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  Current Protection Relay Operating Manual and Installation guide

Input connectors are marked by numbers 1, 2, 3, 4, 5, 6 and potential free 
relay contacts are marked as 11, 12, 14 for relay1 and 21, 22, 24 for 
relay2.Rated switchgear and fusing is required to prevent inrush. Wire of 
2 sq. mm with Lug is recommended for Input connection. Use suitable 
screw driver so that sufficient force can be applied, excess force may 
result in damage to inside circuitry. Control voltage is to be applied with 
fusing to the connector numbered as 14, 24. Refer diagrams for input 
connection.

Connector details:

               Parameter Settings:        

Overcurrent Trip point                             30 - 140 % of In  

Undercurrent Trip point                           10 - 95 % of In 

Hysteresis Undercurrent , Overcurrent   5 - 50 % of trip point
Power on delay                                       3 Second Approx.
Reset delay                                             1 Second
Trip delay                                                0-10 Second (Undercurrent, Overcurrent)

Current unbalance Trip Point                  20 % fixed
  

Current unbalance Trip Delay                 5 Seconds fixed

Current unbalance Hysteresis                 5 % 

Safety                                                          IEC 61010-1-2010 Permanently 

Operating reference condition 

Reference Condition                                   23°C +/- 2°C

Input waveform                                           Sinusoidal (distortion factor 0.005)
Input frequency                                           50 or 60 Hz + 2%

Technical Specifications:

Accuracy 

Applicable Standards

Installation category:                                   CAT III 

IP for water & dust                                      IEC60529

Pollution degree:                                         2

High Voltage Test                                        2.2 kV AC, 50Hz for 1 minute between

1 to 5 Amps settable

Nominal Input current  In ( AC )

Auxiliary supply range                                 60-300 V AC/DC

                 all electrical circuits

Dimensions                                                 53 x 110 x 60 mm

Contact Ratings                                          5A/250VAC/30VDC (resistive load)  
Mechanical Endurance                               1x10^7 OPS

 Mechanical Attributes                    

Weight                                                         175g Approx.

Electrical  Endurance                                  1x10^5 OPS 

Maximum continuous Input current (AC) 145 % of In
Current overload withstand

20 x for 1 second, repeated 5 Times in 
5 minutes

Auxiliary nominal value                               230 VAC 50/60 Hz
Auxiliary supply frequency                          45 - 66 Hz

Operating measuring current range             5 to 140 % of nominal value
Operating measuring frequency range        40...70 Hz
Input current burden                                    < 0.25 VA per phase at nominal
Auxiliary supply burden                               < 3 VA

Auxiliary supply voltage                              Nominal value + 1 %
Auxiliary supply frequency                          Nominal value + 1%

Measurement accuracy                              + 2 % of nominal value
Setting accuracy                                         + 6 % of nominal value

                                                                    + 0.8 second for trip delay

Response time                                          < 140 milisecond

Environmental

Operating temperature                               -10 to +55°C
Storage temperature                                  -25 to +70°C
Relative humidity                                        0...90% non condensing
Shock                                                         15g in 3 planes
Vibration                                                     10...55 Hz, 0.15mm amplitude
Enclosure                                                    Flame retardant, IP20 (front face only)

Relay Contacts

                                 

connected use.

Types of output                                          1CO, 1CO+1CO
Relay configuration                                     Energised or DeEnergised

(Energised-Relay is ON under healthy 
condition and DeEnergised-Relay is 
OFF under healthy condition)

Connection diagram:

 

3Phase

L1

N

L3

L2

1

2

3

4

5

6

L

D

A

O

I1

I2

I3

7

8

L(+)

N(-)

AUX
SUPPLY

1Phase

L

N

1

2

L

D

A

O

I1

14

12

11

Relay 1

COM

NC

NO

24

22

21

Relay 2

COM

NC

NO

Installation:

                       Installation to be carried out by qualified person along
                       with life protecting equipment to prevent hazardous shock.
                       Isolate incoming supply before connection.
                       Do not expose device to Rain, Dust environment.
                       Keep at least 10-15 mm distance on both sides of device.
                       Do not install near Vibrating environment.
                       Do not install near Heat source.
                       Install Fuses of 2 Amp in series with supply.
                       Use Sealing provision to protect from unintentional 
                       adjustment.

Dimensions and Terminals:

Mounting:

To mount the device it should be fastened to a standard 35mm DIN rail 
(DIN50022).
To remove from DIN rail use screw driver to pullout clip as shown below.

Removing From DIN rail

Mounting On DIN rail

60.0 + 0.10

53.0

1

10.0

13.8

5.7

1

2

3

4

5

6

7 8 9 11 12 14 21 22 24

5.7

The Current Protection Relay protects system 
from the current faults. Relay protects against 
undercurrent, over current and unbalance 
faults.
Multiple LEDs indicate type of fault that helps 
for diagnosis purpose.
Switch (Key) is provided to enable/ disable 
unbalance function and to select automatic / 
manual resetting of faults upon fault recovery. 
Manual reset ensures safety.
Potential free relay contacts can be used for 
connection / disconnection of load or trigger 
alarm for annunciation purpose. 
relay configuration can be ordered in fail safe 
and normal operation depending upon 
application The application includes motor 
protection, conveyor system and for process 
industry, etc.

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