts installed in the front tab of the spigot plate F Tighten these screw bolts to pull the spigot plate F forward and allows the 6 locating locking tabs P of the engine to engage the...

Page 23: ...ver C IMPORTANT When the gas connection is completed ensure that the spanner is returned to the commissioning instruction pouch so that it can be available for the next installer service person LEAK TESTING Turn gas back ON and leak test appliance connection CAUTION Use a soapy solution to test all gas connections If a leak is present bubbles will form at the leak point When finished remove any re...

Page 24: ...etaining screws safely aside where the glass and frame can not get damaged or the screws become lost Step 2 Burner Inspection NOTE Check to ensure that the ports of the burner are clean and clear of any particles and all packaging material Step 3 Ember Bed Installation Remove the stone guard C by unscrewing the three retaining screws then gently lift the stone guard out taking care to avoid scratc...

Page 25: ...d carefully place these over the positioning pins K which are part of the stone guard C ensuring that the detailed surface of the log is facing out to the front Step 7 LEFT MIDDLE RIGHT log Installation Identify the LEFT log and then carefully remove it from the protective packaging Locate the two slots in the base of this log noting that the long slot is the rear most slot and carefully place the...

Page 26: ...wed back into the floor of the burner box IMPORTANT Once removed place all the pin components in a safe place as they will be required if a log set is to be installed in the future Step 5 Stone Placement A set of instructions is attached to the burner box glass has pictures of the suggested stone media placement use these pictures as a basic guide to the stone placement the key element to good sto...

Page 27: ... the Electricity Supply WARNING 230 VOLTS RISK OF ELECTRICAL SHOCK Installation and commissioning MUST be carried out ONLY by an Authorised person Wiring inside this appliance may be at 230V potential when performing the commissioning the appliance electrical power will need to be connected Exercise CAUTION as there is potential for electric shock from the exposed wiring and circuitry DO NOT leave...

Page 28: ...ose and replace the inlet test point screw 4 Check for leaks using soapy water solution Step 6 Checking and Setting burner gas pressure 1 Remove the main burner test point screw 1 and connect the positive pressure manometer hose 2 Press the heater ON OFF button 12 on the PCB control panel to start the ignition sequence The appliance will ignite normally Refer to PCB Control panel image above 3 Pre...

Page 29: ...ance will light to its lowest setting Main burner stage 1 and the display 13 will show PL 4 Adjust the pilot burner gas pressure to the value for the gas type as listed in the table below via the Pilot Burner Pressure Adjustment screw 3 Natural Gas Propane Gas Pilot Burner Pressure 1 00 kPa 2 00 kPa Refer to chart for the correct gas settings data plate values override values printed in this instr...

Page 30: ...commissioning for gas type will only be required if the PCB is being replaced or if it has undergone a gas type conversion i e from NG to Propane or vice versa Commissioning of the gas is carried out via the PCB NOTE Commissioning of the PCB MUST be carried out BEFORE the gas pressures are checked 1 Turn on the gas and power supply to the appliance 2 Press the UP button or DOWN button to obtain th...

Page 31: ...tabs E into the fascia assembly mounting slots F Ensure the three slots in the inner fascia panel have slid over all three screws B1 Insert the two 8g x 10mm sheet metal screws B through the fascia mounting holes at points A at the bottom left and right and partially tighten Fully tighten the three top screws B1 while gently pushing the fascia against the appliance to ensure a close fit a 7mm open...

Page 32: ...th other burn media or burn media that is damaged ABNORMAL FLAME PATTERN Each Rinnai Gas Fire has a distinct flame pattern The flame should look the same every time you start your heater after an initial warm up period of approximately 15 minutes Abnormal flame performance and or pattern can indicate a problem with your heater such as blocked gas injectors incorrectly installed inadequate flue sys...

Page 33: ...tem Convection Fan 120V AC 50 Hz 2 speed centrifugal blower Gas Connection Brass 1 2 BSPT male fitting the gas supply terminates inside the heater lower right hand side of the appliance Gas Type NG Propane Universal LPG Universal LPG New Zealand Only Electrical This heater has a 1 5 m power cord with a three pin plug supplied the power cord passes through a slot in the back right hand corner of th...

Page 34: ...20 340 340 570 50 18 312 80 RDV700ER 4 Sided 645 595 All dimensions are in mm 425 min singled sided 425 face to face double sided B Adjustable feet on all models B A A A C D C D C D Glass dimensions 800 800 x 505 mm 10001000 x 280 mm 15001500 x 280 mm B E F A C B F D E Note RDV700ER with three sided fascia shown for illustrative purposes G M L Heater Centreline N Limit of consumer pipe penetration...

Page 35: ...Rinnai 35 RDV 600_700ER IM WIRING DIAGRAM SPECIFICATIONS ...

Page 36: ...tion visit www rinnai com au or email enquiry rinnai com au Rinnai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your Rinnai appliance If your appliance requires service please call our National Help Line Rinnai recommends that this appliance be serviced every 2 years With our policy of continuous improvement we reserve the righ...