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Reference Manual Rev 1.13 

 

004R-646-113

 

Page 1 

Table of Contents 

 

1.

 

INTRODUCTION ...................................................................................................................... 6

 

1.1.

 

Overview ....................................................................................................................... 6

 

1.2.

 

The Manuals Set ........................................................................................................... 7

 

1.3.

 

Document Conventions ................................................................................................. 7

 

1.4.

 

Software Comparison K404, K405 and K422 ............................................................... 7

 

2.

 

SPECIFICATIONS .................................................................................................................... 8

 

3.

 

INSTALLATION ....................................................................................................................... 9

 

3.1.

 

Introduction ................................................................................................................... 9

 

3.2.

 

General Warnings ......................................................................................................... 9

 

3.3.

 

Electrical Safety ............................................................................................................ 9

 

3.4.

 

Cleaning ........................................................................................................................ 9

 

3.5.

 

Panel Mount Template .................................................................................................. 9

 

3.6.

 

Cable Connections ........................................................................................................ 9

 

3.7.

 

DC Power (DC PWR + , DC PWR –) .......................................................................... 10

 

3.8.

 

Load Cell Connection .................................................................................................. 10

 

3.8.1.

 

Load Cell Signals and Scale Build .............................................................. 10

 

3.8.2.

 

4-Wire Connection ...................................................................................... 10

 

3.8.3.

 

6-Wire Connection ...................................................................................... 11

 

3.9.

 

Auxiliary Connections .................................................................................................. 11

 

3.9.1.

 

RS-232 Serial .............................................................................................. 12

 

3.9.2.

 

RS-485 Serial .............................................................................................. 14

 

3.10.

 

Optical Communications ............................................................................................. 14

 

3.11.

 

Connecting Shields ..................................................................................................... 15

 

3.11.1.

 

Cable Shield Connection and Earthing ....................................................... 16

 

3.12.

 

Regulatory Sealing Requirements .............................................................................. 16

 

3.13.

 

Accessory Module connection .................................................................................... 17

 

4.

 

SETUP MENUS ...................................................................................................................... 18

 

4.1.

 

Accessing Setup Menus .............................................................................................. 18

 

4.1.1.

 

Setup Display Prompts ............................................................................... 19

 

4.2.

 

Exiting Full or Safe Setup ............................................................................................ 19

 

4.3.

 

Menu Navigation ......................................................................................................... 19

 

4.4.

 

Changing Data ............................................................................................................ 20

 

4.5.

 

Numeric Entry ............................................................................................................. 20

 

4.6.

 

Selections and Options ............................................................................................... 21

 

4.7.

 

Strings ......................................................................................................................... 21

 

4.7.1.

 

Normal String Editing .................................................................................. 21

 

4.7.2.

 

Numerical String Editing ............................................................................. 22

 

4.7.3.

 

ASCII String Editing .................................................................................... 22

 

4.8.

 

IP Addresses ............................................................................................................... 22

 

5.

 

BASIC OPERATION .............................................................................................................. 23

 

5.1.

 

User Interface Display and Controls ........................................................................... 23

 

5.1.1.

 

Overview ..................................................................................................... 23

 

5.1.2.

 

Display ........................................................................................................ 24

 

5.1.3.

 

Primary Annunciators .................................................................................. 24

 

5.1.4.

 

Keypad ........................................................................................................ 25

 

5.2.

 

Operation Keys ........................................................................................................... 26

 

5.2.1.

 

Turn Instrument ON - Short press <Power> ............................................... 26

 

5.2.2.

 

Turn Instrument OFF - Long press <Power> .............................................. 26

 

5.2.3.

 

Additional Power Information ...................................................................... 26

 

5.3.

 

Zero Key ...................................................................................................................... 26

 

5.4.

 

Tare Key ...................................................................................................................... 27

 

5.4.1.

 

Setting Preset Tare on a Permanent Truck ID ............................................ 27

 

5.4.2.

 

Setting Preset Tare on a Temporary Truck ID ............................................ 27

 

5.4.3.

 

Gross/Net Key ............................................................................................. 28

 

5.5.

 

Truck Key .................................................................................................................... 28

 

5.5.1.

 

Truck Key to enter an ID ............................................................................. 28

 

5.5.2.

 

Truck Key to select a Truck ID .................................................................... 28

 

Summary of Contents for AxleweighR R420

Page 1: ...ts 16 3 13 Accessory Module connection 17 4 SETUP MENUS 18 4 1 Accessing Setup Menus 18 4 1 1 Setup Display Prompts 19 4 2 Exiting Full or Safe Setup 19 4 3 Menu Navigation 19 4 4 Changing Data 20 4 5...

Page 2: ...42 8 1 2 Weighing out with preset tare 42 8 1 3 Weighing out with first weight 42 8 2 Print Current Weight of Truck 43 8 3 Single Pass Permanent Truck ID with Preset Tare 43 8 4 Single Pass Temporary...

Page 3: ...ns 64 12 3 3 CAL Scale calibration 65 12 3 4 QA QA alarm 65 12 4 FUNC Special functions 66 12 4 1 NUM Number of special functions 66 12 4 2 SFn TYPE Function Types 66 12 4 3 SFn KEY Function Key Remot...

Page 4: ...with Direct mV V Entry 86 13 2 1 DIR ZER Direct Zero Calibration Entry 86 13 2 2 DIR SPN Direct Span Calibration Entry 86 13 3 Using Linearisation 88 13 3 1 ED LIN Edit Linearisation Points 89 13 3 2...

Page 5: ...oduct Information 118 19 3 5 Page 8 tokens Miscellaneous weight data 119 19 3 6 Page 10 tokens Default print strings 120 19 3 7 Format tokens 121 20 APPENDIX 3 COMMUNICATIONS REGISTERS 123 21 APPENDIX...

Page 6: ...he use of computerised setup and calibration can then be done using a PC Refer to Optical Communications page 14 for more information Figure 1 Weight Indicator The instrument provides zero tare gross...

Page 7: ...rence Manual Bold Text Bold text denotes words and phrases to note Key Key denotes a Keypad key Note In the Specifications section the symbol means less than and the symbol means greater than This sym...

Page 8: ...tors 2nd display 9 x 17 6 mm digits with units 3rd display 8 x 6 1mm digits 4th display 4 x 7 6 mm digits Setup and Calibration Full digital with visual prompting in plain messages Digital Filter Slid...

Page 9: ...le is particularly sensitive to electrical noise and should be located well away from any power or switching circuits For full EMC or for RFI immunity termination of cable shields and correct earthing...

Page 10: ...cy The instrument can display the milli Volt per Volt reading which can be used to check scale base signal output levels For more information refer to Scale Test Display page 59 The instrument may be...

Page 11: ...two wires Sense and should be connected to the Excitation and lines as close as possible to the load cell itself Typically these connections are made in a load cell termination box The BUILD CABLE opt...

Page 12: ...to PC RXD TXD GND Instruments with software revision V2 31 can be configured in a Ring Network via a M42xx module software revision 1 01 This feature is not available on the inbuilt serial port This...

Page 13: ...13 004R 646 113 Page 13 When operating in a Ring Network the Instruments must have same serial port options i e baud parity data bits stop bits unique addresses Figure 7 RS 232 Short Cable Runs Ring...

Page 14: ...infrared communications link can be established between the instrument and a PC using an optional cable This connection can be used to transfer setup and calibration information from a PC or to downlo...

Page 15: ...ields To obtain full EMC or for RFI immunity cable shields MUST be connected and the earth lug on the rear of the instrument must be grounded Figure 10 illustrates an example of possible connections A...

Page 16: ...ower cable instrument earthing can be done with this connection The instrument should only be connected to earth via a single reliable link to avoid earth loops Where each instrument is separately ear...

Page 17: ...s or setpoint outputs expanded memory e g DSD functionality Caution Instrument should be switched off before connecting or disconnecting accessory modules Each module will come with a manual which exp...

Page 18: ...ems in all menus will be enabled in Full Setup Care should be taken to avoid inadvertently altering the Build or Calibration settings There are 2 methods of accessing full setup 1 Press and hold the P...

Page 19: ...2 Press and hold both the POWER and ZERO keys together for two seconds Method 3 Press the ZERO key repeatedly When End displays press TARE Method 4 Press the POWER key The instrument will beep and th...

Page 20: ...y Sometimes several presses are required While editing the type of data being edited is shown in the top right corner of the LCD 4 5 Numeric Entry Using the keypad enter the desired number and press t...

Page 21: ...sired option from the list Press OK 4 7 Strings There are 3 different methods of editing strings Normal string editing auxiliary display STR Numerical string editing auxiliary display S NUM ASCII stri...

Page 22: ...required ASCII codes are entered as numbers Print tokens are entered in this mode Special keys are OK Accept ASCII code Accept changes and finish Long press of cancel Cancel and exit without changes...

Page 23: ...ual Rev 1 13 004R 646 113 Page 23 5 Basic Operation 5 1 User Interface Display and Controls 5 1 1 Overview Code Description 1 Display 2 Numeric Keypad 3 Function Keys user defined 4 Function Keys Fixe...

Page 24: ...y Units 8 Secondary Display 5 1 3 Primary Annunciators Symbol Name Description HOLD Visible when the displayed reading is held NET Visible when the displayed reading represents Net weight ZERO Visible...

Page 25: ...seconds 3 Orange Characters Alpha and Symbols Cancel Undo last command step backwards including in setup menus Up Move cursor backwards previous option Down Move cursor forwards next option OK Accept...

Page 26: ...eration Instrument will operate whenever external power is available and will not need to be manually turned on again if the power is interrupted 5 3 Zero Key When an empty scale has drifted away from...

Page 27: ...rom the allowable range of the scale reducing the maximum weight that can be displayed Preset Tare Preset Tare values are entered using the Numeric Keys followed by the TARE key E g to enter 1 5kg as...

Page 28: ...oduct refer also to 6 Select Add Delete Truck IDs page 36 5 5 1 Truck Key to enter an ID A short press of the Truck key allows you to enter a name followed by the OK key If a name isn t specified a te...

Page 29: ...out events It can also add to totals or undo the last add When docket printing a long press ends the docket Short press 5 6 2 PRINT K405 and K422 A Print key can be used to skip the IDLE wait and prin...

Page 30: ...e Function key 3 and external keys are programmable Refer 7 Special Functions and External Keys page38 for other available functions Each primary function has an associated overlay sticker supplied th...

Page 31: ...Manual Rev 1 13 004R 646 113 Page 31 5 8 Clock A long press of the 1 key Clock allows the system time and date to be viewed and changed 5 9 Report A long press of the 3 key Report allows reports to b...

Page 32: ...l A long press of the 4 key Total allows totals to be viewed and cleared 5 11 User ID A long press of the 5 key ID allows User IDs to be viewed and cleared The Settable Consecutive Print ID can also b...

Page 33: ...3 5 12 Target A long press of the 7 key Target allows setpoint targets to be viewed and changed 5 13 Lock A long press of the key Lock allows instrument to be locked The instrument can be unlocked by...

Page 34: ...Alibi mode you can view DSD records when a DSD is fitted by pressing the up arrow key to view the latest record pressing the down arrow key to view the oldest record or by entering a number than press...

Page 35: ...rotocol settings can be viewed from the Acc menu The key allows the second half of longer IP addresses to be displayed In this example the DNS 2 IP address is 192 168 100 10 5 16 Stability Considerati...

Page 36: ...red letter 6 1 2 Add a Permanent Truck ID Long Press of the Up Key Add A long press of the up arrow Add key will create a new permanent truck ID for which a name is specified If a truck exists with th...

Page 37: ...A long press of this key allows the user to delete a truck Trucks can only be deleted if the total weight is 0 Truck totals can be cleared using a long press of the 4 key Total 6 1 5 Edit a Truck ID...

Page 38: ...Truck Key page 28 Function Key 2 is fixed to special function Print refer 5 6 Print Key page 29 Function Key 3 can be assigned as required Each special function is detailed below and can be assigned t...

Page 39: ...ey is used to convert primary calibrated units to alternative units Short press A short press switches between primary and alternative units Long press A long press allows the units conversion factor...

Page 40: ...he hold Hold Release 7 7 HI RES A short press of the high resolution button will enable or disable high resolution mode If the instrument is in trade mode the high resolution mode will be restored to...

Page 41: ...age 41 Short press Trade Mode Display high resolution reading for five 5 seconds then return to original state 7 8 SC EXIT A short press of the scale exit button will trigger the scale exit setpoint i...

Page 42: ...reset tare 8 1 2 Weighing out with preset tare Once a product with a preset tare is selected the indicator will move to weigh out with preset tare mode When the truck is on the scale you can press the...

Page 43: ...Reference Manual Rev 1 13 004R 646 113 Page 43 8 2 Print Current Weight of Truck 8 3 Single Pass Permanent Truck ID with Preset Tare...

Page 44: ...Reference Manual Rev 1 13 Page 44 004R 646 113 8 4 Single Pass Temporary ID Operator Entered with a Preset Tare 8 5 Single Pass Automatic Temporary ID Allocated with a Preset Tare...

Page 45: ...Reference Manual Rev 1 13 004R 646 113 Page 45 8 6 Two Pass 8 7 Two Pass Automatic Temporary ID Allocated...

Page 46: ...Reference Manual Rev 1 13 Page 46 004R 646 113 9 Truck Weighing Operation Static Axle K405 9 1 Print Current Weight of Truck 9 2 Single Pass Permanent Truck ID with Preset Tare...

Page 47: ...Reference Manual Rev 1 13 004R 646 113 Page 47 9 3 Single Pass Temporary ID Operator Entered with a Preset Tare 9 4 Single Pass Automatic Temporary ID Allocated with a Preset Tare...

Page 48: ...Reference Manual Rev 1 13 Page 48 004R 646 113 9 5 Two Pass 9 6 Two Pass Automatic Temporary ID Allocated...

Page 49: ...Reference Manual Rev 1 13 004R 646 113 Page 49 10 Truck Weighing Operation Dynamic Axle K422 10 1 Print Current Weight of Truck 10 2 Single Pass Permanent Truck ID with Preset Tare...

Page 50: ...Reference Manual Rev 1 13 Page 50 004R 646 113 10 3 Single Pass Temporary ID Operator Entered with a Preset Tare 10 4 Single Pass Automatic Temporary ID Allocated with a Preset Tare...

Page 51: ...Reference Manual Rev 1 13 004R 646 113 Page 51 10 5 Two Pass 10 6 Two Pass Automatic Temporary ID Allocated...

Page 52: ...d as a maximum number of divisions with a minimum signal strength per division in micro volts To illustrate the process consider the following example Example Four 2 500kg 2 0mV V load cells are used...

Page 53: ...f times the critical steps are altered The value of a counter is stored within the instrument and can only be reset at the factory Each time a critical step is altered the counter will increase by one...

Page 54: ...front panel keypad Refer to 12 1 4 KEY LOC Key Function Access Control on page 56 for more information on how to add security to operator functions The operator generally needs to enter the Operator P...

Page 55: ...codes Path Description GEN OPT PCODE SAFE PC FULL PC OP PC Available in FULL SETUP only Sets the instrument passcodes The 3 levels of passcode are Full passcode FULL PC Controls access to full setup m...

Page 56: ...Passcode unlocks all operator protected functions so the operator is not continually prompted for the passcode In order to lock the instrument again press the key for two seconds function Lock KEY LO...

Page 57: ...12 1 7 POWER Power options Path Description GEN OPT POWER AUT OFF START AUT OFF Auto off delay Sets the automatic power off setting The instrument will switch off after set minutes of inactivity NEVE...

Page 58: ...Reference Manual Rev 1 13 Page 58 004R 646 113 Values This will not affect settings in the SCALE menu which includes all calibration and configuration settings DEFAULT OK CONFIRM OK...

Page 59: ...tion Test 12 2 1 LC HW Path Description H WARE LC HW MVV OL CNT OL CLR MVV View Loadcell mV V reading OL CNT Overload count Shows the number of times the instrument has been overloaded or underloaded...

Page 60: ...bits Sets the number of stop bits for the port DTR DTR usage Use the DTR line with RS232 printing TERM Termination Resistors Use termination resistors with RS485 RING Ring network Enable ring network...

Page 61: ...t G WAY Default Gateway Sets the default gateway for the M4221 This is the server through which traffic destined for hosts beyond the M4221 s subnet is routed DNS 1 Primary Domain Name Server Sets the...

Page 62: ...puts are listed for each module in order of lowest to highest IO number 1 means the input is active 0 means the input is inactive Use the UP and DOWN keys to select the module to view DBNC Debounce Th...

Page 63: ...this sets the count by or resolution of the lowest range interval CAP2 If using multiple interval range this sets the fullscale capacity of the highest range interval E2 If using multiple interval ra...

Page 64: ...zero for application purposes EXT EX External Excitation If using an external supply for loadcell excitation this setting enables additional background calibration services Under normal conditions th...

Page 65: ...r the signal strength in mV V of fullscale directly No test weights required DEF CAL Default Calibration Restore instrument to default factory calibration and reset all items in the SCALE menu to defa...

Page 66: ...number of special functions NUM Values OPT 1 8 12 4 2 SFn TYPE Function Types Path Description FUNC SFn TYPE Sets the function type Options are PRINT Trigger a print out SINGLE Trigger a single seria...

Page 67: ...ions are ADD Add to totals UNDO Undo last add to totals CLR ALL Clear all totals CLR SESS Clear session total CLR ASK Prompt for Clear Sets whether the operator is prompted to confirm the totals clear...

Page 68: ...KEY Values OPT None Default F1 F3 IO1 IO32 AUT OUT Values OPT AUTO 1 Default AUTO 2 12 4 6 SFn BLANK Blanking Functions Path Description FUNC SFn TYPE BLANK KEY BLANK Blanking functions enable the de...

Page 69: ...om unit defined by an entered conversion factosr UNIT Alternative Unit Annunciator Set the symbols to use for alternative units on the instrument display Options are N Useful for Newtons of Force ARRO...

Page 70: ...ting Functions Path Description FUNC SFn TYPE REPORT KEY PRT OUT CLR TOT Configuration of the PRINT Special Function KEY Select PRINT key using front function key or external input PRT OUT PRINT OUT S...

Page 71: ...C EXIT setpoint KEY Select key or external input to use KEY Values OPT None Default F1 F3 IO1 IO32 12 4 13 SFn TRUCK Truck selection Path Description FUNC SFn TYPE TRUCK KEY This function is assigned...

Page 72: ...of new message TYPE Type of Network Protocol NONE Disable networking RINCMD See Network Communications page 91 SIMPLE See Network Communications page 91 BARCODE K404 and K405 only Use a barcode reade...

Page 73: ...nsmit at 10Hz frequency AUTO HI Transmit at 25Hz frequency AUT TRC Sends a message for every traceable weight 5 HZ Transmit at 5Hz frequency SERIAL Select Serial port to use FORMAT Set data format See...

Page 74: ...Values STR String 12 7 4 PAGE Print page options Path Description PRINT PAGE WIDTH HEIGHT PG END Page settings configure the height and width of the paper and what to do at the bottom of a page WIDTH...

Page 75: ...ns are NONE default DOCKET REPORT FORMAT Sets the printout format SERIAL Select Serial port to use NAME Printout Name Report printouts are available by name to the operator CUSTOM For custom printing...

Page 76: ...ing to be printed for each axle group REPORT REP ST Report Start defines start of report REP PR Report Product controls the information printed for each product REP END Report End defines the end of t...

Page 77: ...active if error conditions detected LGC AND active if inputs match the bits set in the mask exactly LGC OR active if any inputs match the bits set in the mask LGC XOR active if only one input matches...

Page 78: ...ill become active TIMING K404 and K405 only Select the timing which is applied to the setpoint output Options are LEVEL Setpoint follows the weight EDGE Setpoint is edge triggered PULSE Setpoint outpu...

Page 79: ...own when editing targets for OVER or UNDER type setpoints REG If source of REG is selected then you can set the register number here 1 to 20 Default 1 NB Only for PULSE TIMING setpoint RST LGC Values...

Page 80: ...Description AXLE MIN WGT The minimum axle weight Values NUM 0 999999 Default 500 12 9 2 IDLE Idle time Path Description AXLE IDLE How long to wait for next axle Values NUM 0 00 60 00 s Default 5 00 s...

Page 81: ...NUM 0 999999 Default 0 12 10 3 WINDOW Window size Path Description AXLE WINDOW Window size to use Values NUM 0 100 Default 20 12 10 4 MIN TIM Minimum time Path Description AXLE MIN TIM This sets the m...

Page 82: ...he weight Values OPT NONE Default IO1 IO32 12 10 10 IN MID Mid capture input Path Description AXLE IN MID input for mid of axle Values OPT NONE Default IO1 IO32 12 10 11 IN END End capture input Path...

Page 83: ...capture The truck will be finished as soon as the input goes low If the input goes low during an axle capture then you will get an error Values OPT NONE Default IO1 IO32 12 10 15 IL TIME Truck weighi...

Page 84: ...t because the instrument has successfully calibrated a scale that the scale is correct for trade use Always check the scale build against the approval specification 13 1 Performing a Digital Calibrati...

Page 85: ...Reference Manual Rev 1 13 004R 646 113 Page 85 13 1 1 ZERO Zero Calibration Routine...

Page 86: ...applied mass This calibration technique is not compatible with linearisation Clearly the accuracy of this type of calibration is limited to the accuracy of the direct mV V data 13 2 1 DIR ZER Direct Z...

Page 87: ...ev 1 13 004R 646 113 Page 87 key Change the mV V setting to the correct value and press the OK key DONE will be displayed along with the weight to allow the reading to be checked Press the OK to leave...

Page 88: ...put To perform a linearisation a calibration of the zero and full scale span points must have been performed Both the zero and full scale calibration points are used in the linearisation of the scale...

Page 89: ...Reference Manual Rev 1 13 004R 646 113 Page 89 13 3 1 ED LIN Edit Linearisation Points 13 3 2 CLR LIN Clear Linearisation...

Page 90: ...etry FAILED ERROR An attempt has been made to calibrate while the scale signal is not valid Check loadcell connection and the 4 wire 6 wire setting FAILED TIMEOUT For an unknown reason the calibration...

Page 91: ...master POLL RESPONSE message structure All information and services are provided by registers each of which has its own register address 14 2 1 Basic Message Format The basic message format is as foll...

Page 92: ...when they are accessed DATA carries the information for the message Some messages require no DATA eg Read Commands so the field is optional When a DATA field is used a COLON character is used to separ...

Page 93: ...operation chosen which requires the instrument to be in viewer mode Checksum required 8008H A checksum is required for the chosen command Table 6 Network error codes 14 2 4 Ring Network Enhancement In...

Page 94: ...ol SIMPLE The simple network protocol allows the indicator to respond to common simple ASCII key press commands and enable the indicator to be used in legacy systems The response setting RESP defines...

Page 95: ...elect the example Truck ID Name abcdefghi Barcode 123456789abcd ID 200 With barcode protocol source set to NAME send abcdefghi CR LF With barcode protocol source set to BARCODE send 123456789abcd CR L...

Page 96: ...er String Register A381 H ADDR 21H Reply required from instrument 1 CMD 12H Write Final REG A381H Print Header String DATA Hello There RESPONSE A Instrument 1 reports ERROR Access Denied Writing to th...

Page 97: ...1 reports Command Successful COMMAND C Read the combined data RESPONSE C Data is concatenated It is 8 hexadecimal digits each COMMAND D Set streaming to 3Hz RESPONSE D Instrument 1 reports Command Su...

Page 98: ...s per contends of the EV AUTO token string FMT G STX SIGN WEIGHT 7 S1 S2 S3 S4 UNITS 3 ETX Where STX Start of transmission character ASCII 02 ETX End of transmission character ASCII 03 SIGN Except for...

Page 99: ...r _n__ for gross or net weight S6 A single character for units displays L for pounds K for Kg T for ton G for gram S7 Displays G N representing Gross Net respectively S8 Displays O M I representing ov...

Page 100: ...s that are expanded at the time of printing to fields like weight time and date 16 2 Print ID A unique Consecutive Print ID appears on record printouts It cannot be cleared and increments for every tr...

Page 101: ...49 57 TRUCK T1 SEQ 000000005 WEIGH IN 960kg Thank You for your Business Sams Public Truck Scale 06 01 10 16 50 28 TRUCK T1 SEQ 000000006 WEIGH IN 960kg WEIGH OUT 1440kg NET WEIGHT 480kg Thank You for...

Page 102: ...g NET 480kg Thank You for your business Drive Carefully FMT B Normal mode Sam s Public Truck Scale AXLE 1 1630kg AXLE 2 1560kg AXLE 3 1710kg AXLE 4 1620kg AXLE 5 1650kg 19 09 13 15 16 05 SEQ 000000077...

Page 103: ...normal mode on the docket K404 only EV WI Event Weigh In controls the format of each weigh in transaction on the docket EV WO 1 Event Weigh Out 1 controls the format of each weigh out with Preset Tar...

Page 104: ...built up from multiple print passes Each of the print passes is defined by a specific configuration string Print passes are triggered by operator events these include short and long press of the Prin...

Page 105: ...NEW C3 C6 C1 EV D END B8 C1Total DD C1 C7 C1 C4 EV WI BF C0 C5 BA D7 C1 WEIGH IN E9 C1 EV WO 1 BF C0 C5 BA D7 C1GROSS BB D8 C1 TARE BA E1 PT C1 NET 9B E9 C1 EV WO 2 BF C0 C5 BA D7 C1 WEIGH IN EF C1 W...

Page 106: ...al B8 D9 C1 C4 16 5 1 Page Tokens The page number token must be used prior to the required token in the custom print string For example the token D7 is used in both Page 0 and Page 4 and has different...

Page 107: ...arm LOGIC This setting determines whether the output is normally on or normally off Logic HIGH means the output follows the activity of the setpoint and is on when the setpoint conditions are met Logi...

Page 108: ...point becomes active when the weight goes over the target The setpoint becomes inactive when the reset input becomes active RESET K404 and K405 only Select which IO is used as an input to disable the...

Page 109: ...the source is set to register REG then this setting is used to set the register to use The register must be a number or weight value 17 5 Status Based Setpoint Types The following setpoint types are a...

Page 110: ...rce is set to register REG then this setting is used to set the register to use The register must be a number or weight value The decimal value of the register address should be used MASK A 32 bit num...

Page 111: ...g error K405 and K422 only 23 Waiting state K405 and K422 only 22 Captured state K405 and K422 only 21 Sampling state K405 and K422 only 20 Idle state K405 and K422 only 19 Above min weight K405 and K...

Page 112: ...re setpoint becomes inactive 17 7 Scale Entry Exit Setpoint Types The following setpoint types are all based on the status of the indicator Scale Ready SC REDY Setpoint is active when in the zero band...

Page 113: ...imensions Weight Indicator Dimensions in mm 1 inch 25 4 mm 3D View Front View 246 121 1 Side View Back View Weight Indicator With Rear Enclosure Dimensions in mm 1 inch 25 4 mm 3D View Back View 246 1...

Page 114: ...4 mm 3D View Front View 213 3mm 8 40in 267 1mm 10 52in 323 3mm 12 73in Side View 130mm 5 12in 32mm 1 26in 131 6mm 5 18in 83 3mm 3 28in 213 3mm 8 40in Bottom View 0mm 0 00in 32mm 1 26in 13 5mm 0 53in...

Page 115: ...e 14 Trade label position 18 2 Lead Seals Figure 15 Lead seal on rear of instrument Figure 16 Lead Seal on boot 18 2 1 Destructible Sticker Seals Figure 17 Destructible sticker seal on rear Figure 18...

Page 116: ...5AH Z 116 74H t 013 0DH CR 039 27H 065 41H A 091 5BH 117 75H u 014 0EH SO 040 28H 066 42H B 092 5CH 118 76H v 015 0FH SI 041 29H 067 43H C 093 5DH 119 77H w 016 10H DLE 042 2AH 068 44H D 094 5EH 120 7...

Page 117: ...ing Data 4 205 CDH User String Data 5 206 CEH User String Name 1 207 CFH User String Name 2 208 D0H User String Name 3 209 D1H User String Name 4 210 D2H User String Name 5 211 D3H Time 12H format 213...

Page 118: ...nge 2 Uses last weight sent page 0 only 234 EAH Status 5 C Motion page 0 only 235 EBH Status 6 _N__ Net _G__ Gross Uses last weight sent page 0 only 236 ECH Status 7 Error Overload Underload Motion Ne...

Page 119: ...7 D9H Net reading 218 DAH Tare value tare or preset tare 219 DBH Status 12 weight units Kg Lb 220 DCH Status 13 Gross Net 221 DDH Status 14 Overload underload Motion 224 E0H Status 15 GS gross NT net...

Page 120: ...e 13 Print tokens weight information 19 3 6 Page 10 tokens Default print strings These pages hold the default print strings they are translated when the language is switched Code Token 215 D7H Axles K...

Page 121: ...6 A6H Show dashes instead of weight on error 167 A7H Show spaces instead of weight on error 168 A8H Use uppercase status characters 169 A9H Use lowercase status characters 170 AAH Hide units 171 ABH S...

Page 122: ...rmat token must be used before the token that requires the formatting For example where the current weight is 10kg and a formatted with no units is needed BE AA D7 would be 10 Whereas if the AA is use...

Page 123: ...Top mode Secondary Display Right 000FH 15d String Write to this register to display data on left side of Secondary Display Note The display must be in Top mode Save Settings 0010H 16d Execute Execute...

Page 124: ...000 1 0mV V Unused 0024H 36d Number Gross Net Weight 0025H 37d Number These registers return weight data Read Final 8 character Hexadecimal number Example 00000064 for 100 kg Read Literal Formatted st...

Page 125: ...data which is selected in Stream Register 1 5 Use a read command to read a single set of data Use an execute command with a parameter of 1 to switch on automatic transmission Stream Mode 0041H 65d Op...

Page 126: ...ount 5 0059H 89d Number Number of pulses on IO17 since last reset Pulse count 6 005AH 90d Number Number of pulses on IO18 since last reset Pulse count 7 005BH 91d Number Number of pulses on IO25 since...

Page 127: ...s The display will change to indicate that a span calibration is taking place The calibration weight must be entered before a span is executed using register 0100H Example Sent 1000kg cal weight 20120...

Page 128: ...direct zero calibration is very fast and the display may not change in the same way as a zero calibration The mV V value is sent as a parameter It is sent as mV V x 10000 Example 0 5mV V 5000 1388H 1...

Page 129: ...Total Alt Wgt 0211H 529d Session Total Num 0213H 531d Grand Total Weight 0220H 544d Number Grand total information Grand Total Alt Wgt 0221H 545d Grand Total Num 0223H 547d Re initialising IOs 030BH 7...

Page 130: ...ion Totals B003H 45059d Execute Execute to clear Session Totals only Clear Docket Totals B004H 45060d Execute Execute to clear printing Docket Totals only Delete all products B005H 45061d Execute Exec...

Page 131: ...d Write Permanent Flag Target 1 Target 8 B080H 45184d B087H 45191d Number Setpoint targets for the Selected Product Total Weight Total Alternate Wgt Total Num B102H 45314d B103H 45315d B105H 45317d Nu...

Page 132: ...for the M4221 Ethernet module ETH DEF Reset the M4221 Ethernet module to defaults IO HW FRC OUT Force outputs test TST IN Check inputs test DB 1 8 DB 25 32 DBNC 1 DBNC 32 Debounce settings for inputs...

Page 133: ...on the left BOTTOM Blank lines at the bottom PRINT 1 PRINT n TYPE Printout type FORMAT Format SERIAL Serial port NAME Name CUSTOM PRN KEY Custom string for docket printout K404 EV D NEW Custom string...

Page 134: ...WGT Minimum weight HYS Hysteresis WINDOW Window size MIN TIM Minimum time IDLE Idle time OFFSET Window offset ED Dynamic reading count by MODE Capture mode IN STRT Capture start input IN MID Mid capt...

Page 135: ...maged load cell ERROR RANGE The weight reading is beyond the limit set for Zero operation The operation of the ZERO key is limited in the setup during installation The indicator cannot be Zeroed at th...

Page 136: ...D DENIED The instrument may be in Safe Setup and an item that needs Full Setup has been selected for editing Access Full Setup to access this item Table 19 Errors setup 22 5 Diagnostic Errors The inst...

Page 137: ...UILD CABLE setting Check load cell cable wiring etc E4000 The runtime information has been lost Check Zero and tare settings Table 20 Errors diagnostic The E type error messages are additive For examp...

Page 138: ...on page 35 23 4 Services The M4221 provides a number of services via the network including a configuration web page and two TCP ports providing access to the indicators serial ports SER 3A and SER 3B...

Page 139: ...ng records The records can be viewed in alibi mode or read through the communications interface For more information on viewing DSD records in alibi mode see section 5 14 Alibi on page 34 View400 can...

Page 140: ...etrology PLC Programmable Logic Controller Range Total change in weight between zero gross load and full capacity gross load i e the nominated total capacity of the scale It is always given in display...

Page 141: ...re 14 Trade label position 115 Figure 15 Lead seal on rear of instrument 115 Figure 16 Lead Seal on boot 115 Figure 17 Destructible sticker seal on rear 115 Figure 18 Destructible sticker seal on boot...

Page 142: ...Exiting Full or Safe Setup 19 F Filtering Techniques 52 Front Panel Special Function Key 38 Full Setup Passcode 54 G General Setup Information 52 Glossary of Terms 138 I Industrial vs OIML and NTEP M...

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