RoboVent VentBoss 100 Series, Owner'S Manual

Page 1: ...SERIES 100 TOUGH PORTABLES MODELS S110 S111 S112 Installation Operation Maintenance OWNER S MANUAL ...

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Page 3: ...MANUAL Installation Operation Maintenance Manufactured by RoboVent 37900 Mound Road Sterling Heights MI 48310 USA 855 558 VENT www ventboss com 2015 RoboVent Product Group Inc All rights reserved S110 S111 S112 ...

Page 4: ...making your facility a safe and healthy environment for your workers Please take time to read this manual thoroughly before installing and operating the unit When your VentBoss needs scheduled maintenance keep in mind that VentBoss has specially trained staff in servicing our equipment If you would like to schedule service or if you have a question or concern regarding your VentBoss product please...

Page 5: ...ction 200 Pages 7 8 Receiving Inspection Section 300 Page 9 General Description Section 400 Page 10 Installation Section 500 Page 11 Operation Section 600 Page 12 General Maintenance Procedure Section 700 Pages 13 14 Troubleshooting Section 800 Page 15 Appendix A Fume Arm Installation Operation Maintenance TABLE OF CONTENTS ...

Page 6: ...otor and electrical components Any blockage of the air flow will decrease efficiency of this unit 4 Refer all service matters to qualified service personnel Servicing is required when the unit is damaged in any way including the control panel supply wiring or in the case of excessive filter loading 5 Risk of serious injury or death Use extreme care to make sure you are never in a position where yo...

Page 7: ...er to be back flushed with shop air See Section 600 for Cleaning the Cartridge Filter 4 Easy Access Easy Load Filter System For your convenience the VentBoss Series 100 Portable is designed with a top load filter system which allows the filter to be removed in seconds Figure 1 5 Locking Wheels The VentBoss Series 100 Portable comes standard with two stage locking caster wheels which lock the unit ...

Page 8: ... quiet 67 B sound rating will not add to your shop ambient noise level 10 S110 6 10 Long Fume Arm Configuration The 10 long Fume Arm makes it easy to work in a 270 degree 16 foot diameter area giving the VentBoss S110 Portable the widest coverage of any portable of its size Figure 5 11 S111 6 14 Long Fume Arm Configuration The model S111 has all the same features as the model S110 but has a 14 lon...

Page 9: ...in transit unless specific arrangements are made otherwise Compare the number of items received against the carrier s bill of lading Inspect all items for apparent damage Immediately report any shortages or obvious damage to the carrier and to your local VentBoss Representative call the factory at 1 855 558 VENT or email customer service ventboss com When all skids are completely unpacked and uncr...

Page 10: ...S110 The VentBoss S112 model employs a 6 x 12 long flexible duct attachment with hood The 12 flexible attachment allows the VentBoss to accommodate many different applications GENERAL OPERATION The VentBoss S110 S111 S112 Portables have been designed specifically for manual welding operations that require mobility Each model draws dust laden air through a secondary internal baffling design that ca...

Page 11: ... six 1 4 bolts provided with the fume arm When properly installed the arm will rotate about 340 degrees To operate your new VentBoss portable Figure 8 you will simply need to set your position plug it into a dedicated 110 volt 20 amp plug and start welding After 4 6 hours of use the filter element will need to be back pulsed See Pulsing the VentBoss Series 100 Portable Section 700 Electrical Conne...

Page 12: ...al Fume Arm comes factory adjusted and balanced for maximum ease of mobility Figure 11 Position the Fume Arm by pushing or pulling the hood section over the welding area as shown Place the fume hood above and slightly in front of the welding area Figure 12 This will keep smoke and fumes away from the operator Adjust the Fume Arm hood to maximize smoke capture The VentBoss Fume Arm has two adjustme...

Page 13: ...s as easy as opening the top hatch door and removing the filter Be sure to clean all dust and debris from the filter plenum before replacing the cleaned or new filter cartridge Figure 19 Replace with a new cartridge filter Replacement filters may be ordered by calling VentBoss Product Group at 1 855 558 VENT Replacing the Baffle Filter The VentBoss Series 100 Portable comes equipped with an intern...

Page 14: ...ollow the procedures in Section 600 for Pulsing the Series 100 Portable This will dislodge most of the particulate from the filter pleats After manually cleaning the filter open the top cover as shown and remove the cleaned cartridge filter Using a shop vac unit vacuum the excess dust and particulate from the walls and floor Figure 15 Make sure dust and particulate does not fall into the cone of t...

Page 15: ... each pulse Make sure the unit is turned off for this process 2 If using a fume arm make sure the butterfly valve behind the intake hood is not closed Sometimes this valve will close on it s own cutting off most of the air supply Cartridge filter loads up but no dust in the dust tray Check the following 1 Check that the Manual Pulsing System is working properly 2 Check for oil or moisture on the f...

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Page 17: ...APPENDIX A FUME ARM INSTALLATION OPERATION MAINTENANCE ...

Page 18: ...talling check the load capacity of the wall or other building structure where the device shall be mounted F The devices cannot be applied for conveying the air containing aggressive contaminants Structure Function VentBoss extraction arms are constructed of subsequent assemblies presented in Diagram 1 See Appendix A Swivel Two pipe segments I and II connected together with frictional joints Gas sp...

Page 19: ...pe extension arm Technical Specifications Type Dimensions Weight Dn inch L inch A inch B inch C inch ERGO L Z 2 X 90 80 35 71 22 91 X 37 4 ERGO L Z 3 X 90 80 35 71 22 91 X 37 4 ERGO L Z 4 X 90 80 35 71 22 91 X 37 4 ERGO D Z 2 X 90 80 35 71 22 91 X 37 4 ERGO D Z 3 X 90 80 35 71 22 91 X 37 4 ERGO D Z 4 X 90 80 35 71 22 91 X 37 4 Refer to diagrams below for DN L A B C VentBoss extraction arms in vers...

Page 20: ...nt see detail B Pic 2 4 Fold in the loose fabric edge at the end of the hose then sleeve the hose onto the swivel ferrule and secure it with a hose clamp 5 Fasten the termination of the gas spring with a screw to the plate of the lower joint see detail A Pic 1 6 Connect the upper segment II with the lower segment I using a hose following the point 4 7 Screw up the outer joint to the hood see detai...

Page 21: ... the extraction arm is installed on a wall bracket it is important to carry out levelling of the bracket surface while mounting it on a wall If the bracket is not levelled the extraction arm is likely not to keep the requested by User work position and tend to fall into one position only Pic 4 Pic 1 Pic 2 Pic 3 ...

Page 22: ...portant to bring the device into completely assembled state according to the enclosed instruction The extraction arms can be mounted on a wall bracket delivery on separate order The diameter and placement of the mounting holes in the bracket and in the arm swivel are the same It is inadmissible to install the VentBoss extraction arm directly to the ventilation installation as it is usually not con...

Page 23: ...ld CO2 argon It is important that the hood is effectively capturing the fume and does not cause any obstacle to User Using the shut off damper lever adjust the intake air volume to eliminate the dust fume most efficiently The position of the hood and the damper lever can be changed many times during the work so User can adjust them most appropriately to the current needs After the work is complete...

Page 24: ...entBoss Extraction Arms Dimensional Drawings Diagram 1 Appendix A Safety The VentBoss extraction arms will not cause any risk provided that they are firmly and correctly mounted to the wall or another structural element of the building CAUTION Unsure installing could cause uncontrolled detachment of the device and be serious risk to personnel people in the vicinity Having completed the work leave ...

Page 25: ...ensity It is recommended to examine the pollution state of the discharge conduits once in three months Transportation Storage VentBoss extraction arms have to be stored and transported in partly disassembled state and in special packages The devices ought to be stored in dry and well ventilated rooms During the transport reloading protect the device from scratching indents and pay attention that t...

Page 26: ...00 2200 2400 0 100 200 300 400 500 600 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 0 100 200 300 ERGO L Z 0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 0 200 400 600 800 1000 1200 1400 1600 1800 0 200 400 600 800 Type D mm E mm F mm L mm ERGO L Z 2 65 51 79 72 28 27 90 79 ERGO L Z 3 87 56 108 07 38 74 122 28 ERGO L Z 4 106 0...

Page 27: ... flow m h F Volume flow m h Volume flow m h Flow resistance Pa Volume flow m h 400 500 600 0 200 400 600 800 0 100 200 300 400 500 600 700 800 900 1000 1100 0 1600 1800 2000 2200 2400 0 200 400 600 800 1000 1200 1400 1600 1800 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Hood with light Inlet Flange Inlet Side Plate Inlet Side Housing Blower Wheel Drive Side Housing Motor ...

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Page 30: ... 2015 RoboVent Product Group 37900 Mound Road Sterling Heights Michigan 48310 USA 855 558 VENT WWW VENTBOSS COM ...