Rinnai Symmetry RDV3600, Maintenance Instructions Manual

Page 1: ...Symmetry Maintenance instructions Models RDV3611 RDV3610 and RDV3600 ...

Page 2: ...d personnel Please retain this manual for future reference Warning Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life For more information about buying living and servicing of Rinnai appliances call 0800 RINNAI 0800 746 624 Rinnai New Zealand Limited 105 Pavilion Drive Mangere Auckland PO Box 53177 Auckland Airport Auckland ...

Page 3: ... and injectors 11 Flue restrictor position and heat exchanger 12 Fan 13 Testing the gas pressure 14 Checking the performance 15 Appendix A Flue configurations and flue restrictor 16 positioning Operating information for this appliance is available in the customer operation manual Please ensure the customer has this before going on site if not it can be downloaded from www rinnai co nz ...

Page 4: ...acturer or a Rinnai authorised service centre in order to avoid a hazard Any damaged component must only be replaced with a genuine Rinnai spare part Any repair work should only be carried out by a Rinnai authorised service centre The following maintenance instructions identify key component checks required every two years to maintain the performance and safety of the appliance Depending on the co...

Page 5: ...Top panel Burner bed Manual control sensor Pilot shield Front left rock Front base left log with moulded rock Front middle left log Top log Front base right log Front middle right log Triangular shaped rock Round flat rock There may also be small clumps of Rinnai Rock Wool burn media located on the burner bed ...

Page 6: ...quired before starting any maintenance work There are a number of checks that need to be performed as the appliance is dismantled IMPORTANT 1 Remove outer frame and lift off magnets 2 Remove glass frame 3 Remove log set 4 Remove pilot shield 5 Remove upper and lower brackets and unclip control switch 6 Carefully lift out burner bed hold as shown 7 Remove left and right ceramic panels if installed ...

Page 7: ...e glass panel when there is gas build up are in good working order With hands placed either side of the glass panel pull the glass panel towards you Do this at the bottom and at the top of the panel as shown Check the combustion chamber pressure relief is working freely and for any signs of corrosion From the resting position the spring should move freely approximately 25 mm Ensure the springs tra...

Page 8: ...of the appliance When removing the glass panel check the gasket to ensure there is a complete seal and that no part of the gasket is worn or damaged The gasket seal on the combustion chamber glass should have no visible signs of wear and tear The picture directly above shows a gasket that has frayed this could potentially cause a gas leak ...

Page 9: ...n build up and affect performance refer page 5 for log set arrangement 1 Fit front base left log in created gap It should only fit one way 2 Fit front base right log into position on the far right of the burner base 3 Fit front middle left log into back flat section of the burner and slot on top of the front base log 4 Place middle right log into the U shaped groove 5 Place top log onto the recess...

Page 10: ...ipping the sides 3 Check the integrity of the white gasket seal by checking the underside of the burner bed and also from the side 4 Using an air hose or soft brush carefully remove any carbon deposition soot from the burner bed 5 Before returning the burner bed check the screws to ensure they are not too tight Over tightening the screws can cause the burner bed to crack 6 There is a locating slot...

Page 11: ...ving any build up in the injector which can affect performance 1 Lift out the pilot head 2 Unscrew the pilot injector check clean and return When returning align hole positions and make finger tight Do not overtighten 3 Remove burner injector check for build up clean and return If there is any sign of corrosion the injector will need to be replaced 4 Using fine sandpaper clean electrodes ...

Page 12: ...formance of the fire Inspect the heat exchanger for any sign of corrosion To complete this step remove the side ceramic panels if installed top panel and back panel if installed Heat exchanger inspection 1 Carefully lift and slide the side ceramic panels out of the unit 2 Unscrew top panel four screws 3 Lift and remove back ceramic panel 4 Using a torch or two way mirror visually check the heat ex...

Page 13: ...ance Instructions 11699 B 02 12 13 Fan Vacuum in and around the fan if installed to remove any dust or debris Do not remove the combustion chamber bottom panel to access the fan as this could damage the sealing gasket ...

Page 14: ...essure as necessary 5 Disconnect the solenoid yellow wire This will ensure the unit is on the lowest setting and set the appliance to the LOW setting Adjust the pressure as necessary Reconnect the solenoid 6 After checking pressures turn the unit off remove the manometer and replace the test point screw 7 Turn the heater on and off a few times to check ignition 8 When you are satisfied that the he...

Page 15: ...ould not be long streaky or yellow Normal operating sequence Using the customer operation manual proceed through the normal operating sequence by switching the unit on and off adjusting the flame setting temperature and fan if fitted The fan if fitted should come on approximately five minutes after the pilot ignition It may take approximately 20 minutes for the logs to achieve their final flame pa...

Page 16: ...Appendix A Flue configurations flue restrictor position ...

Page 17: ...ctor position 2 1 8 m 3 0 m Restrictor position 3 Restrictor position 4 No restrictor Min 0 6 m after bend Min 0 9 m 2 4 m 4 2 m Max 5 4 m Min 0 3 m Max 3 5 m Max 0 9 m Max Horizontal 6 03 Vertical 0 52 Max Horizontal Vertical 0 692 Max 1 2 m No restrictor Restrictor position 3 Restrictor position 4 Vertical termination with 45 bends Vertical termination with 90 bends Horizontal termination with a...

Page 18: ...position 4 Min 0 6m 4 2m Max 5 4m Max 3 5m No restrictor 1 8m 3 0m Restrictor position 2 Restrictor position 3 Restrictor position 4 Min 0 6m 2 4m 4 2m Max 5 4m Min 0 3m Max 3 5m 0 9m 1 2m Restrictor position 3 Restrictor position 4 No restrictor Vertical termination with 45 bends Vertical termination with 90 bends Horizontal termination with a 90 bend 1 2 4 3 1 2 4 3 Flue restrictor positioning ...

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